CN106084795A - A kind of electric heating tube periphery heat-conducting insulation material and production method thereof - Google Patents

A kind of electric heating tube periphery heat-conducting insulation material and production method thereof Download PDF

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Publication number
CN106084795A
CN106084795A CN201610429942.0A CN201610429942A CN106084795A CN 106084795 A CN106084795 A CN 106084795A CN 201610429942 A CN201610429942 A CN 201610429942A CN 106084795 A CN106084795 A CN 106084795A
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China
Prior art keywords
parts
insulation material
heat
conducting insulation
electric heating
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Pending
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CN201610429942.0A
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Chinese (zh)
Inventor
汪洋
权惠玲
危国慧
肖美玲
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Anhui Hongmei Electric Appliance Co Ltd
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Anhui Hongmei Electric Appliance Co Ltd
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Priority to CN201610429942.0A priority Critical patent/CN106084795A/en
Publication of CN106084795A publication Critical patent/CN106084795A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/222Magnesia, i.e. magnesium oxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2265Oxides; Hydroxides of metals of iron
    • C08K2003/2268Ferrous oxide (FeO)
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Resistance Heating (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to insulant production technical field, be specifically related to a kind of electric heating tube periphery heat-conducting insulation material;Described heat-conducting insulation material is made up of the raw material of following weight portion: magnesium oxide sand 100 parts, methyl vinyl silicone rubber 30 40 parts, aluminium oxide 10 15 parts, titanium dioxide 5 10 parts, ceramic particle 58 parts, ferrous oxide 24 parts;Its production method is: weighs each raw material according to quantity, crushes with mechanical attrition method, mixing, makes in the powder feeder that mixed-powder sends into thermal spray system, mixed-powder is sprayed into surface of the work;The invention have the benefit that the present invention has the resultant effects such as prominent heat-resisting, good toughness and good insulating.The present invention passes through rational combination of materials, make preferably to merge between each component molecules of insulant, improve the density of insulant, thus substantially increase rupture strength and the toughness of insulant, make insulant preferably to fit with housing, be effectively increased the safety adding heat pipe.

Description

A kind of electric heating tube periphery heat-conducting insulation material and production method thereof
Technical field
The present invention relates to insulant production technical field, be specifically related to a kind of electric heating tube periphery heat-conducting insulation material.
Background technology
The water heater that electric heater carries out heating using electricity as the energy is commonly referred to electric heater.The power one of electric heater As be 900-7500W.Add the critical component that heat pipe is electric heater.Electric heating tube is with metal tube as shell, along Guan Nei center Axially distributing auger lectrothermal alloy wire (nickel chromium triangle, ferrochrome), its space padding and compacting has the oxygen of good insulation heat conductivility Change magnesia, mouth of pipe two ends silica gel or ceramic seal.
The adding heat pipe, include housing of prior art, heater strip, described space padding and compacting has good insulation heat conductivility Magnesium oxide sand, in order to improve the insulating properties adding heat pipe, be generally externally provided with insulating coating at housing, traditional insulating coating is tough Property do not reach requirement, easily there is crackle in insulating coating, reduces the insulating properties adding heat pipe so that it is the most hidden that electric heating tube exists safety Suffer from.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of toughness and insulation effect more preferable electric heating tube periphery is led Heat insulator.
For realizing object above, the present invention is achieved by the following technical programs:
A kind of electric heating tube periphery heat-conducting insulation material, described heat-conducting insulation material is made up of the raw material of following weight portion: Magnesium oxide sand 100 parts, methyl vinyl silicone rubber 30-40 part, aluminium oxide 10-15 part, titanium dioxide 5-10 part, ceramic particle 5- 8 parts, ferrous oxide 2-4 part.
Further, described electric heating tube periphery heat-conducting insulation material, described heat-conducting insulation material is by following weight portion Raw material composition: magnesium oxide sand 100 parts, methyl vinyl silicone rubber 34-36 part, aluminium oxide 12-14 part, titanium dioxide 6-8 part, Ceramic particle 6-7 part, ferrous oxide 3-4 part.
Further, described electric heating tube periphery heat-conducting insulation material, described heat-conducting insulation material is by following weight portion Raw material composition: magnesium oxide sand 100 parts, methyl vinyl silicone rubber 34 parts, aluminium oxide 12 parts, titanium dioxide 6 parts, ceramic particle 6 parts, ferrous oxide 3 parts.
Further, described electric heating tube periphery heat-conducting insulation material, described aluminium oxide and titanium dioxide coarseness are 400 Mesh.
Further, the granularity of described ceramic particle and ferrous oxide is 0.01-1um.
Further, the molecular weight of described methyl vinyl silicone rubber is 400000-450000.
A kind of method producing electric heating tube periphery heat-conducting insulation material, step is as follows: weigh each raw material according to quantity, with machinery Ball-milling method crushes, mixing, makes in the powder feeder that mixed-powder sends into thermal spray system, mixed-powder is sprayed into workpiece Surface.
Further, the powder feeding gas of described powder feeder is Ar, and gas flow is 25-40L/min.
The invention have the benefit that the present invention has the resultant effects such as prominent heat-resisting, good toughness and good insulating.This Invention, by rational combination of materials, makes preferably to merge between each component molecules of insulant, improves the close of insulant Reality, thus substantially increase rupture strength and the toughness of insulant, make insulant preferably to fit, effectively with housing Improve the safety adding heat pipe.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the enforcement of the present invention Example, is clearly and completely described the technical scheme in the embodiment of the present invention.Based on the embodiment in the present invention, this area The every other embodiment that those of ordinary skill is obtained under not making creative work premise, broadly falls into present invention protection Scope.
Embodiment 1:
A kind of electric heating tube periphery heat-conducting insulation material, described heat-conducting insulation material is made up of the raw material of following weight portion: Magnesium oxide sand 100 parts, molecular weight is the methyl vinyl silicone rubber 40 parts of 400000-450000, the aluminium oxide of 400 mesh 15 parts, The titanium dioxide of 400 mesh 10 parts, granularity is the ceramic particle 8 parts of 0.01-1um, and granularity is the ferrous oxide 4 parts of 0.01-1um.
Its production method, step is as follows: weighs each raw material according to quantity, crushes with mechanical attrition method, mixing, makes mixing Powder is sent in the powder feeder of thermal spray system, and the powder feeding gas of powder feeder is Ar, and gas flow is 30L/min, by mixed powder End is sprayed into surface of the work.
Embodiment 2:
A kind of electric heating tube periphery heat-conducting insulation material, is made up of the raw material of following weight portion: magnesium oxide sand 100 parts, point Son amount is the methyl vinyl silicone rubber 34 parts of 400000-450000, the aluminium oxide of 400 mesh 12 parts, the titanium dioxide 6 of 400 mesh Part, granularity is the ceramic particle 6 parts of 0.01-1um, and granularity is the ferrous oxide 3 parts of 0.01-1um.
Its production method, step is as follows: weighs each raw material according to quantity, crushes with mechanical attrition method, mixing, makes mixing Powder is sent in the powder feeder of thermal spray system, and the powder feeding gas of powder feeder is Ar, and gas flow is 25L/min, by mixed powder End is sprayed into surface of the work.
Embodiment 3:
A kind of electric heating tube periphery heat-conducting insulation material, is made up of the raw material of following weight portion: magnesium oxide sand 100 parts, point Son amount is the methyl vinyl silicone rubber 36 parts of 400000-450000, and aluminium oxide 14 parts, titanium dioxide 8 parts, granularity is 0.01- The ceramic particle of 1um 7 parts, granularity is the ferrous oxide 4 parts of 0.01-1um.
Its production method, step is as follows: weighs each raw material according to quantity, crushes with mechanical attrition method, mixing, makes mixing Powder is sent in the powder feeder of thermal spray system, and the powder feeding gas of powder feeder is Ar, and gas flow is 35L/min, by mixed powder End is sprayed into surface of the work.
Embodiment 4:
A kind of electric heating tube periphery heat-conducting insulation material, is made up of the raw material of following weight portion: magnesium oxide sand 100 parts, point Son amount is the methyl vinyl silicone rubber 40 parts of 400000-450000, the aluminium oxide of 400 mesh 15 parts, the titanium dioxide 10 of 400 mesh Part, granularity is the ceramic particle 8 parts of 0.01-1um, and granularity is the ferrous oxide 4 parts of 0.01-1um.
Its production method, step is as follows: weighs each raw material according to quantity, crushes with mechanical attrition method, mixing, makes mixing Powder is sent in the powder feeder of thermal spray system, and the powder feeding gas of powder feeder is Ar, and gas flow is 40L/min, by mixed powder End is sprayed into surface of the work.
The invention have the benefit that the present invention has the resultant effects such as prominent heat-resisting, good toughness and good insulating.This Invention, by rational combination of materials, makes preferably to merge between each component molecules of insulant, improves the close of insulant Reality, thus substantially increase rupture strength and the toughness of insulant, make insulant preferably to fit, effectively with housing Improve the safety adding heat pipe.
Above example only in order to technical scheme to be described, is not intended to limit;Although with reference to previous embodiment The present invention is described in detail, it will be understood by those within the art that: it still can be to aforementioned each enforcement Technical scheme described in example is modified, or wherein portion of techniques feature is carried out equivalent;And these amendment or Replace, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (8)

1. an electric heating tube periphery heat-conducting insulation material, it is characterised in that described heat-conducting insulation material is by following weight portion Raw material forms: magnesium oxide sand 100 parts, methyl vinyl silicone rubber 30-40 part, aluminium oxide 10-15 part, titanium dioxide 5-10 part, Ceramic particle 5-8 part, ferrous oxide 2-4 part.
2. electric heating tube periphery as claimed in claim 1 heat-conducting insulation material, it is characterised in that described heat-conducting insulation material by The raw material composition of following weight portion: magnesium oxide sand 100 parts, methyl vinyl silicone rubber 34-36 part, aluminium oxide 12-14 part, dioxy Change titanium 6-8 part, ceramic particle 6-7 part, ferrous oxide 3-4 part.
3. electric heating tube periphery as claimed in claim 1 heat-conducting insulation material, it is characterised in that described heat-conducting insulation material by The raw material composition of following weight portion: magnesium oxide sand 100 parts, methyl vinyl silicone rubber 34 parts, aluminium oxide 12 parts, titanium dioxide 6 Part, ceramic particle 6 parts, ferrous oxide 3 parts.
4. electric heating tube periphery as claimed in claim 1 heat-conducting insulation material, it is characterised in that described aluminium oxide and titanium dioxide Titanium granularity is 400 mesh.
5. electric heating tube periphery as claimed in claim 1 heat-conducting insulation material, it is characterised in that described ceramic particle and oxidation Ferrous granularity is 0.01-1um.
6. electric heating tube periphery as claimed in claim 1 heat-conducting insulation material, it is characterised in that described methyl ethylene silicon rubber The molecular weight of glue is 400000-450000.
7. a method for production electric heating tube periphery heat-conducting insulation material as according to any one of claim 1-4, it is special Levying and be, step is as follows: weighs each raw material according to quantity, crushes with mechanical attrition method, mixing, makes mixed-powder and sends into thermal jet In the powder feeder of painting system, mixed-powder is sprayed into surface of the work.
8. electric heating tube periphery as claimed in claim 5 heat-conducting insulation material, it is characterised in that the powder feeding gas of described powder feeder Body is Ar, and gas flow is 25-40L/min.
CN201610429942.0A 2016-06-15 2016-06-15 A kind of electric heating tube periphery heat-conducting insulation material and production method thereof Pending CN106084795A (en)

Priority Applications (1)

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CN201610429942.0A CN106084795A (en) 2016-06-15 2016-06-15 A kind of electric heating tube periphery heat-conducting insulation material and production method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610429942.0A CN106084795A (en) 2016-06-15 2016-06-15 A kind of electric heating tube periphery heat-conducting insulation material and production method thereof

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101466177A (en) * 2008-12-03 2009-06-24 江山热威金属制造有限公司 Moisture proofing method for electric heating tube oxidation magnesite powder
CN101854750A (en) * 2010-04-11 2010-10-06 青岛易特优电子有限公司 Electric heating tube made of hexagonal boron nitride and mixed heat conducting material thereof
CN103442465A (en) * 2013-05-31 2013-12-11 镇江天信电器有限公司 Electric heating pipe

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101466177A (en) * 2008-12-03 2009-06-24 江山热威金属制造有限公司 Moisture proofing method for electric heating tube oxidation magnesite powder
CN101854750A (en) * 2010-04-11 2010-10-06 青岛易特优电子有限公司 Electric heating tube made of hexagonal boron nitride and mixed heat conducting material thereof
CN103442465A (en) * 2013-05-31 2013-12-11 镇江天信电器有限公司 Electric heating pipe

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Application publication date: 20161109

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