CN106081721A - Automatic metal net filtering layer wrapping machine and wire netting filtering layer winding method - Google Patents

Automatic metal net filtering layer wrapping machine and wire netting filtering layer winding method Download PDF

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Publication number
CN106081721A
CN106081721A CN201610699902.8A CN201610699902A CN106081721A CN 106081721 A CN106081721 A CN 106081721A CN 201610699902 A CN201610699902 A CN 201610699902A CN 106081721 A CN106081721 A CN 106081721A
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CN
China
Prior art keywords
filtering layer
winding
fixing
wound around
wire netting
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Granted
Application number
CN201610699902.8A
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Chinese (zh)
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CN106081721B (en
Inventor
汪先磊
王营军
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PINGYUAN FILTER CO Ltd
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PINGYUAN FILTER CO Ltd
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Priority to CN201610699902.8A priority Critical patent/CN106081721B/en
Publication of CN106081721A publication Critical patent/CN106081721A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/40Applications of tension indicators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H61/00Applications of devices for metering predetermined lengths of running material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Filtering Materials (AREA)

Abstract

The invention discloses a kind of automatic metal net filtering layer wrapping machine, including panel, panel, to having four supporting legs, has three nutted rods every connection between two front leg struts between the upper and lower;Framework panel is provided with winding reducing motor, and the output shaft fixed connection being wound around reducing motor has compression wind, compresses wind and is provided with fixing winding wheel and movable winding wheel, compresses wind and be provided with piece of magnetic material;The panel compressing wind rear is provided with sensor stand, and sensor stand is provided with magnetic inductor, the magnetic inductor just surfaces of revolution to described piece of magnetic material.The invention also discloses the winding method using above-mentioned automatic metal net filtering layer wrapping machine.The present invention has been effectively ensured wire netting filtering layer internal diameter size and the tightness of product winding, and the number of plies that filtering layer is wound around, controlled the width dimensions of wire netting filtering layer by fixing winding wheel and movable winding wheel, save pruning operation repeatedly, ensure that product quality, it is to avoid quality accident.

Description

Automatic metal net filtering layer wrapping machine and wire netting filtering layer winding method
Technical field
The present invention relates to field of mechanical technique, especially a kind of wire netting filtering layer wrapping machine and winding method thereof.
Background technology
The canoe of traditional wire netting filtering layer uses the skeleton of product to control the internal diameter size after being wound around, and wire netting is filtered Elasticity after layer is wound around relies on the experience of operator to be controlled, and the winding number of plies of metal filter relies on and looks into numerical control system, product Height dimension rely on and repeatedly pruned, Artificial Control is looked into number and is easily caused mistake, and artificial pruning, Artificial Control elasticity are also The quality problems such as being easily caused the homogeneity of product made poor, properties of product are unstable, cause client to complain, electromotor early mill.
Summary of the invention
It is an object of the invention to provide one without false twist's wire netting filtering layer and to control elasticity, need not manually exist In winding process, number looks into several automatic metal net filtering layer wrapping machines, it is possible to automatic winding wire netting filtering layer is also effectively ensured wire netting Width dimensions after filtering layer winding.
For achieving the above object, the automatic metal net filtering layer wrapping machine of the present invention, including panel, panel is to having four Supporting leg, including two front leg struts and two rear support legs;Article two, there is three horizontally disposed every connection between the upper and lower between front leg strut Tight bar;
Framework panel is provided with winding reducing motor, and the output shaft being wound around reducing motor is fixedly connected with compression wind, pressure The axially spaced fixing winding wheel being provided with for limiting wire netting filtering layer winding width and movable winding wheel on tight wind, Fixing winding wheel deviates from the compression wind of movable winding wheel side and is provided with piece of magnetic material;
The panel at described compression wind rear is provided with sensor stand, and sensor stand is provided with magnetic inductor, magnetic strength Answer the device surfaces of revolution just to described piece of magnetic material.
Compressing wind and include the fixing mandrel that is wound around, the output shaft of winding reducing motor is wound around with fixing by shaft coupling Mandrel connects, and the fixing mandrel that is wound around forms described fixing winding wheel near the sidepiece radial protrusion being wound around reducing motor, fixing The opposite side radial depressions being wound around mandrel forms socket part, and socket part forms docking step towards the one end being wound around reducing motor; Being arranged with movable axle sleeve on socket part, movable axle sleeve is provided with clamping block to the direction extension of docking step, and docking step is provided with The buckling groove suitable with clamping block, clamping block snaps in described buckling groove;
Movable axle sleeve radial protrusion forms described movable winding wheel;Coordinate for zero clearance between movable axle sleeve and socket part;Fixing Being equipped with on winding wheel and rotatably compress axle, movable winding wheel is provided with connecting hole, rotatably compresses one end of axle to being wound around the electricity that slows down Fixing winding wheel is stretched out in the direction of machine and connection has extension spring, and the other end of extension spring is fixing with fixing winding mandrel downwards to be connected;Rotation The other end turning compression axis stretches into described connecting hole;The axle that rotatably compresses between fixing winding wheel with movable winding wheel is connected and has rotation Turn pressure strip, rotatably compress plate and press described fixing winding mandrel.
Described panel is provided with switch board, is provided with electric control gear in switch board, and switch board is provided with and subtracts for controlling winding The start button of speed motor start and stop and scram button, electric control gear connects described winding reducing motor, described magnetic induction Device, start button and scram button.
The present invention also aims to disclose a kind of wire netting filtering layer using above-mentioned automatic metal net filtering layer wrapping machine twine Winding method.
For achieving the above object, the wire netting filtering layer winding method of the present invention sequentially includes the following steps: successively
First step is that operator walk around three horizontally disposed described nutted rods by the most S-shaped for wire netting filtering layer;
Second step is manually to raise to rotatably compress plate, is placed on the upper end of wire netting filtering layer and rotatably compresses plate and fixing winding Between mandrel, and make the upper-end part of driving of wire netting filtering layer between fixing winding wheel and movable winding wheel;Relieving rotatably compresses plate It is allowed under the pulling force of extension spring be pressed on the upper end of wire netting filtering layer on described fixing winding mandrel;
Third step is to start to be wound around reducing motor, and the output shaft being wound around reducing motor drives the fixing mandrel that is wound around to rotate, in rotation During Zhuaning, wire netting filtering layer is wound in layers fixing winding mandrel and movable axis puts;
The fixing mandrel that is wound around often rotates a circle, and described piece of magnetic material receives magnetic close to the most described magnetic inductor, electric control gear The signal of induction apparatus also counts;After the rotating cycle of fixing winding mandrel reaches predetermined value, electric control gear controls winding and subtracts Speed motor is out of service;
4th step is that operator cut off wire netting filtering layer along panel, pulls up described movable axle sleeve and movable winding vertically Wheel, then takes off the wire netting filtering layer wound;Finally, movable axle sleeve is enclosed within the fixing set being wound around mandrel by operator again Connect in portion;
Repeat above second step to the 4th step, it is achieved be persistently wound around wire netting filtering layer.
Present invention have the advantage that:
The present invention relies on extension spring and rotatably compresses the end of plate compression wire netting filtering layer, so that wire netting filtering layer can be wound into On fixing winding mandrel, and then the fixing mandrel that is wound around is utilized to ensure the internal diameter size of winding product.
The present invention is by being wound around reducing motor spinning wire netting filtering layer, and is obtained by magnetic inductor and rotate circle accurately Number, it is achieved wire netting filtering layer is wound around the accurate control of the number of plies.
The present invention uses three nutted rods, it is achieved the elasticity after wire netting filtering layer is wound around controls, and by movable axle sleeve The concordant degree after wire netting filtering layer is wound around is controlled with fixing winding mandrel.
Employing activity of the present invention cooperates with fixed central spindle, it is achieved wire netting filtering layer is concordant degree control after being wound around, it is ensured that The performance of product.
In a word, the present invention has been effectively ensured wire netting filtering layer internal diameter size and the tightness of product winding, and filtering layer The number of plies being wound around, is controlled the width dimensions of wire netting filtering layer, saves repeatedly by fixing winding wheel and movable winding wheel Prune operation, it is ensured that product quality, it is to avoid quality accident.The method of the present invention can be on the premise of ensureing the effect above Concision and compact ground realizes working continuously, and substantially increases work efficiency and work quality, raising product quality and properties of product Stability.
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention;
Fig. 2 is the plan structure schematic diagram of the present invention;
Fig. 3 is the enlarged drawing in Fig. 2 at A;
Fig. 4 is the A-A direction view of Fig. 2;
Fig. 5 is the enlarged drawing in Fig. 4 at B;
Fig. 6 is the enlarged drawing in Fig. 1 at C;
Fig. 7 is the circuit theory diagrams of the present invention.
Detailed description of the invention
As shown in Figures 1 to 7, the automatic metal net filtering layer wrapping machine of the present invention includes panel 1, and panel 1 is to having four Bar supporting leg, including two front leg struts 21 and two rear support legs 22;Article two, there are three levels every connection between the upper and lower between front leg strut 21 The nutted rod 3 arranged;
Framework panel 1 is provided with winding reducing motor 4, and the output shaft being wound around reducing motor 4 is fixedly connected with compression wind, Compress the axially spaced fixing winding wheel 5 being provided with for limiting wire netting filtering layer winding width and movable winding on wind Wheel 6, fixing winding wheel 5 deviates from the compression wind of movable winding wheel 6 side and is provided with piece of magnetic material 7;
The panel 1 at described compression wind rear is provided with sensor stand 8, and sensor stand 8 is provided with magnetic inductor 9 (also referred to as magnetic induction sensor), the magnetic inductor 9 just surfaces of revolution to described piece of magnetic material 7.
Compressing wind and include the fixing mandrel that is wound around, the output shaft 11 of winding reducing motor 4 passes through shaft coupling with fixing Winding mandrel 10 connects, and the fixing sidepiece radial protrusion being wound around mandrel 10 close winding reducing motor 4 forms described fixing and twines Around wheel 5, the fixing opposite side radial depressions being wound around mandrel 10 forms socket part 12, and socket part 12 is towards being wound around reducing motor 4 One end forms docking step 13;Being arranged with movable axle sleeve 14 on socket part 12, movable axle sleeve 14 prolongs to the direction of docking step 13 Stretching and be provided with clamping block 15, docking step 13 is provided with the buckling groove 16 suitable with clamping block 15, and clamping block 15 snaps in described card Access slot 16;
Movable axle sleeve 14 radial protrusion forms described movable winding wheel 6;Join for zero clearance between movable axle sleeve 14 and socket part 12 Close;Being equipped with on fixing winding wheel 5 and rotatably compress axle 17, movable winding wheel 6 is provided with connecting hole 18, rotatably compresses the one of axle 17 End stretches out fixing winding wheel 5 to the direction being wound around reducing motor 4 and connection has extension spring 19, and the other end of extension spring 19 downwards and is fixed It is wound around the fixing connection of mandrel 10;As the scheme of a kind of preferred simplification structure, the other end of extension spring 19 passes downwardly through magnetic material Material block 7 is fixing with fixing winding mandrel 10 to be connected.
The other end rotatably compressing axle 17 stretches into described connecting hole 18;Rotation between fixing winding wheel 5 and movable winding wheel 6 Turn compression axis 17 connection and rotatably compress plate 23, rotatably compress plate 23 and press described fixing winding mandrel 10.Described magnetic material Block 7 is fixedly connected on fixing winding on mandrel 10.
Described panel 1 is provided with switch board 24, is provided with electric control gear in switch board 24, and switch board 24 is provided with for controlling Being wound around the start button of reducing motor start and stop and scram button, electric control gear connects described winding reducing motor 4, described Magnetic inductor 9, start button and scram button.Start button and scram button not shown in Fig. 1.
Electric control gear connects described winding reducing motor 4 and described magnetic inductor 9.
Electric control gear can use PLC or single-chip microcomputer or integrated circuit, is this area routine techniques, and concrete structure is no longer Describe in detail, not shown.
The invention also discloses the wire netting filtering layer winding method using above-mentioned automatic metal net filtering layer wrapping machine, press successively Following steps are carried out:
First step is that operator walk around three horizontally disposed described nutted rods by the most S-shaped for wire netting filtering layer 3;
Second step is manually to raise to rotatably compress plate 23, is placed on the upper end of wire netting filtering layer and rotatably compresses plate 23 with fixing It is wound around between mandrel 10, and makes the upper-end part of driving of wire netting filtering layer between fixing winding wheel 5 and movable winding wheel 6;Decontrol rotation Turn pressure strip 23 to be allowed under the pulling force of extension spring 19 be pressed on the upper end of wire netting filtering layer on described fixing winding mandrel 10;
Third step is to press start button SB1, starts and is wound around reducing motor 4, and the output shaft being wound around reducing motor 4 is provided with torsion Square sensor, if the winding elasticity of wire netting filtering layer not enough (i.e. the surface tension of wire netting filtering layer is less than preset range), Torque sensor is reported to the police, and makes winding reducing motor 4 quit work, is now regulated the winding degree of tightness of wire netting filtering layer by operator Degree is to suitable degree.Then starting and be wound around reducing motor 4, the output shaft of winding reducing motor 4 drives to fix and is wound around mandrel 10 Rotate, during rotating, wire netting filtering layer is wound in layers fixing winding on mandrel 10 and movable axle sleeve 14;
The fixing mandrel 10 that is wound around often rotates a circle, and described piece of magnetic material 7 is close to the most described magnetic inductor 9, and electric control gear connects Receive the signal of magnetic inductor 9 and count;When the rotating cycle (i.e. the winding number of plies of wire netting filtering layer) of fixing winding mandrel 10 reaches After predetermined value, it is out of service that electric control gear controls to be wound around reducing motor 4;
4th step is that operator cut off wire netting filtering layer along panel 1, pulls up described movable axle sleeve 14 vertically and activity twines Around wheel 6, then take off the wire netting filtering layer wound;Finally, activity axle sleeve 14 is enclosed within fixing winding core by operator again On the socket part 12 of axle 10;
Repeat above second step to the 4th step, it is achieved be persistently wound around wire netting filtering layer.Wherein it is determined that the table of wire netting filtering layer The conventional technical ability that scope (i.e. determining that wire netting filtering layer is suitably wound around elasticity) is those skilled in the art of surface tension.
Above example is only in order to illustrative not limiting technical scheme, although with reference to above-described embodiment to this Bright be described in detail, it will be understood by those within the art that: still the present invention can be modified or etc. With replacing, any modification or partial replacement without departing from the spirit and scope of the present invention, it all should contain the power in the present invention In the middle of profit claimed range.

Claims (4)

1. automatic metal net filtering layer wrapping machine, including panel, it is characterised in that: panel is to having four supporting legs, including two Front leg strut and two rear support legs;Article two, there are three horizontally disposed nutted rods every connection between the upper and lower between front leg strut;
Framework panel is provided with winding reducing motor, and the output shaft being wound around reducing motor is fixedly connected with compression wind, pressure The axially spaced fixing winding wheel being provided with for limiting wire netting filtering layer winding width and movable winding wheel on tight wind, Fixing winding wheel deviates from the compression wind of movable winding wheel side and is provided with piece of magnetic material;
The panel at described compression wind rear is provided with sensor stand, and sensor stand is provided with magnetic inductor, magnetic strength Answer the device surfaces of revolution just to described piece of magnetic material.
Automatic metal net filtering layer wrapping machine the most according to claim 1, it is characterised in that:
Compressing wind and include the fixing mandrel that is wound around, the output shaft of winding reducing motor is wound around mandrel by shaft coupling with fixing Connect, fix winding mandrel and form described fixing winding wheel near the sidepiece radial protrusion being wound around reducing motor, fixing winding The opposite side radial depressions of mandrel forms socket part, and socket part forms docking step towards the one end being wound around reducing motor;Socket Being arranged with movable axle sleeve in portion, movable axle sleeve is provided with clamping block to the direction extension of docking step, and docking step is provided with and card Connecing the buckling groove that block is suitable, clamping block snaps in described buckling groove;
Movable axle sleeve radial protrusion forms described movable winding wheel;Coordinate for zero clearance between movable axle sleeve and socket part;Fixing Being equipped with on winding wheel and rotatably compress axle, movable winding wheel is provided with connecting hole, rotatably compresses one end of axle to being wound around the electricity that slows down Fixing winding wheel is stretched out in the direction of machine and connection has extension spring, and the other end of extension spring is fixing with fixing winding mandrel downwards to be connected;Rotation The other end turning compression axis stretches into described connecting hole;The axle that rotatably compresses between fixing winding wheel with movable winding wheel is connected and has rotation Turn pressure strip, rotatably compress plate and press described fixing winding mandrel.
Automatic metal net filtering layer wrapping machine the most according to claim 1 and 2, it is characterised in that: described panel is provided with control Cabinet processed, is provided with electric control gear in switch board, switch board be provided with for control be wound around reducing motor start and stop startup by Button and scram button, electric control gear connects described winding reducing motor, described magnetic inductor, start button and scram button.
4. use the wire netting filtering layer winding method of automatic metal net filtering layer wrapping machine described in claim 3, it is characterised in that Sequentially include the following steps: successively
First step is that operator walk around three horizontally disposed described nutted rods by the most S-shaped for wire netting filtering layer;
Second step is manually to raise to rotatably compress plate, is placed on the upper end of wire netting filtering layer and rotatably compresses plate and fixing winding Between mandrel, and make the upper-end part of driving of wire netting filtering layer between fixing winding wheel and movable winding wheel;Relieving rotatably compresses plate It is allowed under the pulling force of extension spring be pressed on the upper end of wire netting filtering layer on described fixing winding mandrel;
Third step is to start to be wound around reducing motor, and the output shaft being wound around reducing motor drives the fixing mandrel that is wound around to rotate, in rotation During Zhuaning, wire netting filtering layer is wound in layers fixing winding mandrel and movable axis puts;
The fixing mandrel that is wound around often rotates a circle, and described piece of magnetic material receives magnetic close to the most described magnetic inductor, electric control gear The signal of induction apparatus also counts;After the rotating cycle of fixing winding mandrel reaches predetermined value, electric control gear controls winding and subtracts Speed motor is out of service;
4th step is that operator cut off wire netting filtering layer along panel, pulls up described movable axle sleeve and movable winding vertically Wheel, then takes off the wire netting filtering layer wound;Finally, movable axle sleeve is enclosed within the fixing set being wound around mandrel by operator again Connect in portion;
Repeat above second step to the 4th step, it is achieved be persistently wound around wire netting filtering layer.
CN201610699902.8A 2016-08-23 2016-08-23 Automatic metal net filtering layer wrapping machine and metal mesh filtering layer winding method Active CN106081721B (en)

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Application Number Priority Date Filing Date Title
CN201610699902.8A CN106081721B (en) 2016-08-23 2016-08-23 Automatic metal net filtering layer wrapping machine and metal mesh filtering layer winding method

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Application Number Priority Date Filing Date Title
CN201610699902.8A CN106081721B (en) 2016-08-23 2016-08-23 Automatic metal net filtering layer wrapping machine and metal mesh filtering layer winding method

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CN106081721A true CN106081721A (en) 2016-11-09
CN106081721B CN106081721B (en) 2018-07-13

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1511532A (en) * 1976-06-10 1978-05-24 Wiggins Teape Ltd Length control system
CN203079369U (en) * 2013-01-31 2013-07-24 海宁永大电气新材料有限公司 Braid winding device
CN104773555A (en) * 2015-04-02 2015-07-15 苏州瑞日纺织科技有限公司 Cloth winding mechanism with meter countering device
CN204588245U (en) * 2015-04-02 2015-08-26 苏州瑞日纺织科技有限公司 A kind of cloth meter-measuring device
CN205932710U (en) * 2016-08-23 2017-02-08 平原滤清器有限公司 Automatic metal mesh filtering layer coiler

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1511532A (en) * 1976-06-10 1978-05-24 Wiggins Teape Ltd Length control system
CN203079369U (en) * 2013-01-31 2013-07-24 海宁永大电气新材料有限公司 Braid winding device
CN104773555A (en) * 2015-04-02 2015-07-15 苏州瑞日纺织科技有限公司 Cloth winding mechanism with meter countering device
CN204588245U (en) * 2015-04-02 2015-08-26 苏州瑞日纺织科技有限公司 A kind of cloth meter-measuring device
CN205932710U (en) * 2016-08-23 2017-02-08 平原滤清器有限公司 Automatic metal mesh filtering layer coiler

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