CN106065125A - Abrasion resistant fire blocking wire harness sheath material and preparation method thereof - Google Patents

Abrasion resistant fire blocking wire harness sheath material and preparation method thereof Download PDF

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Publication number
CN106065125A
CN106065125A CN201610408664.0A CN201610408664A CN106065125A CN 106065125 A CN106065125 A CN 106065125A CN 201610408664 A CN201610408664 A CN 201610408664A CN 106065125 A CN106065125 A CN 106065125A
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CN
China
Prior art keywords
sheath material
preparation
abrasion resistant
wire harness
resistant fire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610408664.0A
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Chinese (zh)
Inventor
徐雅妍
张志权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd
Original Assignee
WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd filed Critical WUHU EXCELLENCE WIRE HARNESS SYSTEM CO Ltd
Priority to CN201610408664.0A priority Critical patent/CN106065125A/en
Publication of CN106065125A publication Critical patent/CN106065125A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08L23/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to cable sheath material field, specifically, relate to a kind of wire harness abrasion resistant fire blocking sheath material and preparation method thereof, it is characterized in that, be made up of the component of following weight portion: EVA resin 20 30, polybutene 40 50, anhydrous Lithium chloride 12, white carbon black 13, magnesium hydroxide 13, antioxidant CA 12, zinc stearate 13, antimony oxide 12, white oil 14, sodium bicarbonate 12, dodecylbenzene sodium sulfonate 13, potassium peroxydisulfate 0.02 0.05, polyvinyl alcohol 12, water 20 50.Present invention also offers the manufacture method of a kind of alloy material, comprise the following steps: by mentioned component through grinding, stirring, heat drying be material, then by material through roll milling, plasticizing, natural cooling compacting obtains described material.The material prepared by the method has the wear-resisting and heat resistance of excellence, and preparation method is simple, and raw material is easy to get, is worthy to be popularized.

Description

Abrasion resistant fire blocking wire harness sheath material and preparation method thereof
Technical field
The present invention relates to cable sheath material field, in particular to a kind of wire harness abrasion resistant fire blocking sheath material and Preparation method.
Background technology
Along with the raising of safety consciousness, people are just more and more higher to the flame-retardancy requirements of cable, the anti-wear performance master of cable Depending on its covering material used, conventional CABLE MATERIALS is polrvinyl chloride, polyolefin low smoke and zero halogen material, rubber etc..But Polyolefin low smoke and zero halogen material, rubber need to add substantial amounts of fire retardant to reach suitable fire resistance, cause mechanicalness Can and the significantly decline of electrical property, and polybutene material because good heat-resisting, oxytolerant, resistance to ozone, chemicals-resistant and weathering, UV resistant, acidproof, alkaline resistance properties, its specific insulation is high, and the coefficient of expansion is little, without electrolyte harmful substance, electrical insulating property Excellent, cracking, without the feature performances such as carbon residue and cheap price, is the preferred material of high fire-retardance protective cover material.
Summary of the invention
It is desirable to provide a kind of wire harness abrasion resistant fire blocking sheath material, this wire harness sheath material have the wear-resisting of excellence and Heat resistance.
To achieve these goals, the invention provides a kind of wire harness sheath material, be made up of the raw material of following weight portion: EVA resin 20-30, polybutene 40-50, anhydrous Lithium chloride 1-2, white carbon black 1-3, magnesium hydroxide 1-3, antioxidant CA 1-2, stearic acid Zinc 1-3, antimony oxide 1-2, white oil 1-4, sodium bicarbonate 1-2, dodecylbenzene sodium sulfonate 1-3, potassium peroxydisulfate 0.02- 0.05, polyvinyl alcohol 1-2, water 20-50.
Present invention also offers the manufacture method of a kind of wire harness sheath, comprise the steps of
1) magnesium hydroxide, antimony oxide and zinc stearate are mixed, be added to grinding machine for grinding and be uniformly dispersed, add Poly-vinyl alcohol solution mix and blend is added in comminutor make granule, adds water, sodium bicarbonate, DBSA after drying Sodium, potassium sulfate solution, mixture is standby by being ground into 400-500 mesh material after heat drying.
2) by dried EVA resin, polybutene, anhydrous Lithium chloride mix homogeneously, extruding pelletization, modified poly-fourth is heated to obtain Alkene granule;
3) step 1,2 materials preparing gained are carried out roll milling, plasticizing, naturally cool to room temperature, then mixed material is turned Compressing under moving on in vulcanizing press obtain sheath material.
In the present invention, heating-up temperature can select in wide in range scope, but so that the sheath material prepared There is the wear-resisting and heat resistance of excellence, it is preferable that heating-up temperature is 120-140 DEG C.
In the present invention, mixing time can select in wide in range scope, but so that the sheath material prepared There is the wear-resisting and heat resistance of excellence, it is preferable that mixing time is 0.5-1h.
In the present invention, heating-up temperature can select in wide in range scope, but so that the sheath material prepared There is the wear-resisting and heat resistance of excellence, it is preferable that baking temperature is 85 DEG C.
In the present invention, temperature can select in wide in range scope, but so that the sheath material prepared has Excellent wear-resisting and heat resistance, it is preferable that temperature controls as 140-170 DEG C.
In the present invention, the type of cooling can be any one of this area type of cooling, but so that prepare Sheath material has the wear-resisting and heat resistance of excellence, it is preferable that the type of cooling is air cooling.
The HB of the sheath material of the present invention is 120-150.
By technique scheme, the present invention by proceeding through grinding, stirring, heat drying, roll milling, moulding by individual composition Changing, natural cooling compacting obtains material.The material prepared by the method has the wear-resisting and heat resistance of excellence, and preparation side Method is simple, and raw material is easy to get, is worthy to be popularized.Other features and advantages of the present invention will give in detailed description of the invention part subsequently Describe in detail.
Detailed description of the invention
Hereinafter the detailed description of the invention of the present invention is described in detail.It should be appreciated that described herein specifically Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
Embodiment 1
1) by each for sheath material composition according to following weight portion: EVA resin 20, polybutene 40, anhydrous Lithium chloride 1, white carbon black 1, magnesium hydroxide 1, antioxidant CA 1, zinc stearate 1, antimony oxide 1, white oil 1, sodium bicarbonate 1, dodecylbenzene sodium sulfonate 1, potassium peroxydisulfate 0.02, polyvinyl alcohol 1, water 20.
2) mixture after said ratio is added heat at a temperature of 150 DEG C, be dried, dry obtain material.
3) material obtained carrying out at a temperature of 140 DEG C roll milling, cooling obtains sheath material A1 in atmosphere.
Embodiment 2
1) by each for sheath material composition according to following weight portion: EVA resin 30, polybutene 50, anhydrous Lithium chloride 2, white carbon black 3, magnesium hydroxide 3, antioxidant CA 2, zinc stearate 3, antimony oxide 2, white oil 4, sodium bicarbonate 2, dodecylbenzene sodium sulfonate 3, potassium peroxydisulfate 0.05, polyvinyl alcohol 2, water 50.
2) mixture after said ratio is added heat at a temperature of 190 DEG C, be dried, dry obtain material.
3) material obtained carrying out at a temperature of 170 DEG C roll milling, cooling obtains sheath material A2 in atmosphere.
Embodiment 3
1) 1) by each for sheath material composition according to following weight portion: EVA resin 25, polybutene 45, anhydrous Lithium chloride 1.5, White carbon black 2, magnesium hydroxide 2, antioxidant CA 1.5, zinc stearate 2, antimony oxide 1.5, white oil 2, sodium bicarbonate 1.5, dodecane Base benzene sulfonic acid sodium salt 2, potassium peroxydisulfate 0.03, polyvinyl alcohol 1.5, water 30.
2) mixture after said ratio is added heat at a temperature of 170 DEG C, be dried, dry obtain material.
3) material obtained carrying out at a temperature of 160 DEG C roll milling, cooling obtains sheath material A3 in atmosphere.
Comparative example 1
Carry out preparing sheath material B1 according to the method for embodiment 1, except for the difference that, do not add polybutene.
Comparative example 2
Carry out preparing sheath material B2 according to the method for embodiment 2, except for the difference that, do not add magnesium hydroxide.
Comparative example 3
Carry out preparing sheath material B3 according to the method for embodiment 3, except for the difference that, do not add sodium bicarbonate.
Detection example 1
Detecting the wear-resisting abrasion resistant fire blocking performance of above-mentioned sheath material, result is: sheath material A1-A3's is wear-resisting resistance to Mill fire resistance is better than the wear-resisting abrasion resistant fire blocking performance of sheath material B1-B3.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment Detail, in the technology concept of the present invention, technical scheme can be carried out multiple simple variant, this A little simple variant belong to protection scope of the present invention.
It is further to note that each the concrete technical characteristic described in above-mentioned detailed description of the invention, at not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to various can The compound mode of energy illustrates the most separately.
Additionally, combination in any can also be carried out between the various different embodiment of the present invention, as long as it is without prejudice to this The thought of invention, it should be considered as content disclosed in this invention equally.

Claims (8)

1. a wire harness abrasion resistant fire blocking sheath material, it is characterised in that be made up of the raw material of following weight portion: EVA resin 20- 30, polybutene 40-50, anhydrous Lithium chloride 1-2, white carbon black 1-3, magnesium hydroxide 1-3, antioxidant CA 1-2, zinc stearate 1-3, three Aoxidize two antimony 1-2, white oil 1-4, sodium bicarbonate 1-2, dodecylbenzene sodium sulfonate 1-3, potassium peroxydisulfate 0.02-0.05, polyethylene Alcohol 1-2, water 20-50.
Abrasion resistant fire blocking sheath the most according to claim 1, it is characterised in that the molecular weight of described EVA resin is 7000.
3. a wire harness abrasion resistant fire blocking sheath material, it is characterised in that described preparation method includes:
1) magnesium hydroxide, antimony oxide and zinc stearate are mixed, be added to grinding machine for grinding and be uniformly dispersed, add poly-second Enolate solution mix and blend is added in comminutor make granule, adds water, sodium bicarbonate, dodecylbenzene sodium sulfonate after drying, Potassium sulfate solution, is ground into 400-500 mesh mixture by mixture by after heat drying.
2) by dried EVA resin, polybutene, anhydrous Lithium chloride mix homogeneously, extruding pelletization, modified polybutene is heated to obtain Grain;
3) step 1,2 mixture preparing gained are carried out roll milling, plasticizing, naturally cool to room temperature, then mixed material is shifted Compressing under in vulcanizing press obtain described sheath material.
The preparation method of sheath material the most according to claim 3, it is characterised in that step 1) in heating-up temperature be 120-140 DEG C, baking temperature 85 DEG C.
The preparation method of sheath material the most according to claim 3, it is characterised in that step 1) in mixing time be 0.5-1h。
The preparation method of sheath material the most according to claim 3, it is characterised in that step 2) in heating-up temperature be 150-190℃。
The preparation method of sheath material the most according to claim 3, it is characterised in that step 3) in temperature control be 140-170℃。
8. according to the preparation method of the sheath material described in claim 3, it is characterised in that step 3) in the type of cooling be empty Cold.
CN201610408664.0A 2016-06-13 2016-06-13 Abrasion resistant fire blocking wire harness sheath material and preparation method thereof Pending CN106065125A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106832540A (en) * 2016-12-30 2017-06-13 安徽远征电缆科技有限公司 A kind of cable high-performance protects cover material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103601954A (en) * 2013-11-11 2014-02-26 深圳市沃尔核材股份有限公司 Flame-retardant ceramic composite material and preparation method thereof
CN104974412A (en) * 2015-07-27 2015-10-14 上海至正道化高分子材料股份有限公司 Vulcanized oil-resistant flame-retardant locomotive cable sheath material and preparation method thereof
CN105017662A (en) * 2015-06-09 2015-11-04 扬州华声电子实业有限公司 CPE/EVA component type wire and cable sheathing compound with high temperature resistance and super wear resistance

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103601954A (en) * 2013-11-11 2014-02-26 深圳市沃尔核材股份有限公司 Flame-retardant ceramic composite material and preparation method thereof
CN105017662A (en) * 2015-06-09 2015-11-04 扬州华声电子实业有限公司 CPE/EVA component type wire and cable sheathing compound with high temperature resistance and super wear resistance
CN104974412A (en) * 2015-07-27 2015-10-14 上海至正道化高分子材料股份有限公司 Vulcanized oil-resistant flame-retardant locomotive cable sheath material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106832540A (en) * 2016-12-30 2017-06-13 安徽远征电缆科技有限公司 A kind of cable high-performance protects cover material

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Application publication date: 20161102

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