CN106084433A - High-strength ageing wire harness sheath and preparation method thereof - Google Patents

High-strength ageing wire harness sheath and preparation method thereof Download PDF

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Publication number
CN106084433A
CN106084433A CN201610420730.6A CN201610420730A CN106084433A CN 106084433 A CN106084433 A CN 106084433A CN 201610420730 A CN201610420730 A CN 201610420730A CN 106084433 A CN106084433 A CN 106084433A
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CN
China
Prior art keywords
sheath material
preparation
sheath
temperature
wire harness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610420730.6A
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Chinese (zh)
Inventor
张志权
徐雅妍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd
Original Assignee
WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd
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Publication date
Application filed by WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd filed Critical WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd
Priority to CN201610420730.6A priority Critical patent/CN106084433A/en
Publication of CN106084433A publication Critical patent/CN106084433A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L47/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds; Compositions of derivatives of such polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/448Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from other vinyl compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to cable sheath material field, in particular to a kind of wire harness high-strength ageing sheath material and preparation method thereof.It is characterized in that, be made up of the component of following weight portion: EVA resin 20 30, suitable polyisoprene 20 40, aluminium oxide 5 10, polyethylene 10 20, dodecylbenzene sodium sulfonate 13, DOTP 10 15, polyvinyl alcohol 13, magnesium hydroxide 13, diethylenetriamine 23, white oil 14, sodium bicarbonate 12, water 20 40.Present invention also offers the manufacture method of a kind of sheath material, comprise the following steps: by mentioned component through grinding, stirring, heat drying be material, then by material through roll milling, plasticizing, natural cooling compacting obtains described material.The material prepared by the method has the corrosion-resistant and heat resistance of excellence, and preparation method is simple, and raw material is easy to get, is worthy to be popularized.

Description

High-strength ageing wire harness sheath and preparation method thereof
Technical field
The present invention relates to cable sheath material field, in particular to a kind of wire harness high-strength ageing sheath material And preparation method thereof.
Background technology
Along with the raising of safety consciousness, people are just more and more higher to the flame-retardancy requirements of cable, the decay resistance of cable Depending on its covering material used, conventional CABLE MATERIALS is polrvinyl chloride, polyolefin low smoke and zero halogen material, rubber etc.. But polyolefin low smoke and zero halogen material, rubber need to add substantial amounts of fire retardant to reach suitable fire resistance, cause machinery Performance and the significantly decline of electrical property, and natural rubber is because good splendid non-oxidizability and intensity, polyethylene is anti-ageing Change property and in the fabulous performance performance under temperature range and cheap price, be the preferred material of flame-retardant sheath material.
Summary of the invention
It is desirable to provide a kind of wire harness sheath material, this wire harness sheath material has the high-strength ageing of excellence Energy.
Another object of the present invention aims to provide the preparation method of the sheath material of a kind of high-strength ageing.
To achieve these goals, the invention provides a kind of high-strength ageing wire harness sheath material, by following weight The component of part is made: EVA resin 20-30, cis-polyisoprene 20-40, polyethylene 10-20, aluminium oxide 5-10, dodecyl Benzene sulfonic acid sodium salt 1-3, DOTP 10-15, polyvinyl alcohol 1-3, magnesium hydroxide 1-3, diethylenetriamine 2-3, white oil 1-4, sodium bicarbonate 1-2, water 20-40.
Present invention also offers the manufacture method of a kind of high-strength ageing wire harness sheath, comprise the steps of
1) by aluminium oxide, dodecylbenzene sodium sulfonate, DOTP, magnesium hydroxide mixing, it is added to grinder Middle grinding distribution is uniform, adds poly-vinyl alcohol solution mix and blend and is added in comminutor make granule, adds water, carbon after drying Acid hydrogen sodium, mixture is standby by being ground into 300-400 mesh material after heat drying.
2) by dried EVA resin, polyethylene, cis-polyisoprene mix homogeneously, it is heated into granule;
3) step 1,2 mixture preparing gained are carried out roll milling, plasticizing, naturally cool to room temperature, then by mixed material Compressing under transferring in vulcanizing press obtain described sheath material.In the present invention, heating-up temperature can be wide in range In the range of select, but so that prepare sheath material have excellence high-strength ageing, it is preferable that heating-up temperature For 150-180 DEG C.
In the present invention, heating-up temperature can select in wide in range scope, but so that the sheath material prepared There is the high-strength ageing performance of excellence, it is preferable that baking temperature is 75 DEG C.
In the present invention, temperature can select in wide in range scope, but so that the sheath material prepared has Excellent high-strength ageing performance, it is preferable that temperature controls as 170-190 DEG C.
In the present invention, mixing time can select in wide in range scope, but so that the sheath material prepared There is the high-strength ageing performance of excellence, it is preferable that mixing time is 1-2h., it is preferable that heating-up temperature is 160-200 DEG C.
In the present invention, the type of cooling can be any one of this area type of cooling, but so that prepare Sheath material has the high-strength ageing performance of excellence
In the present invention, the type of cooling can be any one of this area type of cooling, but so that prepare Sheath material has the high-strength ageing performance of excellence, it is preferable that the type of cooling is air cooling.
The hot strength of the sheath material of the present invention is 160-200MPa.
The HB of the sheath material of the present invention is 120-160.
By technique scheme, the present invention by proceeding through grinding, stirring, heat drying, roll milling, moulding by individual composition Changing, natural cooling compacting obtains material.The material prepared by the method has the high-strength ageing performance of excellence, and preparation Method is simple, and raw material is easy to get, is worthy to be popularized.Other features and advantages of the present invention will be given in detailed description of the invention part subsequently To describe in detail.
Detailed description of the invention
Hereinafter the detailed description of the invention of the present invention is described in detail.It should be appreciated that described herein specifically Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
The detection method of the intensity of the sheath material of the present invention, resin-cast body Erichsen test method
The detection method of the hardness of the sheath material of the present invention, Brinell hardness detection method.
Embodiment 1
1) by each for sheath material composition according to following weight portion: EVA resin 20, polyethylene 10, cis-polyisoprene 20, Aluminium oxide 5, dodecylbenzene sodium sulfonate 1, DOTP 10, polyvinyl alcohol 1, magnesium hydroxide 1, diethylenetriamine 2, White oil 1, sodium bicarbonate 1, water 20.
2) mixture after said ratio is added heat at a temperature of 150 DEG C, be dried, dry obtain mixture.
3) material obtained carrying out at a temperature of 170 DEG C roll milling, cooling obtains sheath material A1 in atmosphere.
The hot strength of the testing result of embodiment 1: A1 is 165MPa, and hardness is 122.
Embodiment 2
1) by each for sheath material composition according to following weight portion: EVA resin 30, polyethylene 20, cis-polyisoprene 40, Aluminium oxide 10, dodecylbenzene sodium sulfonate 3, DOTP 15, polyvinyl alcohol 3, magnesium hydroxide 3, diethylenetriamine 3, white oil 4, sodium bicarbonate 2, water 240.
2) mixture after said ratio is added heat at a temperature of 180 DEG C, be dried, dry obtain mixture.
3) material obtained carrying out at a temperature of 190 DEG C roll milling, cooling obtains sheath material A2 in atmosphere.
The hot strength of the testing result of embodiment 2: A2 is 195MPa, and hardness is 156.
Embodiment 3
1) EVA resin 20-30, polyethylene 15, cis-polyisoprene 30, aluminium oxide 8, dodecylbenzene sodium sulfonate 2, right Dioctyl phthalate 12, polyvinyl alcohol 2, magnesium hydroxide 2, diethylenetriamine 2.5, white oil 3, sodium bicarbonate 1.5, water 30.
2) mixture after said ratio is added heat at a temperature of 160 DEG C, be dried, dry obtain mixture.
3) material obtained carrying out at a temperature of 180 DEG C roll milling, cooling obtains sheath material A3 in atmosphere.
The hot strength of the testing result of embodiment 3: A3 is 175MPa, and hardness is 135.
Comparative example 1
Carry out preparing sheath material B1 according to the method for embodiment 1, except for the difference that, do not add polyethylene.
The hot strength of the testing result of comparative example 1: B1 is 145MPa, and hardness is 102.
Comparative example 2
Carry out preparing sheath material B2 according to the method for embodiment 2, except for the difference that, do not add cis-polyisoprene.
The hot strength of the testing result of comparative example 2: B2 is 155MPa, and hardness is 92.
Comparative example 3
Carry out preparing sheath material B3 according to the method for embodiment 3, except for the difference that, do not add EVA resin.
The hot strength of the testing result of comparative example 3: B3 is 140MPa, and hardness is 98.
Detection example 1
Detecting the high-strength ageing performance of above-mentioned sheath material, result is: the high intensity of sheath material A1-A3 Ageing-resistant performance is better than the high-strength ageing performance of sheath material B1-B3.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment Detail, in the technology concept of the present invention, technical scheme can be carried out multiple simple variant, this A little simple variant belong to protection scope of the present invention.
It is further to note that each the concrete technical characteristic described in above-mentioned detailed description of the invention, at not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to various can The compound mode of energy illustrates the most separately.
Additionally, combination in any can also be carried out between the various different embodiment of the present invention, as long as it is without prejudice to this The thought of invention, it should be considered as content disclosed in this invention equally.

Claims (8)

1. a wire harness high-strength ageing sheath material, it is characterised in that be made up of the component of following weight portion: EVA resin 20-30, cis-polyisoprene 20-40, aluminium oxide 5-10, polyethylene 10-20, dodecylbenzene sodium sulfonate 1-3, terephthaldehyde Dioctyl phthalate 10-15, polyvinyl alcohol 1-3, magnesium hydroxide 1-3, diethylenetriamine 2-3, white oil 1-4, sodium bicarbonate 1-2, water 20- 40。
High-strength ageing sheath the most according to claim 1, it is characterised in that the molecular weight of described EVA resin is 9000。
3. a wire harness high-strength ageing sheath, it is characterised in that described preparation method includes:
1) by aluminium oxide, dodecylbenzene sodium sulfonate, DOTP, magnesium hydroxide mixing, it is added in grinder grind Mill is uniformly dispersed, and adds poly-vinyl alcohol solution mix and blend and is added in comminutor make granule, adds water, bicarbonate after drying Sodium, mixture is standby by being ground into 300-400 mesh material after heat drying.
2) by dried EVA resin, polyethylene, cis-polyisoprene mix homogeneously, extruding pelletization, it is heated into granule;
3) step 1,2 mixture preparing gained are carried out roll milling, plasticizing, naturally cool to room temperature, then mixed material is shifted Compressing under in vulcanizing press obtain described sheath material.
The preparation method of sheath material the most according to claim 3, it is characterised in that step 1) in heating-up temperature be 150-180 DEG C, baking temperature 75 DEG C.
The preparation method of sheath material the most according to claim 3, it is characterised in that step 1) in mixing time be 1- 2h。
The preparation method of sheath material the most according to claim 3, it is characterised in that step 2) in heating-up temperature be 160-200℃。
The preparation method of sheath material the most according to claim 3, it is characterised in that step 3) in temperature control be 170-190℃。
8. according to the preparation method of the sheath material described in claim 3, it is characterised in that step 3) in the type of cooling be empty Cold.
CN201610420730.6A 2016-06-13 2016-06-13 High-strength ageing wire harness sheath and preparation method thereof Pending CN106084433A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

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CN106084433A true CN106084433A (en) 2016-11-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106832540A (en) * 2016-12-30 2017-06-13 安徽远征电缆科技有限公司 A kind of cable high-performance protects cover material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103429655A (en) * 2011-03-17 2013-12-04 住友电气工业株式会社 Non-halogen flame-retardant resin composition, and insulating wire and tube in which same is used
CN105086214A (en) * 2015-07-27 2015-11-25 合肥市深朝电子有限公司 Ageing-resistant cable sheath material and preparation method thereof
CN105086208A (en) * 2015-07-27 2015-11-25 合肥市深朝电子有限公司 High-performance cable sheath material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103429655A (en) * 2011-03-17 2013-12-04 住友电气工业株式会社 Non-halogen flame-retardant resin composition, and insulating wire and tube in which same is used
CN105086214A (en) * 2015-07-27 2015-11-25 合肥市深朝电子有限公司 Ageing-resistant cable sheath material and preparation method thereof
CN105086208A (en) * 2015-07-27 2015-11-25 合肥市深朝电子有限公司 High-performance cable sheath material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106832540A (en) * 2016-12-30 2017-06-13 安徽远征电缆科技有限公司 A kind of cable high-performance protects cover material

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Application publication date: 20161109

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