A kind of abridged edition type hoisting test method of heavy lift carrier
Technical field
The invention belongs to technical field of ships, particularly to the abridged edition type lift heavy of a kind of heavy lift carrier
Test method.
Background technology
Along with the needs of marine cause development, operation on the sea is maximized increasingly, and marine large lifting equipment is required more by this
Come the highest.Rising on heavy lift carrier makes the manufacture requirements hung high, and difficulty is big, and wherein rising and making the hoisting test hung is of paramount importance one
Ring, the purpose of test is the inspection installation integrity of crane, correctness, functional reliability, and verifies whether performance indications accord with
Close design and test program requirement.Therefore rising and making the hoisting test hung is a comprehensive complicated engineering.Existing heavy lift carrier
Hoisting test method, be usually and from harbour, huge heavy weight be transported to ship, has then used to make and hung and join with huge heavy weight
Conjunction is tested, but this test method exists certain defect: in this test method, need to by huge heavy transporting heavy things to ship,
Carrying out hoisting test again, process is more complicated, meanwhile, need to use extraneous weight, can increase cost, and transport weight can strengthen labor
Fatigue resistance.
Therefore, a kind of cost, labor intensity and easily operated heavy lift carrier of can reducing is researched and developed
Abridged edition type hoisting test method is necessary.
Summary of the invention
The technical problem to be solved in the present invention is to provide one can reduce cost, labor intensity
And the abridged edition type hoisting test method of easily operated heavy lift carrier.
For solving above-mentioned technical problem, the technical scheme is that a kind of abridged edition type hoisting test method of heavy lift carrier,
Its innovative point is: the method comprises the following steps:
(1) experiment of weighing lift heavy: weigh through the test lift heavy of shipowner's ship inspection accreditation, hang/self-propelled hatchway cover P25, hang
From/self-propelled hatchway cover P26, two deck D5, two deck D 12, two deck D 7, the 1x that two deck D6 and several weight differ
Hanging block;
(2) overload test:
A. 1# crane main hook loads the test that hoists: lift heavy includes hanging/self-propelled hatchway cover P25, hangs/self-propelled hatchcover
Plate P26, two deck D 5, two deck D 6, and two deck D 12;1# crane is utilized to winch at FR106 by hatchway cover P26, i.e.
Mobile hatchcover stop place, is then superimposed upon P25 block lift heavy on hatch coaming by 1# crane, and locks, then pass through harbour
Hanging and D6, D5 and D12 are added on P25 successively, make Loading Center be positioned at FR106, now the crane radius that hoists is 18m;Hang
Suspender, main hook slowly rises and rises to 5 meters high, and this position is defined as position A;
B.1# crane main hook load luffing test: after step a terminates, does luffing motion from position A, makes luffing motion reach
Big operating angle, is then back to initial position A;
C.1# crane main hook load turning test: after step b terminates, first turn clockwise 360 ° from position A, then during another mistake
Pin slowly turns round 360 ° and returns to initial position A, the most slowly falls and removes lift heavy;
D.1# crane main hook loads the test that hoists: lift heavy includes hanging/self-propelled hatchway cover P25, hangs/self-propelled hatchway cover
P26, two deck D 5, and the 1x hanging block of 13.5t;Utilize 1# crane to winch at FR106 by hatchway cover P25, then pass through harbour
Hanging and D6 and hanging block are added on P25 successively, make Loading Center be positioned at FR106, now the crane radius that hoists is 18m;Extension hangs
Tool, main hook rises after rising to 5 meters and slowly to screw out outboard to arm and beam upright position, then slowly luffing to minimum operating angle
Degree, and this position is defined as position B, the most slowly hoist 5 meters after the most slowly declining 5 meters of weight, now the radius of gyration is 33
Rice;
E.1# crane main hook load luffing test: after step d terminates, slowly do luffing from position B and move to touch less than loop wheel machine
The least radius of body 9 meters, luffing returns to initial position B to maximum working radius 33 meters the most again;
F.1# crane main hook load turning test: after step e terminates, the most slowly rotates about 70 ° and stops from position B
Only, then the most slowly rotating 140 ° of stoppings, then turn clockwise 70 ° and stop, after rotation terminates, arm slowly becomes
Width is to the radius of gyration 18 meters, and slowly returns back to initial position FR106 stopping, slowly falling and removes weight;
G.1# crane auxiliary hook hoists test: by arm rotation direction harbour, by the 1x hanging block of auxiliary hook lifting 50t, the auxiliary hook radius of clean-up
36.5 meters, first auxiliary hook is slowly risen and rise to 5 meters high, the most slowly fall and remove lift heavy;Again with wharf crane by the 1x hanging block of 50t
Winch to FR127 on ship away from the position of 3.5 meters, the crane 1x hanging block of auxiliary hook lifting 50t, the auxiliary hook radius of clean-up 5.1 meters, then
Auxiliary hook is slowly increased to 5 meters high, the most slowly falls and remove lift heavy;
H. 1# crane is used instead 2# crane, uses 2# crane to carry out overload test, the test procedure repeat step (a)~
(g);
(3) load test:
A.1# crane single test: lift heavy includes hanging/self-propelled hatchway cover P25, and two deck D 5;Utilize 1# crane
Winching at FR106 by hatchway cover P25, be then added on P25 by D5, make Loading Center be positioned at FR106, now crane hoists
Radius is 18m;
Hanging lift heavy, after arm rotation outboard to arm and beam upright position, boom position is defined as position C, with normal speed
Hoist, turn round, three action joint operations of luffing, lifting altitude peaks, and angle of revolution controls in boom position
C70 °, luffing requires to accomplish the minimum radius of clean-up 9 meters and maximum working radius 33 meters, continues 15 minutes, finally at initial position
Lift heavy is removed by FR106;
B.1# crane second trial: lift heavy includes hanging/self-propelled hatchway cover P25, hangs/self-propelled hatchway cover P26, diformazan
Plate D 5 and two deck D12;1# crane is utilized to winch to, at FR106, then P25, D5 and D12 are added to by hatchway cover P26
On P26, making Loading Center be positioned at FR106, now the crane radius that hoists is 18m;Hang lift heavy, hoist with normal speed, return
Turn, three action joint operations of luffing, lifting altitude peaks, 360 °, angle of revolution, and luffing requires to accomplish minimum work
Radius 9 meters and maximum working radius 33 meters, continue 15 minutes, finally removed by lift heavy at initial position FR106;
C.1# crane auxiliary hook hoists test: by arm rotation direction harbour, arm is vertical with captain direction, and boom position is defined
For position D, lifting by crane lift heavy with auxiliary hook, hoist with normal speed, turn round, three action joint operations of luffing, lifting altitude reaches
To peak, angle of revolution controls in boom position D70 °, and luffing requires to accomplish the minimum radius of clean-up 9 meters and maximum working radius
36.5 meters, continue 15 minutes, finally at initial position FR106, lift heavy is removed;
D. 1# crane is used instead 2# crane, uses 2# crane to carry out load test, the test procedure repeat step (a)~
(c);
(4) wheels-locked testing:
A. wheels-locked testing of main hook load: in a in step (3), hoist in maximum working radius, maximum and decline respectively
Brake during speed, hoist and do 1 brake, decline and do 3 brakes, meanwhile, carry out stopping examination when maximum speed of gyration, maximum luffing
Test;
B. main hook load secondary braking test: in b in step (3), hoist in maximum working radius, maximum and decline respectively
Brake during speed, hoist and do 1 brake, decline and do 3 brakes, meanwhile, carry out stopping examination when maximum speed of gyration, maximum luffing
Test;
C. 1# crane is used instead 2# crane, uses 2# crane to carry out wheels-locked testing, the test procedure repeat step (a)~
(b);
(5) safety feature test:
A. emergent stopping is tested: start pumping plant, and carrying out at crane driver's cabin, main junction box, power unit, passage respectively should
Anxious button cuts off test, it is ensured that pumping plant can be made to quit work immediately in these position emergency switching-ofves;
B. manual operation of meeting an urgent need is tested: cut off the electricity supply, decide respectively with manual pump hoist, pair hoists, luffing and rotation;
C. load of meeting an urgent need discharges test: first tested by main hook, starts pumping plant, stops, and pass through after lift heavy is lifted by crane 0.5 meter
Pressing and emergent discharging button and discharge lift heavy;Again auxiliary hook is tested, start pumping plant, stop after lift heavy is lifted by crane 0.5 meter, and pass through
Pressing and emergent discharging button and discharge lift heavy;
(6) post-test-inspection: check that crane structure with or without substantially deformation or is damaged.
It is an advantage of the current invention that: the abridged edition type hoisting test method of heavy lift carrier of the present invention, compared with conventional test methods,
Need not use extraneous weight, directly use hanging on heavy lift carrier/self-propelled hatchway cover two deck and 1x hanging block, both reduced
Cost, has been greatly reduced labor intensity, and has made easy and simple to handle.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Fig. 1 to Fig. 8 is the process schematic of the abridged edition type hoisting test method of heavy lift carrier of the present invention.
Detailed description of the invention
The following examples can make professional and technical personnel that the present invention is more fully understood, but the most therefore by this
Bright it is limited among described scope of embodiments.
Embodiment
The abridged edition type hoisting test method of the heavy lift carrier of the present embodiment, the method comprises the following steps:
(1) experiment of weighing lift heavy: weighing through the test lift heavy of shipowner's ship inspection accreditation, 90t hangs/self-propelled hatchway cover
P25,90t hang/self-propelled hatchway cover P26, the two deck D 7 of the two deck D 12 of the two deck D5 of 34t, 34t, 30t,
The two deck D6 of 30t, the 1x hanging block of 13.5t, the 1x hanging block of 45t and the 1x hanging block of 50t.
(2) overload test:
A. 1# crane main hook loads the test that hoists: lift heavy includes hanging/self-propelled hatchway cover P25, hangs/self-propelled hatchcover
Plate P26, two deck D 5, two deck D 6, and two deck D 12;As it is shown in figure 1, utilize 1# crane to be winched to by hatchway cover P26
At FR106, i.e. move hatchcover stop place, then by 1# crane, P25 block lift heavy be superimposed upon on hatch coaming, and lock,
D6, D5 and D12 being added on P25 successively by wharf crane, make Loading Center be positioned at FR106, now crane hoists partly
Footpath is 18m;Hanging suspender, main hook slowly rises and rises to 5 meters high, and this position is defined as position A;And log is in form
1;
B.1# crane main hook load luffing test: after step a terminates, does luffing motion from position A, makes luffing motion reach
Big operating angle, is then back to initial position A;And log is in form 1;
C.1# crane main hook load turning test: after step b terminates, first turn clockwise 360 ° from position A, then during another mistake
Pin slowly turns round 360 ° and returns to initial position A, the most slowly falls and removes lift heavy;And log is in form 1;
D.1# crane main hook loads the test that hoists: lift heavy includes hanging/self-propelled hatchway cover P25, hangs/self-propelled hatchway cover
P26, two deck D 5, and the 1x hanging block of 13.5t;As in figure 2 it is shown, utilize 1# crane to winch at FR106 by hatchway cover P25, so
D6 and hanging block being added on P25 successively by wharf crane afterwards, make Loading Center be positioned at FR106, now crane hoists radius
For 18m;Hanging suspender, main hook rises after rising to 5 meters and slowly to screw out outboard to arm and beam upright position, then slowly luffing to
Little operating angle, and this position is defined as position B, the most slowly hoist 5 meters after the most slowly declining 5 meters of weight, now turn round
Radius is 33 meters;And log is in form 1;
E.1# crane main hook load luffing test: after step d terminates, slowly do luffing from position B and move to touch less than loop wheel machine
The least radius of body 9 meters, luffing returns to initial position B to maximum working radius 33 meters the most again;And log in
Form 1;
F.1# crane main hook load turning test: after step e terminates, the most slowly rotates about 70 ° and stops from position B
Only, then the most slowly rotating 140 ° of stoppings, then turn clockwise 70 ° and stop, after rotation terminates, arm slowly becomes
Width is to the radius of gyration 18 meters, and slowly returns back to initial position FR106 stopping, slowly falling and removes weight;And record test
Result is in form 1;
G.1# crane auxiliary hook hoists test: by arm rotation direction harbour, by the 1x hanging block of auxiliary hook lifting 50t, the auxiliary hook radius of clean-up
36.5 meters, first auxiliary hook is slowly risen and rise to 5 meters high, the most slowly fall and remove lift heavy;Again with wharf crane by the 1x hanging block of 50t
Winch to FR127 on ship away from the position of 3.5 meters, the crane 1x hanging block of auxiliary hook lifting 50t, the auxiliary hook radius of clean-up 5.1 meters, then
Auxiliary hook is slowly increased to 5 meters high, the most slowly falls and remove lift heavy;And log is in form 1;
H. 1# crane is used instead 2# crane, uses 2# crane to carry out overload test, as shown in Figure 3 lift heavy is added to as
Figure position, the test procedure repeats step (a)~(c), and log is in form 1;As shown in Figure 4 lift heavy is added to as
Figure position, the test procedure repeats step (d)~(f), and log is in form 1;2# crane auxiliary hook hoists test work
Sequence repeats step g.
(3) load test:
A.1# crane single test: lift heavy includes hanging/self-propelled hatchway cover P25, and two deck D 5;As it is shown in figure 5, it is sharp
With 1# crane, hatchway cover P25 is winched at FR106, then D5 is added on P25, make Loading Center be positioned at FR106, now
The crane radius that hoists is 18m;Hanging lift heavy, after arm rotation outboard to arm and beam upright position, boom position is defined as
Position C, hoists with normal speed, turns round, three action joint operations of luffing, and lifting altitude peaks, angle of revolution
Controlling in boom position C70 °, luffing requires to accomplish the minimum radius of clean-up 9 meters and maximum working radius 33 meters, continues 15 minutes,
Finally at initial position FR106, lift heavy is removed, and record hoist, turn round, derricking speed and hydraulic oil temperature be in form 2;
B.1# crane second trial: lift heavy includes hanging/self-propelled hatchway cover P25, hangs/self-propelled hatchway cover P26, diformazan
Plate D 5 and two deck D12;As shown in Figure 6, utilize 1# crane to winch at FR106 by hatchway cover P26, then by P25, D5 and
D12 is added on P26, makes Loading Center be positioned at FR106, and now the crane radius that hoists is 18m;Hang lift heavy, with normal speed
Hoist, turn round, three action joint operations of luffing, lifting altitude peaks, 360 °, angle of revolution, and luffing requires to accomplish
The minimum radius of clean-up 9 meters and maximum working radius 33 meters, continue 15 minutes, finally removed by lift heavy at initial position FR106, and
Record hoists, turns round, derricking speed and hydraulic oil temperature be in form 2;
C.1# crane auxiliary hook hoists test: by arm rotation direction harbour, arm is vertical with captain direction, and boom position is defined
For position D, lifting by crane lift heavy with auxiliary hook, hoist with normal speed, turn round, three action joint operations of luffing, lifting altitude reaches
To peak, angle of revolution controls in boom position D70 °, and luffing requires to accomplish the minimum radius of clean-up 9 meters and maximum working radius
36.5 meters, continue 15 minutes, finally at initial position FR106, lift heavy removed, and record hoist, turn round, derricking speed and
Hydraulic oil temperature is in form 2;
D. 1# crane is used instead 2# crane, uses 2# crane to carry out load test, as it is shown in fig. 7, be added to by lift heavy
Such as figure position, the test procedure repeat step (a), and record hoist, turn round, derricking speed and hydraulic oil temperature be in form 2;Such as figure
Shown in 8, be added to such as figure position by lift heavy, and the test procedure repeats step (b), and record hoist, turn round, derricking speed and liquid
Force feed temperature is in form 2;The 2# crane auxiliary hook the test procedure that hoists repeats step (c), and record hoist, turn round, derricking speed with
And hydraulic oil temperature is in form 2.
(4) wheels-locked testing:
A. wheels-locked testing of main hook load: in a in step (3), hoist in maximum working radius, maximum and decline respectively
Brake during speed, hoist and do 1 brake, decline and do 3 brakes, meanwhile, carry out stopping examination when maximum speed of gyration, maximum luffing
Test;
B. main hook load secondary braking test: in b in step (3), hoist in maximum working radius, maximum and decline respectively
Brake during speed, hoist and do 1 brake, decline and do 3 brakes, meanwhile, carry out stopping examination when maximum speed of gyration, maximum luffing
Test;
C. 1# crane is used instead 2# crane, uses 2# crane to carry out wheels-locked testing, the test procedure repeat step (a)~
(b).
(5) safety feature test:
A. emergent stopping is tested: start pumping plant, and carrying out at crane driver's cabin, main junction box, power unit, passage respectively should
Anxious button cuts off test, it is ensured that pumping plant can be made to quit work immediately in these position emergency switching-ofves;
B. manual operation of meeting an urgent need is tested: cut off the electricity supply, decide respectively with manual pump hoist, pair hoists, luffing and rotation;
C. load of meeting an urgent need discharges test: first tested by main hook, starts pumping plant, stops, and pass through after lift heavy is lifted by crane 0.5 meter
Pressing and emergent discharging button and discharge lift heavy;Again auxiliary hook is tested, start pumping plant, stop after lift heavy is lifted by crane 0.5 meter, and pass through
Pressing and emergent discharging button and discharge lift heavy.
(6) post-test-inspection: check that crane structure with or without substantially deformation or is damaged.
Table 1 overload test result
Table 2 stress test result
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The technology people of the industry
Member, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrates this described in above-described embodiment and description
Bright principle, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes
Both fall within scope of the claimed invention with improvement.Claimed scope by appending claims and etc.
Effect thing defines.