CN106081559A - Feeding machine material detecting system based on grating sensor - Google Patents

Feeding machine material detecting system based on grating sensor Download PDF

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Publication number
CN106081559A
CN106081559A CN201610644447.1A CN201610644447A CN106081559A CN 106081559 A CN106081559 A CN 106081559A CN 201610644447 A CN201610644447 A CN 201610644447A CN 106081559 A CN106081559 A CN 106081559A
Authority
CN
China
Prior art keywords
grating sensor
feeding machine
mounting bracket
detecting system
material detecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610644447.1A
Other languages
Chinese (zh)
Inventor
魏永红
孙绍波
李春华
尹招然
徐仁辉
杨燕平
李建松
王永俊
李斌
杨雄海
叶正国
海相斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hongta Tobacco Group Co Ltd
Original Assignee
Hongta Tobacco Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hongta Tobacco Group Co Ltd filed Critical Hongta Tobacco Group Co Ltd
Priority to CN201610644447.1A priority Critical patent/CN106081559A/en
Publication of CN106081559A publication Critical patent/CN106081559A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical

Landscapes

  • Controlling Sheets Or Webs (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

The present invention provides a kind of feeding machine material detecting system based on grating sensor, including optimizing original scrap prodn. line tobacco feeder material detection mode, the type selecting of grating sensor and installation, it is characterized in that improving Primary processing shop surpasses back ZS1 feeding machine feed end photoswitch, it is to avoid cause the situation of fracture because Nicotiana tabacum L. blocks photoswitch.Grating sensor is arranged on adjustable mounting bracket, and the installation site of adjustable mounting bracket makes grating sensor be detected material in feeding machine by the watch window at feeding machine discharging bin.The detection error problem of normal light electric switch single-point detection, the simultaneously convenient detection position adjusting grating sensor of design adjustable mounting bracket can be reduced, the Stability and veracity of material detection in raising feeding machine after improvement.After improvement, effectively minimizing feeding machine storage bin endogenous cause of ill Nicotiana tabacum L. blocks photoswitch and causes the operation point fracture situation that surpasses back, reduces disorderly closedown number of times.

Description

Feeding machine material detecting system based on grating sensor
Technical field
The present invention relates to a kind of feeding machine material detecting system based on grating sensor, belong to the inspection of tobacco cutting line material Survey field.
Background technology
At present, Yuxi Cigarette Factory's throwing one workshop surpasses back feeding machine and frequently causes batch interior fracture, shows according to system record Fracture 11 times in causing altogether during December in 2015 1 day to 20 days January in 2016 batch, wherein 5 tons of lines 8 times, 10 tons of lines 3 times, Have a strong impact on continuous production.Showing according to failure logging, all 11 fracture reasons are identical, are thin slice and are attached on glass Block high charge level photoswitch and cause fracture.
Three precautionary measures have been had taken up: strengthen monitoring maintenance, improvement blanking port adjusts air-flow, increases light since December Electric switch blocks warning function.After three measures are implemented, although decrease fracture to a certain extent and occur, but effect is not Very good, it is impossible to tackle the problem at its root.Tackling the problem at its root, way has two, and method one is to make at glass surface With adhesive, it is to avoid Nicotiana tabacum L. adheres to, and can not find suitable practicable ways at present;Method two is to use optical grating photoelectric sensor Replace currently single-point detection switch.
In sum, need to select a kind of novel grating sensor to replace original single-point detection photoswitch.
Summary of the invention
In order to reduce feeding machine fracture machine stop times, solve material and block the detection error problem of photocell.The present invention carries For a kind of feeding machine material detecting system based on grating sensor, it utilizes novel grating sensor to replace the inspection of original single-point Light-metering electric switch, grating sensor has multiple spot detection, stable performance, sensitivity advantages of higher, it is to avoid because Nicotiana tabacum L. blocks photoelectricity Switch causes feeding machine to shut down the situation of fracture, the simultaneously convenient detecting position adjusting grating sensor of design adjustable mounting bracket Put, the Stability and veracity of material detection in raising feeding machine.
The technical scheme is that
A kind of feeding machine material detecting system based on grating sensor, including grating sensor, adjustable mounting bracket;
Grating sensor is used to replace single-point detection photoswitch;
Grating sensor is arranged on adjustable mounting bracket, and the installation site of adjustable mounting bracket makes grating sensor pass through Material in feeding machine is detected by the watch window at feeding machine discharging bin.
Further, the two ends of left and right adjustable mounting bracket fixed grating sensor respectively are used;Adjustable mounting bracket bag Including first, second, first, all have mounting hole on second, bolt is fixed on grating through the mounting hole of first In the end sides of sensor;Bolt is fixed on feeding machine or near feeding machine through the mounting hole of second.
Further, adjustable mounting bracket is L-type support.
Further, grating sensor uses SICK brand optical grating photoelectric sensor, and model is: ELGS1, detects simultaneously Number of beams be 11, beam separation is 10mm, detection height up to 150mm, operating distance adjustable extent is 0~5m.
Further, grating sensor uses infrared light as detection light source.
Further, controller connects the receiving terminal of grating sensor, and transmitting terminal sends beam signal receiving end and receives, After beam signal is blocked, the signal detected is delivered to controller with binary form by receiving terminal, and controller sends control Signal controls feeding machine storage bin tail band and carries out corresponding actions.
Further, grating sensor is used to replace the single-point detection photoswitch surpassing back ZS1 feeding machine feed end.
Beneficial effects of the present invention has:
(1) utilizing novel grating sensor to replace original single-point detection photoswitch, grating sensor has many spot checks Survey, stable performance, sensitivity advantages of higher, it is to avoid cause feeding machine to shut down the situation of fracture because Nicotiana tabacum L. blocks photoswitch, with Time the convenient detection position adjusting grating sensor of design adjustable mounting bracket, improve material detection in feeding machine accuracy and Stability.
(2), after grating sensor type selecting, the adjustable movable support of design attitude is needed, at fixed grating sensor While the convenient detection position that adjusts, preferably meet and produce needs.
Accompanying drawing explanation
Fig. 1 is the structure chart of an embodiment of the feeding machine material detecting system based on grating sensor of the present invention;
Fig. 2 is the structure chart of the grating sensor in one embodiment of the present of invention;
Fig. 3 is the electric hookup of the grating sensor in one embodiment of the present of invention and controller;
Fig. 4 is the structure chart that the grating sensor in one embodiment of the present of invention is connected with adjustable mounting bracket;
Detailed description of the invention
In conjunction with drawings and the specific embodiments, the present invention is further described.
As shown in Figure 1: watch window at 1 feeding machine discharging bin;2 grating sensor installation sites;Such as Fig. 4 institute Show: 3 grating sensors;4 adjustable mounting brackets;5 mounting holes;6 bolts.
Feeding machine material detecting system based on grating sensor includes grating sensor, adjustable mounting bracket;Use light Gate sensor replaces single-point detection photoswitch;Grating sensor is arranged on adjustable mounting bracket, the peace of adjustable mounting bracket Holding position makes grating sensor be detected material in feeding machine by the watch window at feeding machine discharging bin.
In a preferred embodiment, the two ends of left and right adjustable mounting bracket fixed grating sensor respectively are used;Can Adjusting mounting bracket to include first, second, first, all have mounting hole on second, bolt is through the kidney-shaped of first Hole is fixed in the end sides of grating sensor;Bolt is fixed on feeding machine through the mounting hole of second or feeding machine is attached Closely.
In a preferred embodiment, adjustable mounting bracket is L-type support.
In a preferred embodiment, grating sensor uses SICK brand optical grating photoelectric sensor, and model is: ELGS1, the number of beams simultaneously detected is 11, and beam separation is 10mm, detection height up to 150mm, operating distance is adjustable model Enclose is 0~5m.
In a preferred embodiment, grating sensor uses infrared light as detection light source.
In a preferred embodiment, controller connects the receiving terminal of grating sensor, and transmitting terminal sends beam signal Receiving end receives, and after beam signal is blocked, the signal detected is delivered to controller with binary form by receiving terminal, Controller sends control signal control feeding machine storage bin tail band and carries out corresponding actions.
Further, grating sensor is used to replace the single-point detection photoswitch surpassing back ZS1 feeding machine feed end.
Utilize novel grating sensor replace original single-point detection photoswitch, grating sensor have multiple spot detection, Stable performance, sensitivity advantages of higher, it is to avoid cause feeding machine to shut down the situation of fracture because Nicotiana tabacum L. blocks photoswitch, set simultaneously Counting the convenient detection position adjusting grating sensor of adjustable mounting bracket, in raising feeding machine, the accuracy of material detection is with stable Property.
Grating sensor is divided into transmitting terminal and receiving terminal two part, and transmitting terminal sends beam signal receiving end and receives, when After beam signal is blocked, the signal detected is delivered to controller with binary form by receiving terminal, and controller sends control letter Number controlling feeding machine storage bin tail band carries out corresponding actions, and whole control process forms a closed-loop control system.
Finally should be noted that: above example is only in order to illustrate that the technical scheme of this case is not intended to limit;Although Being described in detail this case with reference to preferred embodiment, those of ordinary skill in the field are it is understood that the most permissible The detailed description of the invention of this case is modified or portion of techniques feature is carried out equivalent;Without deviating from this case technical side The spirit of case, it all should be contained in the middle of the technical scheme scope that this case is claimed.

Claims (7)

1. a feeding machine material detecting system based on grating sensor, it is characterised in that
Including grating sensor, adjustable mounting bracket;
Grating sensor is used to replace single-point detection photoswitch;
Grating sensor is arranged on adjustable mounting bracket, and the installation site of adjustable mounting bracket makes grating sensor pass through feeding Material in feeding machine is detected by the watch window at machine discharging bin.
A kind of feeding machine material detecting system based on grating sensor the most according to claim 1, it is characterised in that adopt Two ends with left and right adjustable mounting bracket fixed grating sensor respectively;Adjustable mounting bracket includes first, second, the Simultaneously, all having mounting hole on second, bolt is fixed in the end sides of grating sensor through the mounting hole of first; Bolt is fixed on feeding machine or near feeding machine through the mounting hole of second.
A kind of feeding machine material detecting system based on grating sensor the most according to claim 2, it is characterised in that can Tune mounting bracket is L-type support.
4. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature Being, grating sensor uses SICK brand optical grating photoelectric sensor, and model is: ELGS1, and the number of beams simultaneously detected is 11, beam separation is 10mm, and detection height is up to 150mm, and operating distance adjustable extent is 0~5m.
5. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature Being, grating sensor uses infrared light as detection light source.
6. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature Being, controller connects the receiving terminal of grating sensor, and transmitting terminal sends beam signal receiving end and receives, when beam signal quilt Blocking rear receiving terminal and with binary form, the signal detected is delivered to controller, controller sends control signal and controls feeding Machine storage bin tail band carries out corresponding actions.
7. according to arbitrary described a kind of based on grating sensor the feeding machine material detecting system of claims 1 to 3, its feature It is, uses grating sensor to replace the single-point detection photoswitch surpassing back ZS1 feeding machine feed end.
CN201610644447.1A 2016-08-09 2016-08-09 Feeding machine material detecting system based on grating sensor Pending CN106081559A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610644447.1A CN106081559A (en) 2016-08-09 2016-08-09 Feeding machine material detecting system based on grating sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610644447.1A CN106081559A (en) 2016-08-09 2016-08-09 Feeding machine material detecting system based on grating sensor

Publications (1)

Publication Number Publication Date
CN106081559A true CN106081559A (en) 2016-11-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106980142A (en) * 2017-05-16 2017-07-25 上海共和真空技术有限公司 A kind of device for being used to detect freeze-drying machine partition board material
CN107585170A (en) * 2017-09-20 2018-01-16 中铁第四勘察设计院集团有限公司 Based on photoelectricity to the automatic unloading coal system of hopper wagon and method of penetrating sensing technology
CN108996169A (en) * 2018-08-21 2018-12-14 廷柏(上海)智能科技有限公司 A kind of material feeding device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007112608A (en) * 2005-10-24 2007-05-10 Kurimoto Ltd Carrying article supply quantity control method
CN201163614Y (en) * 2008-01-30 2008-12-10 四川柏狮光电技术有限公司 Paster machine vision sensor controlling mechanism
CN201732792U (en) * 2010-07-13 2011-02-02 江西中烟工业有限责任公司南昌卷烟厂 Regulation device for photoelectric tube
CN202209503U (en) * 2011-08-16 2012-05-02 湖南中烟工业有限责任公司 Adjustable photoelectric tube protecting support
CN202542413U (en) * 2012-03-14 2012-11-21 福建中烟工业有限责任公司 Discharge constant flow improvement device for feeder
CN204369000U (en) * 2014-12-23 2015-06-03 陕西中烟工业有限责任公司延安卷烟厂 A kind of warehouse style feeding machine with anti-fracture control setup
CN205873188U (en) * 2016-08-09 2017-01-11 红塔烟草(集团)有限责任公司 Feeding machine material detecting system based on grating sensor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007112608A (en) * 2005-10-24 2007-05-10 Kurimoto Ltd Carrying article supply quantity control method
CN201163614Y (en) * 2008-01-30 2008-12-10 四川柏狮光电技术有限公司 Paster machine vision sensor controlling mechanism
CN201732792U (en) * 2010-07-13 2011-02-02 江西中烟工业有限责任公司南昌卷烟厂 Regulation device for photoelectric tube
CN202209503U (en) * 2011-08-16 2012-05-02 湖南中烟工业有限责任公司 Adjustable photoelectric tube protecting support
CN202542413U (en) * 2012-03-14 2012-11-21 福建中烟工业有限责任公司 Discharge constant flow improvement device for feeder
CN204369000U (en) * 2014-12-23 2015-06-03 陕西中烟工业有限责任公司延安卷烟厂 A kind of warehouse style feeding machine with anti-fracture control setup
CN205873188U (en) * 2016-08-09 2017-01-11 红塔烟草(集团)有限责任公司 Feeding machine material detecting system based on grating sensor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106980142A (en) * 2017-05-16 2017-07-25 上海共和真空技术有限公司 A kind of device for being used to detect freeze-drying machine partition board material
CN107585170A (en) * 2017-09-20 2018-01-16 中铁第四勘察设计院集团有限公司 Based on photoelectricity to the automatic unloading coal system of hopper wagon and method of penetrating sensing technology
CN108996169A (en) * 2018-08-21 2018-12-14 廷柏(上海)智能科技有限公司 A kind of material feeding device

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Application publication date: 20161109