CN106081559A - Feeding machine material detecting system based on grating sensor - Google Patents
Feeding machine material detecting system based on grating sensor Download PDFInfo
- Publication number
- CN106081559A CN106081559A CN201610644447.1A CN201610644447A CN106081559A CN 106081559 A CN106081559 A CN 106081559A CN 201610644447 A CN201610644447 A CN 201610644447A CN 106081559 A CN106081559 A CN 106081559A
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- CN
- China
- Prior art keywords
- grating sensor
- feeding machine
- mounting bracket
- detecting system
- material detecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims abstract description 5
- 230000000875 corresponding effect Effects 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 8
- 244000061176 Nicotiana tabacum Species 0.000 abstract description 6
- 241000208125 Nicotiana Species 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 230000035945 sensitivity Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
Landscapes
- Controlling Sheets Or Webs (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The present invention provides a kind of feeding machine material detecting system based on grating sensor, including optimizing original scrap prodn. line tobacco feeder material detection mode, the type selecting of grating sensor and installation, it is characterized in that improving Primary processing shop surpasses back ZS1 feeding machine feed end photoswitch, it is to avoid cause the situation of fracture because Nicotiana tabacum L. blocks photoswitch.Grating sensor is arranged on adjustable mounting bracket, and the installation site of adjustable mounting bracket makes grating sensor be detected material in feeding machine by the watch window at feeding machine discharging bin.The detection error problem of normal light electric switch single-point detection, the simultaneously convenient detection position adjusting grating sensor of design adjustable mounting bracket can be reduced, the Stability and veracity of material detection in raising feeding machine after improvement.After improvement, effectively minimizing feeding machine storage bin endogenous cause of ill Nicotiana tabacum L. blocks photoswitch and causes the operation point fracture situation that surpasses back, reduces disorderly closedown number of times.
Description
Technical field
The present invention relates to a kind of feeding machine material detecting system based on grating sensor, belong to the inspection of tobacco cutting line material
Survey field.
Background technology
At present, Yuxi Cigarette Factory's throwing one workshop surpasses back feeding machine and frequently causes batch interior fracture, shows according to system record
Fracture 11 times in causing altogether during December in 2015 1 day to 20 days January in 2016 batch, wherein 5 tons of lines 8 times, 10 tons of lines 3 times,
Have a strong impact on continuous production.Showing according to failure logging, all 11 fracture reasons are identical, are thin slice and are attached on glass
Block high charge level photoswitch and cause fracture.
Three precautionary measures have been had taken up: strengthen monitoring maintenance, improvement blanking port adjusts air-flow, increases light since December
Electric switch blocks warning function.After three measures are implemented, although decrease fracture to a certain extent and occur, but effect is not
Very good, it is impossible to tackle the problem at its root.Tackling the problem at its root, way has two, and method one is to make at glass surface
With adhesive, it is to avoid Nicotiana tabacum L. adheres to, and can not find suitable practicable ways at present；Method two is to use optical grating photoelectric sensor
Replace currently single-point detection switch.
In sum, need to select a kind of novel grating sensor to replace original single-point detection photoswitch.
Summary of the invention
In order to reduce feeding machine fracture machine stop times, solve material and block the detection error problem of photocell.The present invention carries
For a kind of feeding machine material detecting system based on grating sensor, it utilizes novel grating sensor to replace the inspection of original single-point
Light-metering electric switch, grating sensor has multiple spot detection, stable performance, sensitivity advantages of higher, it is to avoid because Nicotiana tabacum L. blocks photoelectricity
Switch causes feeding machine to shut down the situation of fracture, the simultaneously convenient detecting position adjusting grating sensor of design adjustable mounting bracket
Put, the Stability and veracity of material detection in raising feeding machine.
The technical scheme is that
A kind of feeding machine material detecting system based on grating sensor, including grating sensor, adjustable mounting bracket；
Grating sensor is used to replace single-point detection photoswitch；
Grating sensor is arranged on adjustable mounting bracket, and the installation site of adjustable mounting bracket makes grating sensor pass through
Material in feeding machine is detected by the watch window at feeding machine discharging bin.
Further, the two ends of left and right adjustable mounting bracket fixed grating sensor respectively are used；Adjustable mounting bracket bag
Including first, second, first, all have mounting hole on second, bolt is fixed on grating through the mounting hole of first
In the end sides of sensor；Bolt is fixed on feeding machine or near feeding machine through the mounting hole of second.
Further, adjustable mounting bracket is L-type support.
Further, grating sensor uses SICK brand optical grating photoelectric sensor, and model is: ELGS1, detects simultaneously
Number of beams be 11, beam separation is 10mm, detection height up to 150mm, operating distance adjustable extent is 0～5m.
Further, grating sensor uses infrared light as detection light source.
Further, controller connects the receiving terminal of grating sensor, and transmitting terminal sends beam signal receiving end and receives,
After beam signal is blocked, the signal detected is delivered to controller with binary form by receiving terminal, and controller sends control
Signal controls feeding machine storage bin tail band and carries out corresponding actions.
Further, grating sensor is used to replace the single-point detection photoswitch surpassing back ZS1 feeding machine feed end.
Beneficial effects of the present invention has:
(1) utilizing novel grating sensor to replace original single-point detection photoswitch, grating sensor has many spot checks
Survey, stable performance, sensitivity advantages of higher, it is to avoid cause feeding machine to shut down the situation of fracture because Nicotiana tabacum L. blocks photoswitch, with
Time the convenient detection position adjusting grating sensor of design adjustable mounting bracket, improve material detection in feeding machine accuracy and
Stability.
(2), after grating sensor type selecting, the adjustable movable support of design attitude is needed, at fixed grating sensor
While the convenient detection position that adjusts, preferably meet and produce needs.
Accompanying drawing explanation
Fig. 1 is the structure chart of an embodiment of the feeding machine material detecting system based on grating sensor of the present invention；
Fig. 2 is the structure chart of the grating sensor in one embodiment of the present of invention；
Fig. 3 is the electric hookup of the grating sensor in one embodiment of the present of invention and controller；
Fig. 4 is the structure chart that the grating sensor in one embodiment of the present of invention is connected with adjustable mounting bracket；
Detailed description of the invention
In conjunction with drawings and the specific embodiments, the present invention is further described.
As shown in Figure 1: watch window at 1 feeding machine discharging bin；2 grating sensor installation sites；Such as Fig. 4 institute
Show: 3 grating sensors；4 adjustable mounting brackets；5 mounting holes；6 bolts.
Feeding machine material detecting system based on grating sensor includes grating sensor, adjustable mounting bracket；Use light
Gate sensor replaces single-point detection photoswitch；Grating sensor is arranged on adjustable mounting bracket, the peace of adjustable mounting bracket
Holding position makes grating sensor be detected material in feeding machine by the watch window at feeding machine discharging bin.
In a preferred embodiment, the two ends of left and right adjustable mounting bracket fixed grating sensor respectively are used；Can
Adjusting mounting bracket to include first, second, first, all have mounting hole on second, bolt is through the kidney-shaped of first
Hole is fixed in the end sides of grating sensor；Bolt is fixed on feeding machine through the mounting hole of second or feeding machine is attached
Closely.
In a preferred embodiment, adjustable mounting bracket is L-type support.
In a preferred embodiment, grating sensor uses SICK brand optical grating photoelectric sensor, and model is:
ELGS1, the number of beams simultaneously detected is 11, and beam separation is 10mm, detection height up to 150mm, operating distance is adjustable model
Enclose is 0～5m.
In a preferred embodiment, grating sensor uses infrared light as detection light source.
In a preferred embodiment, controller connects the receiving terminal of grating sensor, and transmitting terminal sends beam signal
Receiving end receives, and after beam signal is blocked, the signal detected is delivered to controller with binary form by receiving terminal,
Controller sends control signal control feeding machine storage bin tail band and carries out corresponding actions.
Further, grating sensor is used to replace the single-point detection photoswitch surpassing back ZS1 feeding machine feed end.
Utilize novel grating sensor replace original single-point detection photoswitch, grating sensor have multiple spot detection,
Stable performance, sensitivity advantages of higher, it is to avoid cause feeding machine to shut down the situation of fracture because Nicotiana tabacum L. blocks photoswitch, set simultaneously
Counting the convenient detection position adjusting grating sensor of adjustable mounting bracket, in raising feeding machine, the accuracy of material detection is with stable
Property.
Grating sensor is divided into transmitting terminal and receiving terminal two part, and transmitting terminal sends beam signal receiving end and receives, when
After beam signal is blocked, the signal detected is delivered to controller with binary form by receiving terminal, and controller sends control letter
Number controlling feeding machine storage bin tail band carries out corresponding actions, and whole control process forms a closed-loop control system.
Finally should be noted that: above example is only in order to illustrate that the technical scheme of this case is not intended to limit；Although
Being described in detail this case with reference to preferred embodiment, those of ordinary skill in the field are it is understood that the most permissible
The detailed description of the invention of this case is modified or portion of techniques feature is carried out equivalent；Without deviating from this case technical side
The spirit of case, it all should be contained in the middle of the technical scheme scope that this case is claimed.
Claims (7)
1. a feeding machine material detecting system based on grating sensor, it is characterised in that
Including grating sensor, adjustable mounting bracket；
Grating sensor is used to replace single-point detection photoswitch；
Grating sensor is arranged on adjustable mounting bracket, and the installation site of adjustable mounting bracket makes grating sensor pass through feeding
Material in feeding machine is detected by the watch window at machine discharging bin.
A kind of feeding machine material detecting system based on grating sensor the most according to claim 1, it is characterised in that adopt
Two ends with left and right adjustable mounting bracket fixed grating sensor respectively；Adjustable mounting bracket includes first, second, the
Simultaneously, all having mounting hole on second, bolt is fixed in the end sides of grating sensor through the mounting hole of first；
Bolt is fixed on feeding machine or near feeding machine through the mounting hole of second.
A kind of feeding machine material detecting system based on grating sensor the most according to claim 2, it is characterised in that can
Tune mounting bracket is L-type support.
4. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature
Being, grating sensor uses SICK brand optical grating photoelectric sensor, and model is: ELGS1, and the number of beams simultaneously detected is
11, beam separation is 10mm, and detection height is up to 150mm, and operating distance adjustable extent is 0～5m.
5. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature
Being, grating sensor uses infrared light as detection light source.
6. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature
Being, controller connects the receiving terminal of grating sensor, and transmitting terminal sends beam signal receiving end and receives, when beam signal quilt
Blocking rear receiving terminal and with binary form, the signal detected is delivered to controller, controller sends control signal and controls feeding
Machine storage bin tail band carries out corresponding actions.
7. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature
It is, uses grating sensor to replace the single-point detection photoswitch surpassing back ZS1 feeding machine feed end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610644447.1A CN106081559A (en) | 2016-08-09 | 2016-08-09 | Feeding machine material detecting system based on grating sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610644447.1A CN106081559A (en) | 2016-08-09 | 2016-08-09 | Feeding machine material detecting system based on grating sensor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106081559A true CN106081559A (en) | 2016-11-09 |
Family
ID=57455278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610644447.1A Pending CN106081559A (en) | 2016-08-09 | 2016-08-09 | Feeding machine material detecting system based on grating sensor |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106980142A (en) * | 2017-05-16 | 2017-07-25 | 上海共和真空技术有限公司 | A kind of device for being used to detect freeze-drying machine partition board material |
| CN107585170A (en) * | 2017-09-20 | 2018-01-16 | 中铁第四勘察设计院集团有限公司 | Based on photoelectricity to the automatic unloading coal system of hopper wagon and method of penetrating sensing technology |
| CN108996169A (en) * | 2018-08-21 | 2018-12-14 | 廷柏(上海)智能科技有限公司 | A kind of material feeding device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007112608A (en) * | 2005-10-24 | 2007-05-10 | Kurimoto Ltd | Carrying article supply quantity control method |
| CN201163614Y (en) * | 2008-01-30 | 2008-12-10 | 四川柏狮光电技术有限公司 | Paster machine vision sensor controlling mechanism |
| CN201732792U (en) * | 2010-07-13 | 2011-02-02 | 江西中烟工业有限责任公司南昌卷烟厂 | Regulation device for photoelectric tube |
| CN202209503U (en) * | 2011-08-16 | 2012-05-02 | 湖南中烟工业有限责任公司 | Adjustable photoelectric tube protecting support |
| CN202542413U (en) * | 2012-03-14 | 2012-11-21 | 福建中烟工业有限责任公司 | Discharge constant flow improvement device for feeder |
| CN204369000U (en) * | 2014-12-23 | 2015-06-03 | 陕西中烟工业有限责任公司延安卷烟厂 | A kind of warehouse style feeding machine with anti-fracture control setup |
| CN205873188U (en) * | 2016-08-09 | 2017-01-11 | 红塔烟草(集团)有限责任公司 | Feeding machine material detecting system based on grating sensor |
-
2016
- 2016-08-09 CN CN201610644447.1A patent/CN106081559A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007112608A (en) * | 2005-10-24 | 2007-05-10 | Kurimoto Ltd | Carrying article supply quantity control method |
| CN201163614Y (en) * | 2008-01-30 | 2008-12-10 | 四川柏狮光电技术有限公司 | Paster machine vision sensor controlling mechanism |
| CN201732792U (en) * | 2010-07-13 | 2011-02-02 | 江西中烟工业有限责任公司南昌卷烟厂 | Regulation device for photoelectric tube |
| CN202209503U (en) * | 2011-08-16 | 2012-05-02 | 湖南中烟工业有限责任公司 | Adjustable photoelectric tube protecting support |
| CN202542413U (en) * | 2012-03-14 | 2012-11-21 | 福建中烟工业有限责任公司 | Discharge constant flow improvement device for feeder |
| CN204369000U (en) * | 2014-12-23 | 2015-06-03 | 陕西中烟工业有限责任公司延安卷烟厂 | A kind of warehouse style feeding machine with anti-fracture control setup |
| CN205873188U (en) * | 2016-08-09 | 2017-01-11 | 红塔烟草(集团)有限责任公司 | Feeding machine material detecting system based on grating sensor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106980142A (en) * | 2017-05-16 | 2017-07-25 | 上海共和真空技术有限公司 | A kind of device for being used to detect freeze-drying machine partition board material |
| CN107585170A (en) * | 2017-09-20 | 2018-01-16 | 中铁第四勘察设计院集团有限公司 | Based on photoelectricity to the automatic unloading coal system of hopper wagon and method of penetrating sensing technology |
| CN108996169A (en) * | 2018-08-21 | 2018-12-14 | 廷柏(上海)智能科技有限公司 | A kind of material feeding device |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161109 |