CN106079242B - A kind of controllable production system of generator shock pad - Google Patents
A kind of controllable production system of generator shock pad Download PDFInfo
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- CN106079242B CN106079242B CN201610717876.7A CN201610717876A CN106079242B CN 106079242 B CN106079242 B CN 106079242B CN 201610717876 A CN201610717876 A CN 201610717876A CN 106079242 B CN106079242 B CN 106079242B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
- B29C2045/1454—Joining articles or parts of a single article injecting between inserts not being in contact with each other
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of controllable production system of generator shock pad, generator shock pad includes the first beam iron plate and the second beam iron plate and the special gelatin being connected between the first beam iron plate and the second beam iron plate, production system includes supporting mechanism, mould support plate, die ontology, die cover plate, injection (mo(u)lding) machine, elevating mechanism and switching mechanism, mould support plate, the mold mechanism that die ontology and die cover plate are formed is arranged on supporting mechanism, supporting mechanism and mold mechanism can be pushed out in the mold cavity of injection (mo(u)lding) machine come with retract, elevating mechanism can be separated and supported from die ontology to the die cover plate for being pushed out coming out of mold cavity, and upset is realized in the presence of switching mechanism.The generator shock pad that production system of the present invention makes, the connection between the first beam iron plate and the second beam iron plate is very firm, and the acid resistance and oil resistant corrosivity of special gelatin are very strong, and its performance meets the damping requirement of generator.
Description
Technical field
The present invention relates to generator cushion technique field, and in particular to a kind of controllable production system of generator shock pad.
Background technology
With the rapid development of modern industry, the power of generator is increasing, and vibrations and the harm of noise are also increasingly
Prominent, now widely used method is to utilize elastomeric material and framework material (such as metal, fiber, engineering plastics) compound system
Into damper, or special rubber viscoplasticity high damping material come eliminate the vibratory impulse of vibration source and absorb noise.Generate electricity
Machine produces amount of heat due to long-term work, it is desirable to which the beam rubber electrodes of generator have high intensity, high elongation rate, height resistance to
Mill property, high temperature resistant, avoid that heat ageing occurs, but the performance of yielding rubber can not still meet the needs of generator at present, cause to send out
The damping performance of motor shock absorption pad does not reach expected damping requirement.It would therefore be highly desirable to a kind of new generator shock pad occurs.
The content of the invention
Can not still meet the needs of generator for the performance of yielding rubber existing for prior art, cause generator damping
The damping performance of pad does not reach the technical problem of expected damping requirement, and the present inventor has found by research, there is provided one
The new controllable production system of generator shock pad of kind, the generator shock pad damping performance made using the production system are good
It is good, it disclosure satisfy that the actual damping requirement of generator.
In order to solve the above-mentioned technical problem, present invention employs following technical scheme:
A kind of controllable production system of generator shock pad, the generator shock pad include the first beam iron plate and second
Beam iron plate, and the special gelatin being connected between the first beam iron plate and the second beam iron plate, the production system
Including supporting mechanism, mould support plate, die ontology, die cover plate, injection (mo(u)lding) machine, elevating mechanism and switching mechanism;Wherein,
The supporting mechanism includes supporting platen and support blend stop, and the support blend stop is fixedly connected on a left side for supporting platen
Right both sides, the downside latter end of the support blend stop are provided with multiple brace grooves;
The mould support plate has the upper and lower surface of relative configuration, and the lower surface is fixedly connected on supporting platen
On, the upper surface is integrally formed with trapezoidal protrusion platform;
The die ontology includes multiple forming mold units, the first mould block and the second mould block, and described first
Mould block and the second mould block are respectively fixedly connected with the front and rear sides of mould support plate, and the multiple forming mold unit is simultaneously
Row are removably mounted between the first mould block and the second mould block, and the multiple forming mold unit, first
The bottom of mould block and the second mould block is fitted close with the trapezoidal protrusion platform of mould support plate upper surface, each described
Forming mold unit is the strip trapezoidal protrusion structure that is matched with the mould support plate upper surface, the strip trapezoidal protrusion structure
Left and right ends be respectively fixedly connected with easy-to-mount handle, the handle can be positioned over the support of latter end on the downside of support blend stop
In groove, the first depression that the first beam iron plate is fixedly mounted is provided with the upper surface of the forming mold unit, described
The lower surface of forming mold unit is provided with the second depression that the second beam iron plate is fixedly mounted, first depression and second recessed
Fall into be combined by two adjacent forming mold units and form, first depression corresponds to mould knot with the part of the second concave bottom
Structure, which is emptied, makes first depression be connected with the second depression, and the upper surface of the adjacent forming mold unit is provided with two first
Depression, the lower surface of the adjacent forming mold unit are provided with two second depressions, and described two first are recessed and two second
Depression is respectively symmetricly set in the left and right sides of trapezoidal protrusion structure, and part depression is another in trapezoidal plane
Portion concave is located on trapezoidal slope, and the upper surface of the forming mold unit is additionally provided with plup inlet, and the plup inlet is located at
The adjoiner of two neighboring forming mold unit is simultaneously arranged between symmetrical two first depressions, and with the first of the left and right sides
The corresponding mould structure insertion that depression and the second concave bottom are emptied;
The die cover plate has outer surface and the inner surface of relative configuration, and the inner surface is and die ontology upper surface
Close-fitting trapezoidal protrusion structure, the inner surface of the trapezoidal protrusion structure are provided with escape groove, positioning hole and insertion mould
The injecting glue through hole of cover plate surfaces externally and internally, the injecting glue through hole and the plup inlet of forming mold unit upper surface align setting, described
Escape groove is suitable to accommodate the protrusion structure for being fixedly installed in the first beam iron plate in the first depression, and the positioning hole is suitable to solid
Surely the device for connecting the first mould block and the second mould block carries out cooperation positioning, is gone back in the left and right sidewall of the die cover plate
Two support columns being supported to die cover plate are respectively equipped with, the corresponding die cover plate between two support columns of left and right sidewall
Surfaces externally and internally edge further respectively has a U-shaped depression;
The injection (mo(u)lding) machine is provided with mold cavity, push-pull mechanism and PLC, and the mold cavity is suitable to house branch
Support mechanism and the mold mechanism being made up of mould support plate, die ontology and die cover plate is fixed thereon, the push-pull mechanism is suitable to
The supporting mechanism for being fixed with mold mechanism being contained in mold cavity is pushed and retracted, when the mold mechanism is drawn
When being back in mold cavity, injection nozzle on the injection (mo(u)lding) machine is by with the injecting glue through hole face on die cover plate and being molded
Shaping, the second beam for allowing the first beam iron plate of the first recess fixed installation and the second recess to be fixedly mounted
Iron plate is molded by special gelatin and connected, and the injection molding rear mold mechanism is pushed out mold cavity;
The elevating mechanism includes pedestal, support, support flat board, support block, cylinder and support sliding bar, the support and consolidated
Dingan County is loaded on the left and right two that on pedestal, the support flat board is fixedly connected on support and is symmetrically arranged in after mold mechanism push
Side, the surface of the support flat board, which is provided with, places groove, and the support block is movably set in the placement groove, the cylinder
It is fixedly installed on pedestal, the piston rod in one end and cylinder of the support sliding bar is threadably secured connection, the branch
The other end of support sliding bar is screwed with support block and is connected after sliding through support flat board, and the inner surface of the support block is set
There are two support grooves, and described two support grooves are suitable for mold mechanism when being pushed out mold cavity, with the die cover
Two support columns in the side wall of plate side, which coordinate to form, to be supported;
The switching mechanism includes rotary cylinder, connecting rod, electromagnetism-gas-driving valve and gripper cylinder, and the rotary cylinder is fixed
It is installed on the support flat board, the piston rod in one end and rotary cylinder of the connecting rod is threadably secured connection, institute
State and electromagnetism-gas-driving valve and gripper cylinder are fixedly connected with the other end of connecting rod, the electromagnetism-gas-driving valve and gripper cylinder are electric
Connection, electromagnetism-gas-driving valve control gripper cylinder realize clamping die cover plate, the clamping jaw of the gripper cylinder can with die cover plate
The U-shaped depression clamping that outer surface edge is set coordinates, and cylinder in the elevating mechanism and the rotary cylinder of switching mechanism and
Electromagnetism-gas-driving valve also electrically connects with PLC.
Compared with prior art, the controllable production system of generator shock pad provided by the invention, including supporting mechanism, mould
Supporting plate, die ontology, die cover plate, injection (mo(u)lding) machine, elevating mechanism and switching mechanism, supporting mechanism are propped up mold mechanism
Support is fixed, and injection (mo(u)lding) machine carries out injection molding generator shock pad to the mold mechanism being returned in Die, specifically
The die ontology of mold mechanism is provided with multiple forming mold units, and forming mold unit is strip trapezoidal protrusion structure, into
The upper surface of type die unit is provided with the first depression that the first beam iron plate is fixedly mounted, in the lower surface of forming mold unit
Provided with the second depression that the second beam iron plate is fixedly mounted, the first depression and the second depression are by two adjacent mould lists
Member combination is formed, and the first depression, which corresponds to mould structure with the part of the second concave bottom and emptied, makes the first depression and second be recessed
Connection, plup inlet is additionally provided with the upper surface of forming mold unit, plup inlet is located at the adjoining of two neighboring forming mold unit
Place is simultaneously arranged between symmetrical two first depressions, and pair emptied with the first depression of the left and right sides and the second concave bottom
Answer mould structure to penetrate, thus in injection molding process, can be emptied into the extraordinary sizing material in plup inlet from the left and right sides
Enter simultaneously in mould structure, at the same the left and right sides first is recessed and the second depression on the first and second dampings for being fixedly mounted
Parallels plate carries out injection connection, and is attached using special gelatin, thus the connection between the first and second beam iron plates is non-
Often firmly, and the acid resistance of rubber and oil resistant corrosivity are very strong, thus its performance meets the needs of generator and damping performance
Reach expected damping requirement;Elevating mechanism can allow die cover plate to separate and propped up from die ontology after moulding simultaneously
Hold, and 90 degree or so of upset is realized in the presence of switching mechanism, to facilitate operating personnel into the die cover plate after upset
Demoulding water is rinsed in surface spray.
Further, the special gelatin is ACM or ethylene propylene diene rubber.
Further, the injection molding of the injection (mo(u)lding) machine specifically includes sizing material melting, injection, pressurize and cooling and shaping,
The condition of sizing material melting is temperature 122-138 degree, second time 500-650,80-90 kilograms of pressure, the condition of the injection
For temperature 150-170 degree, second time 850-900,126-142 kilograms of pressure, the condition of the pressurize is temperature 143-166 degree,
Second time 450-550,138-159 kilograms of pressure, the conditions of the cooling and shaping is temperature 82-98 degree, second time 900-980,
98-112 kilograms of pressure.
Further, the upper surface of the mould support plate is put down integrally formed with the first trapezoidal protrusion platform and the second trapezoidal protrusion
The junction of platform, the first trapezoidal protrusion platform and the second trapezoidal protrusion platform is the planar trenches seamlessly transitted, the mould
The inner surface and forming mold unit of tool cover plate also form corresponding with the first trapezoidal protrusion platform and the second trapezoidal protrusion platform
Two trapezoidal protrusion platforms.
Further, the both ends of the first mould block are bolted on the front side of mould support plate, and described first
The middle part of mould block is provided with the bearing pin being fixedly connected with mould support plate;The both ends of the second mould block are fixed by bearing pin
In the rear side of mould support plate, and the middle part of the second mould block is provided with the bolt being fixedly connected with mould support plate.
Further, first recess on trapezoidal slope is provided with the first fixing hole, first Damping cushion
Piece is provided with the first prominent button matched somebody with somebody with the first fixing hole card, and second recess on trapezoidal slope is provided with second and fixed
Hole, the second beam iron plate are provided with the second prominent button matched somebody with somebody with the second fixing hole card.
Further, the push-pull mechanism in the injection (mo(u)lding) machine is the push-and-pull cylinder being fixedly connected with the supporting mechanism, described
Push-and-pull cylinder electrically connects with PLC.
Brief description of the drawings
Fig. 1 is the structural representation of generator shock pad provided by the invention.
Fig. 2 is the structural representation of the controllable production system of generator shock pad provided by the invention.
Fig. 3 is the structural representation of supporting mechanism in Fig. 2, mould support plate and die ontology.
Fig. 4 is the structural representation of the die cover plate in Fig. 2.
In figure, 1, generator shock pad;11st, the first beam iron plate;111st, the first prominent button;12nd, the second beam iron plate;
121st, the second prominent button;13rd, special gelatin;2nd, supporting mechanism;21st, supporting platen;22nd, blend stop is supported;23rd, brace groove;3rd, mould
Supporting plate;31st, upper surface;32nd, lower surface;33rd, trapezoidal protrusion platform;4th, die ontology;41st, forming mold unit;411st, it is trapezoidal
Raised structures;412;Handle;413rd, the first depression;414th, plup inlet;415th, the first fixing hole;42nd, the first mould block;43、
Second mould block;5th, die cover plate;51st, escape groove;52nd, positioning hole;53rd, injecting glue through hole;54th, support column;55th, U-shaped is recessed;
6th, injection (mo(u)lding) machine;61st, mold cavity;7th, elevating mechanism;71st, pedestal;72nd, support;73rd, flat board is supported;74th, support block;
741st, groove is supported;75th, cylinder;76th, sliding bar is supported;8th, switching mechanism;81st, rotary cylinder;82nd, connecting rod;83rd, electromagnetism gas
Dynamic valve;84th, gripper cylinder.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
In the description of the invention, it is to be understood that term " longitudinal direction ", " radial direction ", " length ", " width ", " thickness ",
The orientation of instruction such as " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " or
Position relationship is based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplifies description, without
It is instruction or implies that signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore not
It is understood that as limitation of the present invention.In the description of the invention, unless otherwise indicated, " multiple " are meant that two or two
More than.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;Can
To be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this
Concrete meaning in invention.
It refer to shown in Fig. 1-4, the present invention provides a kind of controllable production system of generator shock pad, the generator damping
Pad 1 includes the first beam iron plate 11 and the second beam iron plate 12, and is connected to the first beam iron plate 11 and second and subtracts
The special gelatin 13 between parallels plate 12 is shaken, the production system includes supporting mechanism 2, mould support plate 3, die ontology 4, die cover
Plate 5, injection (mo(u)lding) machine 6, elevating mechanism 7 and switching mechanism 8;Wherein,
The supporting mechanism 2 includes supporting platen 21 and support blend stop 22, and the support blend stop 22 is fixedly connected on support
The left and right sides of platen 21, the downside latter end of the support blend stop 22 are provided with multiple brace grooves 23;
The mould support plate 3 has the upper surface 31 and lower surface 32 of relative configuration, and the lower surface 32 is fixedly connected on
In supporting platen 21, the upper surface 31 is integrally formed with trapezoidal protrusion platform 33;
The die ontology 4 includes multiple forming mold units 41, the first mould block 42 and the second mould block 43, institute
State the first mould block 42 and the second mould block 43 be respectively fixedly connected with the front and rear sides of mould support plate 3, it is the multiple into
Type die unit 41 is removably mounted between the first mould block 42 and the second mould block 43 side by side, and the multiple
The bottom of forming mold unit 41, the first mould block 42 and the second mould block 43 is trapezoidal prominent with mould support plate upper surface
Play platform 33 to be fitted close, each forming mold unit 41 is that the strip matched with the mould support plate upper surface is trapezoidal prominent
Structure 411 is played, the left and right ends of the strip trapezoidal protrusion structure 411 have been respectively fixedly connected with easy-to-mount handle 412, institute
Stating handle 412 can be positioned in the brace groove 23 of the support downside latter end of blend stop 22, in the upper table of the forming mold unit 41
Face is provided with the first depression 413 that the first beam iron plate 11 is fixedly mounted, and is provided with the lower surface of the forming mold unit 41
The second depression (not shown) of the second beam iron plate 12, second depression and the first depression almost symmetry cloth is fixedly mounted
Put, the depression of the first depression 413 and second is made up of adjacent two forming mold units 41 combination, first depression
413 with the part of the second concave bottom correspond to mould structure emptied make it is described first depression 413 with second depression connect, it is adjacent
The upper surface of the forming mold unit 41 is provided with two first depressions 413, the lower surface of the adjacent forming mold unit 41
Provided with two second depressions, described two first depressions 413 and two second depressions are respectively symmetricly set in trapezoidal protrusion knot
The left and right sides of structure 411, and part depression in the trapezoidal plane and another part depression on trapezoidal slope, institute
The upper surface for stating forming mold unit 41 is additionally provided with plup inlet 414, and the plup inlet 414 is located at two neighboring forming mold unit
41 adjoiner is simultaneously arranged between symmetrical two first depressions 413, and recessed with the first depression 413 and second of the left and right sides
The corresponding mould structure insertion that sunken bottom is emptied;
The die cover plate 5 has outer surface and the inner surface of relative configuration, and the inner surface is and the upper table of die ontology 4
The close-fitting trapezoidal protrusion structure in face, the inner surface of the trapezoidal protrusion structure are provided with escape groove 51, positioning hole 52 and passed through
The injecting glue through hole 53 of logical die cover plate surfaces externally and internally, the injecting glue through hole 53 and the plup inlet of the upper surface of forming mold unit 41
414 align setting, and the escape groove 51 is suitable to accommodate the protrusion for being fixedly installed in the first beam iron plate 11 in the first depression 413
Structure, the positioning hole 52 are suitable to the device for being fixedly connected with the first mould block 42 and the second mould block 43 coordinate to determine
, two support columns 54 being supported to die cover plate 5 are further respectively had in the left and right sidewall of the die cover plate 5, on a left side
The corresponding surfaces externally and internally edge of die cover plate 5 further respectively has a U-shaped depression 55 between two support columns 54 of right side wall;
The injection (mo(u)lding) machine 6 is provided with mold cavity 61, push-pull mechanism and PLC, and the mold cavity 61 is suitable to
House supporting mechanism 2 and be fixed thereon the mold mechanism being made up of mould support plate 3, die ontology 4 and die cover plate 5, it is described to push away
Drawing mechanism is suitable to the supporting mechanism 2 for being fixed with mold mechanism being contained in mold cavity is pushed and retracted, when described
When mold mechanism is drawn back into mold cavity, injection nozzle on the injection (mo(u)lding) machine 6 by with the injecting glue on die cover plate 5
The face of through hole 53 and injection molding, allow at first depression 413 the first beam iron plate 11 being fixedly mounted and the second depression
The the second beam iron plate 12 for locating to be fixedly mounted is molded by special gelatin to be connected, and the injection molding rear mold mechanism is pushed
Go out mold cavity;
The elevating mechanism 7 includes pedestal 71, support 72, support flat board 73, support block 74, cylinder 75 and support sliding bar
76, the support 72 is fixedly installed on pedestal 71, and the support flat board 73 is fixedly connected on support 72 and is symmetrically arranged in
The left and right sides after mold mechanism push the location of (i.e. after mold mechanism ejection die die cavity), the support flat board 73
Surface, which is provided with, places groove, and the support block 74 is movably set in the placement groove, and the cylinder 75 is also fixedly installed in base
On seat 71, one end of the support sliding bar 76 is threadably secured with the piston rod in cylinder 75 to be connected, and the support is slided
The other end of bar 76 is screwed with support block 74 and is connected after sliding through support flat board 73, the inner surface of the support block 74
Provided with two support grooves 741, and described two support grooves 741 are suitable for mold mechanism when being pushed out mold cavity, with institute
Two support columns 54 stated in the side side wall of die cover plate 5 coordinate composition to support;
The switching mechanism 8 includes rotary cylinder 81, connecting rod 82, electromagnetism-gas-driving valve 83 and gripper cylinder 84, the rotation
Rotaring cylinder 81 is fixedly installed on the support flat board 73, and one end and the piston rod in rotary cylinder 81 of the connecting rod 82 lead to
The connection that is screwed is crossed, electromagnetism-gas-driving valve 83 and gripper cylinder 84 are fixedly connected with the other end of the connecting rod 82, it is described
Electromagnetism-gas-driving valve 83 is electrically connected with gripper cylinder 84, and electromagnetism-gas-driving valve 83 controls gripper cylinder 84 to realize clamping die cover plate 5,
The clamping of U-shaped depression 55 that the clamping jaw of its gripper cylinder 84 can be set with the surfaces externally and internally edge of die cover plate 5 coordinates, and described
The rotary cylinder 81 and electromagnetism-gas-driving valve 83 of cylinder 75 and switching mechanism 8 in elevating mechanism 7 are also electrically connected with PLC
Connect.
Compared with prior art, the controllable production system of generator shock pad provided by the invention, including supporting mechanism, mould
Supporting plate, die ontology, die cover plate, injection (mo(u)lding) machine, elevating mechanism and switching mechanism, supporting mechanism are propped up mold mechanism
Support is fixed, and injection (mo(u)lding) machine carries out injection molding generator shock pad to the mold mechanism being returned in Die, specifically
The die ontology of mold mechanism is provided with multiple forming mold units, and forming mold unit is strip trapezoidal protrusion structure, into
The upper surface of type die unit is provided with the first depression that the first beam iron plate is fixedly mounted, in the lower surface of forming mold unit
Provided with the second depression that the second beam iron plate is fixedly mounted, the first depression and the second depression are by two adjacent mould lists
Member combination is formed, and the first depression, which corresponds to mould structure with the part of the second concave bottom and emptied, makes the first depression and second be recessed
Connection, plup inlet is additionally provided with the upper surface of forming mold unit, plup inlet is located at the adjoining of two neighboring forming mold unit
Place is simultaneously arranged between symmetrical two first depressions, and pair emptied with the first depression of the left and right sides and the second concave bottom
Answer mould structure to penetrate, thus in injection molding process, can be emptied into the extraordinary sizing material in plup inlet from the left and right sides
Enter simultaneously in mould structure, at the same the left and right sides first is recessed and the second depression on the first and second dampings for being fixedly mounted
Parallels plate carries out injection connection, and is attached using special gelatin, thus the connection between the first and second beam iron plates is non-
Often firmly, and the acid resistance of rubber and oil resistant corrosivity are very strong, thus its performance meets the needs of generator and damping performance
Reach expected damping requirement;Elevating mechanism can allow die cover plate to separate and propped up from die ontology after moulding simultaneously
Hold, and 90 degree or so of upset is realized in the presence of switching mechanism, to facilitate operating personnel into the die cover plate after upset
Demoulding water is rinsed in surface spray.
As specific embodiment, the special gelatin 13 is ACM or ethylene propylene diene rubber, because its main chain be by
Chemically stable saturated hydrocarbons composition, only contains unsaturated double-bond in side chain, therefore its resistance to ozone, heat-resisting, weather-proof, acidproof, oxytolerant
Change and erosion-resistant ability be excellent, there is fabulous vulcanization characteristics, can absorb substantial amounts of filler with it is oily and influencing characterisitic is little, because
And its manufactured generator shock pad performance meets the damping requirement of generator.
As specific embodiment, the injection molding of the injection (mo(u)lding) machine 6 specifically include sizing material melting, injection, pressurize and
Three phases are cooled and shaped, wherein, the condition of the sizing material melting is temperature 122-138 degree, second time 500-650, pressure 80-
90 kilograms, the condition of the injection is temperature 150-170 degree, second time 850-900,126-142 kilograms of pressure, the pressurize
Condition is temperature 143-166 degree, second time 450-550,138-159 kilograms of pressure, and the condition of the cooling and shaping is temperature 82-
98 degree, second time 900-980,98-112 kilograms of pressure.Using the injection molding and condition in the present embodiment, it is possible thereby to
Ensure that special gelatin is melted completely, the macromolecular chain activity in colloid is relatively preferable, and it can mutually penetrate winding, thus increase
The bonding strength that i.e. the first beam iron plate and the second beam iron plate are mutual in welding area is added, in packing stage
Continu to press, the colloid of melting can be compacted and increase sizing material density, and can be by the colloid of melting by being cooled and shaped
Certain rigidity is cured to, and sizing material product after being stripped can be avoided to be deformed by external force.Wherein, the injection (mo(u)lding) machine 6
Can specifically rubber shoots shaping machine well known to those skilled in the art be selected to realize.
As specific embodiment, it refer to shown in Fig. 2 and Fig. 3, the upper surface 31 of the mould support plate 3 is integrally formed with
One trapezoidal protrusion platform and the second trapezoidal protrusion platform are two trapezoidal protrusion platforms 33, the first trapezoidal protrusion platform and
The junction of two trapezoidal protrusion platforms is the planar trenches seamlessly transitted, i.e., the bottom junctions on trapezoidal slope are one section of level
Line, this section of horizontal line form one section of planar trenches, the inner surface and shaping mould of the die cover plate 5 relative to trapezoidal protrusion platform
Tool unit 41 also forms two trapezoidal protrusion platforms corresponding with the first trapezoidal protrusion platform and the second trapezoidal protrusion platform, i.e.,
The inner surface of forming mold unit 41 and die cover plate 5 is identical with the shape and structure of the upper surface 31 of the mould support plate 3.This reality
Apply in example, in the upper surface 31 of the mould support plate 3 integrally formed with two trapezoidal protrusion platforms 33, it is possible thereby to it is described into
More first beam iron plates 11 and the second Damping cushion are placed in first depression 413 of type die unit 41 and the second depression
Piece 12, thus injection production efficiency is improved, reduce cost of manufacture.Certainly, the trapezoidal slope section of trapezoidal protrusion platform is also simultaneously
One is set to straight line, can also be designed to the circular arc seamlessly transitted with platform surface, thus can ensure the mould support plate 3,
Combination between die ontology 4 and die cover plate 5 is closer or more consolidation.
As specific embodiment, it refer to shown in Fig. 2 and Fig. 3, the both ends of the first mould block 42 are consolidated by bolt
The front side of mould support plate 3 is scheduled on, and the middle part of the first mould block 42 is provided with the bearing pin being fixedly connected with mould support plate 3;
The both ends of the second mould block 43 are fixed on the rear side of mould support plate 3 by bearing pin, and the second mould block 43
Middle part is provided with the bolt being fixedly connected with mould support plate 3, thus can be by the first mould block 42 and the second mould block 43
It is fixedly connected on the front and rear sides of mould support plate 3, and the positioning hole 52 on the die cover plate 5, just it is suitable to being fixedly connected
The bolt of first mould block 42 and the second mould block 43 is coordinated, i.e., bolt is contained in positioning hole 52, realizes institute
State being engaged for die cover plate 5 and the first mould block 42 and the second mould block 43.Certainly, the first mould block 42
It can also be fixedly connected with the second mould block 43 using other modes to realize with mould support plate 3.
It as specific embodiment, refer to shown in Fig. 1-3, be provided with first depression 413 on trapezoidal slope
First fixing hole 415 (merely illustrates one first depression and first fixing hole, on other die units in Fig. 2 and Fig. 3
Design is identical with this), the first beam iron plate 11 is provided with the first prominent button 111 matched somebody with somebody with the first fixing hole 415 card, described
The second recess on trapezoidal slope is provided with the second fixing hole (not shown), second fixing hole and the first fixing hole
415 almost symmetries are set, and the second beam iron plate 12 is provided with the second prominent button 121 matched somebody with somebody with the second fixing hole card, thus
When the first beam iron plate 11 is fixedly installed at the first depression 413, further the first prominent button 111 can be fastened on
In first fixing hole 415, similarly when the second beam iron plate 12 is fixedly installed into the second recess, can further by
Second prominent button 121 is fastened in the second fixing hole, so as to realize the steady of the first beam iron plate 11 and the second beam iron plate 12
Dingan County fills.Especially, when installing the second beam iron plate 12, because the second depression is provided in the forming mold unit 41
Lower surface, thus need to install after overturning the forming mold unit 41 and fix the second beam iron plate 12, installation
After the completion of the forming mold unit 41 is flipped back to again to install the first beam iron plate 11, therefore the second fixing hole and again
The clamping engagement design of two prominent buttons 121 is extremely important.Certainly, the first beam iron plate 11 and the second beam iron plate 12
Directly it can carry out connecting and fixing installation by the first depression 413 and the second depression respectively.In the present embodiment, described first is prominent
The prominent button 121 of button 111 and second is respectively the nut on the first beam iron plate 11 and the second beam iron plate 12, and is connected
The screw of nut is then accommodated by the escape groove 51 on the die cover plate 5.
As specific embodiment, the push-pull mechanism in the injection (mo(u)lding) machine 6 is the push-and-pull being fixedly connected with supporting mechanism 2
Cylinder, thus to the supporting mechanism 2 and it can be fixed thereon what is be made up of mould support plate 3, die ontology 4 and die cover plate 5
Mold mechanism is pushed and retracted, i.e., is pushed out coming out of mold cavity by it after generator shock pad is injection molded,
Generator shock pad after operating personnel are by injection molding is taken out and installs the first beam iron plate 11 to be molded again
After the second beam iron plate 12, its Latin America is back in mold cavity by the push-and-pull cylinder again to continue to be molded;Meanwhile described push away
Draw cylinder to be electrically connected with PLC, thus by push of the PLC to push-and-pull cylinder and stroke progress can be retracted automatically
Control, lifts control efficiency and the flexibility of the injection (mo(u)lding) machine 6.
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, although with reference to compared with
The present invention is described in detail good embodiment, it will be understood by those within the art that, can be to the skill of the present invention
Art scheme is modified or equivalent substitution, and without departing from the objective and scope of technical solution of the present invention, it all should cover at this
Among the right of invention.
Claims (7)
1. a kind of controllable production system of generator shock pad, it is characterised in that the generator shock pad (1) includes the first damping
Parallels plate (11) and the second beam iron plate (12), and it is connected to the first beam iron plate (11) and the second beam iron plate
(12) special gelatin (13) between, the production system include supporting mechanism (2), mould support plate (3), die ontology (4), mould
Cover plate (5), injection (mo(u)lding) machine (6), elevating mechanism (7) and switching mechanism (8);Wherein,
The supporting mechanism (2) includes supporting platen (21) and support blend stop (22), and the support blend stop (22) is fixedly connected on
The left and right sides of supporting platen (21), the downside latter end of the support blend stop (22) are provided with multiple brace grooves (23);
The mould support plate (3) has the upper surface (31) and lower surface (32) of relative configuration, and the lower surface (32) is fixed to be connected
It is connected in supporting platen (21), the upper surface (31) is integrally formed with trapezoidal protrusion platform (33);
The die ontology (4) includes multiple forming mold units (41), the first mould block (42) and the second mould block
(43), the first mould block (42) and the second mould block (43) are respectively fixedly connected with front and rear two in mould support plate (3)
Side, the multiple forming mold unit (41) are removably mounted to the first mould block (42) and the second mould block side by side
(43) between, and the bottom of the multiple forming mold unit (41), the first mould block (42) and the second mould block (43)
Be fitted close with the trapezoidal protrusion platform (33) of mould support plate (3) upper surface, each forming mold unit (41) be with
The strip trapezoidal protrusion structure (411) of mould support plate (3) the upper surface matching, the strip trapezoidal protrusion structure (411)
Left and right ends have been respectively fixedly connected with easy-to-mount handle (412), and the handle (412) can be positioned under support blend stop (22)
In the brace groove (23) of side latter end, it is provided with the upper surface of the forming mold unit (41) and the first Damping cushion is fixedly mounted
First depression (413) of piece (11), is provided with the lower surface of the forming mold unit (41) and the second Damping cushion is fixedly mounted
Second depression of piece (12), first depression (413) and the second depression are combined by two adjacent forming mold units (41)
Form, first depression (413), which corresponds to mould structure with the part of the second concave bottom and emptied, makes first depression
(413) connected with the second depression, the upper surface of the adjacent forming mold unit (41) is provided with two first depressions (413), phase
The lower surface of the adjacent forming mold unit (41) is provided with two second depressions, and described two first depressions (413) and two the
Two depressions are respectively symmetricly set in the left and right sides of trapezoidal protrusion structure (411), and part depression is located at trapezoidal plane
Upper and another part, which is recessed, to be located on trapezoidal slope, and the upper surface of the forming mold unit (41) is additionally provided with plup inlet
(414), the plup inlet (414) is located at the adjoiner of two neighboring forming mold unit (41) and is arranged at symmetrical two
Between one depression (413), and passed through with the corresponding mould structure that the first depression (413) of the left and right sides and the second concave bottom are emptied
It is logical;
The die cover plate (5) has outer surface and the inner surface of relative configuration, and the inner surface is and die ontology (4) upper table
The close-fitting trapezoidal protrusion structure in face, the inner surface of the trapezoidal protrusion structure are provided with escape groove (51), positioning hole (52)
With the injecting glue through hole (53) of insertion die cover plate surfaces externally and internally, the injecting glue through hole (53) and forming mold unit (41) upper surface
Plup inlet (414) align setting, the escape groove (51) is fixedly installed in the first damping in the first depression (413) suitable for receiving
The protrusion structure (111) of parallels plate (11), the positioning hole (52) are suitable to being fixedly connected with the first mould block (42) and second
The device of mould block (43) carries out cooperation positioning, is further respectively had in the left and right sidewall of the die cover plate (5) to die cover
Two support columns (54) that plate (5) is supported, between two support columns (54) of left and right sidewall in corresponding die cover plate (5)
Outer surface edge further respectively has a U-shaped depression (55);
The injection (mo(u)lding) machine (6) is provided with mold cavity (61), push-pull mechanism and PLC, and the mold cavity (61) is suitable
In collecting supporting mechanism (2) and it is fixed thereon the molding machine being made up of mould support plate (3), die ontology (4) and die cover plate (5)
Structure, the push-pull mechanism are suitable to push away the supporting mechanism (2) for being fixed with mold mechanism being contained in mold cavity (61)
Send and retract, when the mold mechanism be drawn back into mold cavity (61) it is interior when, the injection nozzle on the injection (mo(u)lding) machine (6)
It will allow what described first depression (413) place was fixedly mounted with injecting glue through hole (53) face on die cover plate (5) and injection molding
The second beam iron plate (12) that first beam iron plate (11) and the second recess are fixedly mounted is molded by special gelatin (13)
Connection, and the injection molding rear mold mechanism is pushed out mold cavity (61);
The elevating mechanism (7) includes pedestal (71), support (72), support flat board (73), support block (74), cylinder (75) and branch
Sliding bar (76) is supportted, the support (72) is fixedly installed on pedestal (71), and the support flat board (73) is fixedly connected on support
(72) on and the left and right sides after mold mechanism pushes is symmetrically arranged in, the surface of the support flat board (73) is recessed provided with placing
Groove, the support block (74) are movably set in the placement groove, and the cylinder (75) is also fixedly installed on pedestal (71), institute
The one end for stating support sliding bar (76) is threadably secured with the piston rod in cylinder (75) and is connected, described to support sliding bar (76)
The other end slide through support flat board (73) and be screwed be connected with support block (74) afterwards, the inner side table of the support block (74)
Face is provided with two and supports groove (741), and described two support grooves (741) are pushed out mold cavity suitable for mold mechanism
When, coordinate to form with two support columns (54) in the side wall of the die cover plate (5) side and support;
The switching mechanism (8) includes rotary cylinder (81), connecting rod (82), electromagnetism-gas-driving valve (83) and gripper cylinder (84),
The rotary cylinder (81) is fixedly installed on the support flat board (73), one end of the connecting rod (82) and rotary cylinder
(81) piston rod in is threadably secured connection, and electromagnetism-gas-driving valve is fixedly connected with the other end of the connecting rod (82)
(83) it is electrically connected with gripper cylinder (84), the electromagnetism-gas-driving valve (83) with gripper cylinder (84), electromagnetism-gas-driving valve (83) control
Gripper cylinder (84) processed realizes clamping die cover plate (5), and the clamping jaw of the gripper cylinder (84) can be with die cover plate (5) interior appearance
U-shaped depression (55) clamping that face edge is set coordinates, and cylinder (75) in the elevating mechanism (7) and switching mechanism (8)
Rotary cylinder (81) and electromagnetism-gas-driving valve (83) also electrically connect with PLC.
2. the controllable production system of generator shock pad according to claim 1, it is characterised in that the special gelatin (13) is
ACM or ethylene propylene diene rubber.
3. the controllable production system of generator shock pad according to claim 1, it is characterised in that the injection (mo(u)lding) machine
(6) injection molding specifically includes sizing material melting, injection, pressurize and cooling and shaping, and the condition of the sizing material melting is temperature
122-138 degree, second time 500-650,80-90 kilograms of pressure, the condition of the injection is temperature 150-170 degree, time 850-
900 seconds, 126-142 kilograms of pressure, the condition of the pressurize is temperature 143-166 degree, second time 450-550, pressure 138-159
Kilogram, the condition of the cooling and shaping is temperature 82-98 degree, second time 900-980,98-112 kilograms of pressure.
4. the controllable production system of generator shock pad according to claim 1, it is characterised in that the mould support plate (3)
Upper surface integrally formed with the first trapezoidal protrusion platform and the second trapezoidal protrusion platform, the first trapezoidal protrusion platform and
The junction of two trapezoidal protrusion platforms is the planar trenches seamlessly transitted, the inner surface and mould of the die cover plate (5)
Unit (4) also forms two trapezoidal protrusion platforms corresponding with the first trapezoidal protrusion platform and the second trapezoidal protrusion platform.
5. the controllable production system of generator shock pad according to claim 1, it is characterised in that the first mould block
(42) both ends are bolted on the front side of mould support plate (3), and the middle part of the first mould block (42) be provided with
The bearing pin that mould support plate (3) is fixedly connected;The both ends of the second mould block (43) are fixed on mould support plate (3) by bearing pin
Rear side, and the middle part of the second mould block (43) is provided with the bolt that is fixedly connected with mould support plate (3).
6. the controllable production system of generator shock pad according to claim 1, it is characterised in that described to be located at trapezoidal slope
On first depression (413) place be provided with the first fixing hole (415), the first beam iron plate (11) is provided with and the first fixation
The first prominent button (111) that hole (415) card is matched somebody with somebody, second recess on trapezoidal slope is provided with the second fixing hole, described
Second beam iron plate (12) is provided with the second prominent button (121) matched somebody with somebody with the second fixing hole card.
7. the controllable production system of generator shock pad according to claim 1, it is characterised in that the injection (mo(u)lding) machine
(6) push-pull mechanism in is the push-and-pull cylinder being fixedly connected with supporting mechanism (2), and the push-and-pull cylinder is electrically connected with PLC
Connect.
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CN201610717876.7A CN106079242B (en) | 2016-08-25 | 2016-08-25 | A kind of controllable production system of generator shock pad |
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CN201610717876.7A CN106079242B (en) | 2016-08-25 | 2016-08-25 | A kind of controllable production system of generator shock pad |
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CN106079242B true CN106079242B (en) | 2018-01-09 |
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CN106584711A (en) * | 2016-11-24 | 2017-04-26 | 江苏雨燕模业科技有限公司 | Machining die for automotive shock pads |
Citations (4)
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DE19531131A1 (en) * | 1995-08-24 | 1997-02-27 | Ferromatik Milacron Maschinenb | Pressure injection moulding machine |
GB2377667A (en) * | 2001-07-18 | 2003-01-22 | David Ganeshmoorthy | Injection moulding |
CN202062593U (en) * | 2011-04-23 | 2011-12-07 | 宁国中奕橡塑有限公司 | Shock pad mould with pneumatic device for compressors of household appliances |
CN204309273U (en) * | 2014-12-09 | 2015-05-06 | 温岭市华风橡胶厂 | Beam process equipment |
-
2016
- 2016-08-25 CN CN201610717876.7A patent/CN106079242B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19531131A1 (en) * | 1995-08-24 | 1997-02-27 | Ferromatik Milacron Maschinenb | Pressure injection moulding machine |
GB2377667A (en) * | 2001-07-18 | 2003-01-22 | David Ganeshmoorthy | Injection moulding |
CN202062593U (en) * | 2011-04-23 | 2011-12-07 | 宁国中奕橡塑有限公司 | Shock pad mould with pneumatic device for compressors of household appliances |
CN204309273U (en) * | 2014-12-09 | 2015-05-06 | 温岭市华风橡胶厂 | Beam process equipment |
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