CN106079040A - A kind of method manufacturing double-pore structure fiber connector - Google Patents

A kind of method manufacturing double-pore structure fiber connector Download PDF

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Publication number
CN106079040A
CN106079040A CN201610435835.9A CN201610435835A CN106079040A CN 106079040 A CN106079040 A CN 106079040A CN 201610435835 A CN201610435835 A CN 201610435835A CN 106079040 A CN106079040 A CN 106079040A
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China
Prior art keywords
location
parts
mould
hole
pillar
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Granted
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CN201610435835.9A
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Chinese (zh)
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CN106079040B (en
Inventor
沈宇杰
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ANHUI HUIYI COMMUNICATION SCIENCE CO LTD
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Suzhou Gaojing Tezhuan Information Technology Co Ltd
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Application filed by Suzhou Gaojing Tezhuan Information Technology Co Ltd filed Critical Suzhou Gaojing Tezhuan Information Technology Co Ltd
Priority to CN201711200033.0A priority Critical patent/CN107877675B/en
Priority to CN201711200035.XA priority patent/CN107877676B/en
Priority to CN201610435835.9A priority patent/CN106079040B/en
Priority to CN201711199991.0A priority patent/CN107797191B/en
Priority to CN201711199986.XA priority patent/CN107791365B/en
Publication of CN106079040A publication Critical patent/CN106079040A/en
Priority to PCT/CN2017/085595 priority patent/WO2017215416A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0097Press moulds; Press-mould and press-ram assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3833Details of mounting fibres in ferrules; Assembly methods; Manufacture
    • G02B6/3865Details of mounting fibres in ferrules; Assembly methods; Manufacture fabricated by using moulding techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means

Abstract

The invention belongs to connector technique field, a kind of method manufacturing double-pore structure fiber connector, it is characterized in that described manufacture method employs the mould manufacturing double-pore structure fiber connector, and described manufacture method includes the following steps carried out successively: shaping mould is fixedly mounted on the base of press, socket die sleeve is contained on shaping mould, location mould is arranged in socket mould, and pressing die is sleeved on outside the mould of location.Manufacture method in the present invention has the beneficial effects such as step is few, manufacture efficiency is high, equipment investment is few, job efficiency is high.

Description

A kind of method manufacturing double-pore structure fiber connector
Technical field
The invention belongs to connector technique field, especially relate to a kind of mould manufacturing double-pore structure fiber connector and A kind of method manufacturing double-pore structure fiber connector.
Background technology
Along with communication and the developing rapidly of observation and control technology, the application of optical fiber is increasing.Optical fiber generally has two kinds of connection sides Formula, one of for welding, this mode needs complexity, expensive connection equipment, and the speed that continues is slow;Two for be flexibly connected, Commonly using the joints of optical fibre to be attached in flexible connection, optical fiber continuator structure of the prior art is complicated, making Technique is more, relatively costly.In precision ranging equipment, owing to equipment volume is smaller and more exquisite, therefore, it is intended that have small volume, The better simply joints of optical fibre of structure.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to disclose a kind of mould manufacturing double-pore structure fiber connector and A kind of method manufacturing double-pore structure fiber connector, they can manufacture the crucial device in the joints of optical fibre of double-pore structure Part, they realize by the following technical solutions.
A kind of mould manufacturing double-pore structure fiber connector, it is characterised in that it by pressing die, location mould, socket mould, Shaping mould is constituted;When manufacturing fiber connector, shaping mould is fixedly mounted on the base of press, and socket die sleeve is contained in shaping mould On, location mould is arranged in socket mould, and pressing die is sleeved on outside the mould of location;
Described shaping mould is made up of pedestal, and the central authorities of pedestal have cylindrical shrinkage pool, and shrinkage pool is the lower surface not through pedestal, It is adjacent for having central upwardly extending first pillar and the second pillar, the first pillar and the second pillar from shrinkage pool bottom surface in shrinkage pool , have outside shrinkage pool relative to shrinkage pool axisymmetrical distribution first location hole, second location hole, the 3rd location hole, the 4th Hole, location, hole, first/second/the 3rd/the 4th location is all the lower surface not through pedestal, and the upper surface of the first pillar is convex For the upper surface of pedestal, the first pillar is cylindrical shape, and the diameter of the first pillar is less than the diameter of shrinkage pool;Second pillar Upper surface is the upper surface protruding from pedestal, and the second pillar is cylindrical shape, and the diameter of the second pillar is less than the diameter of shrinkage pool, Second pillar is discontiguous with the edge of shrinkage pool;The axis of the first pillar, the axis of shrinkage pool, the axis of pedestal are to overlap; Second pillar and the first pillar have equal length;
Described socket mould by be socketed mould body, the circle ring column shape belled body downwardly extended from socket mould body lower surface central authorities, Outside socket mould body lower surface central authorities downwardly extend and are positioned at belled body and symmetrical relative to belled body first fixed Position post, the second locating dowel, the 3rd locating dowel, the 4th locating dowel are constituted, and have along socket mould body axis inside socket mould body Through sleeve joint hole, the diameter of sleeve joint hole is equal with the internal diameter of belled body, and the axis of sleeve joint hole coincides with the axis of belled body; The diameter of the first locating dowel positions the aperture in hole less than the aperture in the first hole, location, the diameter of the second locating dowel less than second, the The diameter of three locating dowels is less than the aperture in the 3rd hole, location, and the diameter of the 4th locating dowel is less than the aperture in the 4th hole, location, socket The external diameter of body is less than the aperture of shrinkage pool, and the aperture of sleeve joint hole is more than the diameter of the first pillar;The length of the first locating dowel is not more than The degree of depth of the first hole, location, the length of the second locating dowel is not more than the degree of depth in the second hole, location, and the length of the 3rd locating dowel is little In the degree of depth in the 3rd hole, location, the length of the 4th locating dowel is not more than the degree of depth in the 4th hole, location, and the length of belled body is not less than The degree of depth of shrinkage pool;The diameter of sleeve joint hole is more than: the diameter of the first pillar and the diameter sum of the second pillar again;
Described location mould is made up of cylindrical location mould body, and location mould body has from the upwardly extending cylinder of lower surface The first location nib and second nib, the first location nib is close to second nib, and first positions nib and second Location nib is all the upper surface not through location mould body, the axis of the first location nib and the axis weight of location mould body Closing, the diameter of the first location nib is slightly larger than the diameter of the first pillar, and the degree of depth of the first location nib is not less than the first pillar Length, the diameter of the second location nib is slightly larger than the diameter of the second pillar, and the degree of depth of the second location nib is not less than the second pillar Length, the diameter of location mould body is not less than less than the diameter of sleeve joint hole, the length of location mould body: the height of socket mould body Degree and the height sum of belled body;First location nib has the equal degree of depth with second nib;
Described pressing die is by suppressing connecting portion, being positioned at the cylinder connected as one below compacting connecting portion and with compacting connecting portion Pressing die body constitute, pressing die body interior has the upwardly extending cylindrical compacting hole of slef-suppression mould body lower surface, The axis of compacting hole and the dead in line of pressing die body, compacting hole is through the upper and lower surface of pressing die body, pressing die The length of body not less than the length of location mould body, the diameter of pressing die body less than the diameter of sleeve joint hole, compacting hole straight Footpath is more than the diameter of location mould body.
A kind of mould manufacturing double-pore structure fiber connector described above, it is characterised in that described pressing die, location Mould, socket mould, the material of shaping mould are all steel or ferrum or alloy.
A kind of method manufacturing double-pore structure fiber connector, it is characterised in that described manufacture method employs manufacture diplopore The mould of structured optical fiber union joint, the mould of described manufacture double-pore structure fiber connector, by pressing die, location mould, socket mould, Shaping mould is constituted;When manufacturing double-pore structure fiber connector, shaping mould is fixedly mounted on the base of press, and socket die sleeve is contained in On shaping mould, location mould is arranged in socket mould, and pressing die is sleeved on outside the mould of location;
Described shaping mould is made up of pedestal, and the central authorities of pedestal have cylindrical shrinkage pool, and shrinkage pool is the lower surface not through pedestal, It is adjacent for having central upwardly extending first pillar and the second pillar, the first pillar and the second pillar from shrinkage pool bottom surface in shrinkage pool , have outside shrinkage pool relative to shrinkage pool axisymmetrical distribution first location hole, second location hole, the 3rd location hole, the 4th Hole, location, hole, first/second/the 3rd/the 4th location is all the lower surface not through pedestal, and the upper surface of the first pillar is convex For the upper surface of pedestal, the first pillar is cylindrical shape, and the diameter of the first pillar is less than the diameter of shrinkage pool;Second pillar Upper surface is the upper surface protruding from pedestal, and the second pillar is cylindrical shape, and the diameter of the second pillar is less than the diameter of shrinkage pool, Second pillar is discontiguous with the edge of shrinkage pool;The axis of the first pillar, the axis of shrinkage pool, the axis of pedestal are to overlap; Second pillar and the first pillar have equal length;
Described socket mould by be socketed mould body, the circle ring column shape belled body downwardly extended from socket mould body lower surface central authorities, Outside socket mould body lower surface central authorities downwardly extend and are positioned at belled body and symmetrical relative to belled body first fixed Position post, the second locating dowel, the 3rd locating dowel, the 4th locating dowel are constituted, and have along socket mould body axis inside socket mould body Through sleeve joint hole, the diameter of sleeve joint hole is equal with the internal diameter of belled body, and the axis of sleeve joint hole coincides with the axis of belled body; The diameter of the first locating dowel positions the aperture in hole less than the aperture in the first hole, location, the diameter of the second locating dowel less than second, the The diameter of three locating dowels is less than the aperture in the 3rd hole, location, and the diameter of the 4th locating dowel is less than the aperture in the 4th hole, location, socket The external diameter of body is less than the aperture of shrinkage pool, and the aperture of sleeve joint hole is more than the diameter of the first pillar;The length of the first locating dowel is not more than The degree of depth of the first hole, location, the length of the second locating dowel is not more than the degree of depth in the second hole, location, and the length of the 3rd locating dowel is little In the degree of depth in the 3rd hole, location, the length of the 4th locating dowel is not more than the degree of depth in the 4th hole, location, and the length of belled body is not less than The degree of depth of shrinkage pool;The diameter of sleeve joint hole is more than: the diameter of the first pillar and the diameter sum of the second pillar again;
Described location mould is made up of cylindrical location mould body, and location mould body has from the upwardly extending cylinder of lower surface The first location nib and second nib, the first location nib is close to second nib, and first positions nib and second Location nib is all the upper surface not through location mould body, the axis of the first location nib and the axis weight of location mould body Closing, the diameter of the first location nib is slightly larger than the diameter of the first pillar, and the degree of depth of the first location nib is not less than the first pillar Length, the diameter of the second location nib is slightly larger than the diameter of the second pillar, and the degree of depth of the second location nib is not less than the second pillar Length, the diameter of location mould body is not less than less than the diameter of sleeve joint hole, the length of location mould body: the height of socket mould body Degree and the height sum of belled body;First location nib has the equal degree of depth with second nib;
Described pressing die is by suppressing connecting portion, being positioned at the cylinder connected as one below compacting connecting portion and with compacting connecting portion Pressing die body constitute, pressing die body interior has the upwardly extending cylindrical compacting hole of slef-suppression mould body lower surface, The axis of compacting hole and the dead in line of pressing die body, compacting hole is through the upper and lower surface of pressing die body, pressing die The length of body not less than the length of location mould body, the diameter of pressing die body less than the diameter of sleeve joint hole, compacting hole straight Footpath is more than the diameter of location mould body;
Described manufacture method includes the following steps carried out successively:
The first step: the first locating dowel is inserted the first hole, location, the second locating dowel inserts the second hole, location, and the 3rd locating dowel is inserted 3rd hole, location, the 4th locating dowel inserts the 4th hole, location, and belled body inserts shrinkage pool, and sleeve joint hole is enclosed within the first pillar and second Outside post, reach shaping mould and fixed with the relative position of socket mould;
Second step: inject ceramic powder toward sleeve joint hole, when arriving the appropriate location of below the first pillar upper surface and keep one section Between, the bottom of compacting ceramic material formation fiber connector body and the first fiber-optic fixing-hole and the second fiber-optic fixing-hole, make double Certain certain value that height is 2.0mm ± 0.5mm of the bottom of pore structure fiber connector body;
3rd step: put in sleeve joint hole by location mould, the first pillar is outer, the second location nib is enclosed within to make the first location nib be enclosed within Outside second pillar;
4th step: re-inject ceramic powder in sleeve joint hole, arrives socket mould upper surface position below, makes pressing die downward Motion, and make compacting hole be enclosed within outside the mould body of location, compacting makes a length of 6mm's~23mm on the top of fiber connector body Certain certain value;And keep a period of time form the top of double-pore structure fiber connector body and hold cable chamber;Complete diplopore knot The manufacture of the idiosome of structure fiber connector;
5th step: the idiosome of double-pore structure fiber connector is put into step-by-step movement kiln sintering, completes double-pore structure optical fiber even The manufacture of joint;
In above-mentioned manufacture method, shaping mould is fixedly mounted on the base of press, and socket die sleeve is contained on shaping mould, location mould peace Being contained in socket mould, pressing die is sleeved on outside the mould of location.
The present invention has a following main Advantageous Effects: simple in construction, easily make, and the double-pore structure optical fiber of manufacture connects Area of bed is unified, product qualified rate is high, manufacturing speed is fast, low cost;The joints of optical fibre that double-pore structure fiber connector is formed Volume is little, lightweight.
Accompanying drawing explanation
Fig. 1 is the perspective view of the fiber connector that the present invention manufactures.
Fig. 2 is that Fig. 1 is along the structural representation after the section amplification in B-B direction.
Fig. 3 is that the present invention assembles the perspective view after disassembling.
Fig. 4 is the perspective view of solid pressing die of the present invention.
Fig. 5 is the perspective view of the location mould of the present invention.
Fig. 6 is the perspective view after Fig. 5 is cut away half along axial plane.
Fig. 7 is the perspective view of the socket mould of the present invention.
Fig. 8 is the perspective view of the shaping mould of the present invention.
Fig. 9 is that Fig. 3 is along the structural representation after the section amplification in A-A direction.
Detailed description of the invention
Ask for an interview Fig. 1 to Fig. 9, a kind of mould manufacturing double-pore structure fiber connector, it is characterised in that it by pressing die 1, Location mould 2, socket mould 3, shaping mould 4 are constituted;When manufacturing fiber connector, shaping mould 4 is fixedly mounted on the base of press, set Connecing mould 3 to be sleeved on shaping mould 4, location mould 2 is arranged in socket mould 3, and pressing die 1 is sleeved on outside the mould 2 of location;
Described shaping mould 4 is made up of pedestal 41, and the central authorities of pedestal 41 have cylindrical shrinkage pool 43, and shrinkage pool 43 is not through pedestal 41 Lower surface, have from upwardly extending first pillar 44 and the second pillar 45 of shrinkage pool 43 bottom surface central authorities in shrinkage pool 43, first Pillar 44 and the second pillar 45 are close to, and have the first hole, location relative to the distribution of shrinkage pool 43 axisymmetrical outside shrinkage pool 43 421, the second hole the 423, the 4th, location, hole the 422, the 3rd, location positions hole 424, and hole, first/second/the 3rd/the 4th location is all not Running through the lower surface of pedestal 41, the upper surface of the first pillar 44 is the upper surface protruding from pedestal 41, and the first pillar 44 is Cylindrical shape, the diameter of the first pillar 44 is less than the diameter of shrinkage pool 43;The upper surface of the second pillar 45 protrudes from pedestal 41 Upper surface, the second pillar 45 is cylindrical shape, and the diameter of the second pillar 45 is less than the diameter of shrinkage pool 43, and the second pillar 45 is with recessed The edge in hole 43 is discontiguous;The axis of the first pillar 44, the axis of shrinkage pool 43, the axis of pedestal 41 are to overlap;Second Pillar 45 has equal length with the first pillar 44;
Described socket mould 3 is by the circle ring column shape set being socketed mould body 31, socket mould body 31 lower surface central authorities downwardly extend certainly Junctor 32, divide outside socket mould body 31 lower surface central authorities downwardly extend and are positioned at belled body 32 and relative to belled body symmetry First locating dowel the 331, second locating dowel the 332, the 3rd locating dowel the 333, the 4th locating dowel 334 of cloth is constituted, and is socketed mould body 31 Inside has along being socketed the sleeve joint hole 321 that mould body axis is through, and the diameter of sleeve joint hole is equal with the internal diameter of belled body, sleeve joint hole The axis of axis and belled body coincide;The diameter of the first locating dowel 331 is less than the aperture in the first hole 421, location, and second is fixed The diameter of position post 332 is less than the aperture in the second hole 422, location, and the diameter of the 3rd locating dowel 332 is less than the hole in the 3rd hole 423, location Footpath, the diameter of the 4th locating dowel 334 is less than the aperture in the 4th hole 424, location, and the external diameter of belled body 32 is less than the aperture of shrinkage pool 43, The aperture of sleeve joint hole 321 is more than the diameter of the first pillar 44;The length of the first locating dowel 331 is not more than the first hole, location 421 The degree of depth, the length of the second locating dowel 332 is not more than the degree of depth in the second hole, location 422, and the length of the 3rd locating dowel 332 is not more than The degree of depth of three hole 423, location, the length of the 4th locating dowel 334 is not more than the degree of depth in the 4th hole 424, location, the length of belled body 32 The degree of depth not less than shrinkage pool 43;The diameter of sleeve joint hole 321 is more than: the diameter of the first pillar 44 and second pillar 45 of 2 times straight Footpath sum;
Described location mould 2 is made up of cylindrical location mould body 21, and location mould body 21 has from lower surface upwardly extending The first cylindrical location nib 211 and second nib 212, the first location nib 211 is close to second nib 212, First location nib 211 and the second location nib 212 are all the upper surfaces not through location mould body 21, the first location nib The axis of 211 and the dead in line positioning mould body 21, the diameter of the first location nib 211 is slightly larger than the straight of the first pillar 44 Footpath, the degree of depth of the first location nib 211 is not less than the length of the first pillar 44, and the diameter of the second location nib 212 is slightly larger than the The diameter of two pillars 45, the degree of depth of the second location nib 212 is not less than the length of the second pillar 45, the diameter of location mould body 21 Less than the diameter of sleeve joint hole 321, the length of location mould body 21 is not less than: the height of socket mould body 31 and the height of belled body 32 Degree sum;First location nib 211 has the equal degree of depth with second nib 212;
Described pressing die 1 is by suppressing connecting portion 11, being positioned at below compacting connecting portion 11 and connect as one with compacting connecting portion 11 Cylindrical pressing die body 12 constitute, pressing die body 12 is internal, and to have slef-suppression mould body 12 lower surface upwardly extending Cylindrical compacting hole 121, the axis of compacting hole 121 and the dead in line of pressing die body 12, compacting hole 121 is through pressing die The upper and lower surface of body 12, the length of pressing die body 12 is not less than the length of location mould body 21, pressing die body 12 Diameter is less than the diameter of sleeve joint hole 321, and the diameter of compacting hole 121 is more than the diameter of location mould body 21.
A kind of mould manufacturing double-pore structure fiber connector described above, it is characterised in that described pressing die, location Mould, socket mould, the material of shaping mould are all steel or ferrum or alloy.
When the principle of the present invention is such that manufacturing double-pore structure fiber connector, shaping mould 4 is fixedly mounted on press On base, socket mould 3 is sleeved on shaping mould 4, and location mould 2 is arranged in socket mould 3, and pressing die 1 is sleeved on outside the mould 2 of location; First locating dowel 331 is first inserted the first hole, location 421, and the second locating dowel 332 inserts the second hole, location 422, the 3rd locating dowel 332 insert the 3rd hole, location, and the 4th locating dowel 334 inserts the 4th hole, location, and belled body 32 inserts shrinkage pool 43, and sleeve joint hole 321 overlaps Outside the first pillar 44 and the second pillar 45, reach shaping mould 4 and fixed with the relative position of socket mould 3;Then toward sleeve joint hole 321 inject ceramic powder, arrive the appropriate location of below the first pillar 44 upper surface and keep a period of time, compacting ceramic material Form bottom and first fiber-optic fixing-hole 52 and second fiber-optic fixing-hole 53 of fiber connector body 5;Again location mould 2 is put into In sleeve joint hole 321, make the first location nib 211 be enclosed within outside the first pillar 44, the second location nib 212 is enclosed within the second pillar 45 Outward;Then toward sleeve joint hole 321 re-injects ceramic powder, arrive socket mould 3 upper surface position below, make pressing die 1 to Lower motion, and make compacting hole 121 be enclosed within outside the mould body 21 of location, it is pressed into suitable position and keeps a period of time to form optical fiber The top of union joint body 5 and appearance cable chamber 51;Complete the manufacture of the idiosome of fiber connector, then be sintered i.e. completing light The manufacture of fine union joint.
After having suppressed, regain pressing die 1, take out location mould 2, regain socket mould 3, take out idiosome, i.e. complete optical fiber The manufacture of union joint, also has bigger hardness, therefore can be taken out conveniently, will not deform due to idiosome;Then in cleaning shaping mould 4 Residue.
For the first time during compacting, appropriate location, i.e. high and low position can determine that the height of the bottom of fiber connector body 5;Need Wanting the other flat board with shrinkage pool the 43, first pillar the 44, second pillar 45 phase to suppress, plate diameter is slightly less than shrinkage pool 43 Diameter, the relevant position of flat board has the hole more slightly larger than the first pillar 44 diameter and the hole more slightly larger than the second pillar 45 diameter, Flat board can be enclosed within the first pillar 44 and the second pillar 45;During second time compacting, suitable position, i.e. fiber connector body 5 The height on top, according to can demand determine.
Mould in the present invention can produce different length, various sizes of fiber connector.
In the present invention, first to fourth locating dowel is not limited to four, minimum can be two, of course, it is possible to be other Many;Meanwhile, first to fourth hole, location is not limited to four, minimum can be two, of course, it is possible to be that other are multiple, Want to accommodate locating dowel.
In the present invention, the degree of depth of shrinkage pool 43 is 2.0mm ± 0.5mm.
In the present invention, a length of 8mm~25mm of socket mould body 31.
A kind of method manufacturing double-pore structure fiber connector, it is characterised in that described manufacture method employs described above The mould manufacturing double-pore structure fiber connector, and described manufacture method includes the following steps carried out successively:
The first step: the first locating dowel 331 is inserted the first hole, location 421, the second locating dowel 332 inserts the second hole, location 422, the Three locating dowels 332 insert the 3rd hole, location, and the 4th locating dowel 334 inserts the 4th hole, location, and belled body 32 inserts shrinkage pool 43, socket Hole 321 is enclosed within outside the first pillar 44 and the second pillar 45, has reached shaping mould 4 and has fixed with the relative position of socket mould 3;
Second step: inject ceramic powder toward sleeve joint hole 321, arrive the appropriate location of below the first pillar 44 upper surface and keep one The section time, the bottom of compacting ceramic material formation fiber connector body 5 and the first fiber-optic fixing-hole 52 and the second optical fiber are fixed Hole 53, the height making the bottom of double-pore structure fiber connector body is that a certain of 2.0mm ± 0.5mm determines value, such as 2.0mm Deng;
3rd step: put into by location mould 2 in sleeve joint hole 321, makes the first location nib 211 be enclosed within the first pillar 44 outer, second fixed Position nib 212 is enclosed within outside the second pillar 45;
4th step: re-inject ceramic powder in sleeve joint hole 321, arrives socket mould 3 upper surface position below, makes pressing die 1 moves downward, and makes compacting hole 121 be enclosed within outside the mould body 21 of location, and compacting makes a length of of the top of fiber connector body The a certain of 6mm~23mm determines value, such as 6mm etc.;And keep a period of time to form the top of double-pore structure fiber connector body 5 And hold cable chamber 51;Complete the manufacture of the idiosome of double-pore structure fiber connector;
5th step: the idiosome of double-pore structure fiber connector is put into step-by-step movement kiln sintering, completes double-pore structure optical fiber even The manufacture of joint;
In above-mentioned manufacture method, shaping mould is fixedly mounted on the base of press, and socket die sleeve is contained on shaping mould, location mould peace Being contained in socket mould, pressing die is sleeved on outside the mould of location.
The manufacture method of a kind of double-pore structure fiber connector described above, it is characterised in that described ceramic powder is for receiving Rice aluminium oxide or nano silicon oxide or nano silicon carbide ceramic or described ceramic powder by weight, are made up of following raw material Ceramics make: carborundum: 60~70 parts, zirconium oxide: 10~20 parts, silicon oxide: 15~25 parts, titanium dioxide: 4~6 parts, poly- Ethylene waxes: 1~2 part, ammonium polyacrylate: 1~3 part, polyvinyl alcohol: 0.3~0.5 part, yittrium oxide: 0.1~0.3 part, oleic acid: 2 ~4 parts, commercially available model be the light stabilizer of 622: 0.05~0.15 part, commercially available model be the UV absorbent of UV-327: 0.04~0.10 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.1~0.3 part;Or described pottery is pressed Weight portion meter, the ceramics being made up of following raw material makes: carborundum: 60 parts, zirconium oxide: 10 parts, silicon oxide: 15 parts, titanium white Powder: 4 parts, Tissuemat E: 1 part, ammonium polyacrylate: 1 part, polyvinyl alcohol: 0.3 part, yittrium oxide: 0.1 part, oleic acid: 2 parts, commercially available Model is the light stabilizer of 622: 0.05 part, commercially available model be the UV absorbent of UV-327: 0.04 part, commercially available model be The anti-yellowing agent of KT-023 or V78-P TDS: 0.1 part;Or described pottery is by weight, the pottery being made up of following raw material Powder is made: carborundum: 65 parts, zirconium oxide: 15 parts, silicon oxide: 20 parts, titanium dioxide: 5 parts, Tissuemat E: 1.5 parts, polyacrylic acid Ammonium: 2 parts, polyvinyl alcohol: 0.4 part, yittrium oxide: 0.2 part, oleic acid: 3 parts, commercially available model be the light stabilizer of 622: 0.10 part, city Sell the UV absorbent that model is UV-327: 0.07 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.2 Part;Or described pottery is by weight, the ceramics being made up of following raw material is made: carborundum: 70 parts, zirconium oxide: 20 parts, Silicon oxide: 25 parts, titanium dioxide: 6 parts, Tissuemat E: 2 parts, ammonium polyacrylate: 3 parts, polyvinyl alcohol: 0.5 part, yittrium oxide: 0.3 Part, oleic acid: 4 parts, commercially available model be the light stabilizer of 622: 0.15 part, commercially available model be the UV absorbent of UV-327: 0.10 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.3 part;Or described pottery is by weight, by The ceramics that following raw material is constituted is made: carborundum: 68 parts, zirconium oxide: 12 parts, silicon oxide: 18 parts, titanium dioxide: 4 parts, poly-second Alkene wax: 1.6 parts, ammonium polyacrylate: 2.2 parts, polyvinyl alcohol: 0.36 part, yittrium oxide: 0.18 part, oleic acid: 3 parts, commercially available model be The light stabilizer of 622: 0.08 part, commercially available model be the UV absorbent of UV-327: 0.09 part, commercially available model be KT-023 or The anti-yellowing agent of V78-P TDS: 0.24 part.
The formula of above-mentioned ceramic powder is referred to as successively: on a large scale formula, the first formula, the second formula, the 3rd formula, the 4th Formula, by said sequence, uses the product serial number in the present invention that above-mentioned material makes to represent and is represented sequentially as #1, #2, # respectively 3、#4、#5;Commercially available model is that this product of W0.25 Ceramic manufacturing is expressed as #6;Respectively take 100 samples, through test, obtain Tests below result.
From upper table it is apparent that the product that ceramic powder in the present invention is made have more excellent resistance to fall, pressure, resistance to Complex environment, resistance to high light performance.
It is useful that manufacture method in the present invention has that step is few, manufacture that efficiency is high, equipment investment is few, job efficiency is high etc. Effect.
The present invention has a following main Advantageous Effects: simple in construction, easily make, and the double-pore structure optical fiber of manufacture connects Area of bed is unified, product qualified rate is high, manufacturing speed is fast, low cost;The joints of optical fibre that double-pore structure fiber connector is formed Volume is little, lightweight.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that the design of the present invention can be by other all shapes Formula is implemented to use, and they also fall within protection scope of the present invention.

Claims (7)

1. the method manufacturing double-pore structure fiber connector, it is characterised in that described manufacture method employs manufacture diplopore knot The mould of structure fiber connector, the mould of described manufacture double-pore structure fiber connector, by pressing die, location mould, socket mould, one-tenth Pattern is constituted;When manufacturing double-pore structure fiber connector, shaping mould is fixedly mounted on the base of press, and socket die sleeve is contained in into On pattern, location mould is arranged in socket mould, and pressing die is sleeved on outside the mould of location;
Described shaping mould is made up of pedestal, and the central authorities of pedestal have cylindrical shrinkage pool, and shrinkage pool is the lower surface not through pedestal, It is adjacent for having central upwardly extending first pillar and the second pillar, the first pillar and the second pillar from shrinkage pool bottom surface in shrinkage pool , have outside shrinkage pool relative to shrinkage pool axisymmetrical distribution first location hole, second location hole, the 3rd location hole, the 4th Hole, location, hole, first/second/the 3rd/the 4th location is all the lower surface not through pedestal, and the upper surface of the first pillar is convex For the upper surface of pedestal, the first pillar is cylindrical shape, and the diameter of the first pillar is less than the diameter of shrinkage pool;Second pillar Upper surface is the upper surface protruding from pedestal, and the second pillar is cylindrical shape, and the diameter of the second pillar is less than the diameter of shrinkage pool, Second pillar is discontiguous with the edge of shrinkage pool;The axis of the first pillar, the axis of shrinkage pool, the axis of pedestal are to overlap; Second pillar and the first pillar have equal length;
Described socket mould by be socketed mould body, the circle ring column shape belled body downwardly extended from socket mould body lower surface central authorities, Outside socket mould body lower surface central authorities downwardly extend and are positioned at belled body and symmetrical relative to belled body first fixed Position post, the second locating dowel, the 3rd locating dowel, the 4th locating dowel are constituted, and have along socket mould body axis inside socket mould body Through sleeve joint hole, the diameter of sleeve joint hole is equal with the internal diameter of belled body, and the axis of sleeve joint hole coincides with the axis of belled body; The diameter of the first locating dowel positions the aperture in hole less than the aperture in the first hole, location, the diameter of the second locating dowel less than second, the The diameter of three locating dowels is less than the aperture in the 3rd hole, location, and the diameter of the 4th locating dowel is less than the aperture in the 4th hole, location, socket The external diameter of body is less than the aperture of shrinkage pool, and the aperture of sleeve joint hole is more than the diameter of the first pillar;The length of the first locating dowel is not more than The degree of depth of the first hole, location, the length of the second locating dowel is not more than the degree of depth in the second hole, location, and the length of the 3rd locating dowel is little In the degree of depth in the 3rd hole, location, the length of the 4th locating dowel is not more than the degree of depth in the 4th hole, location, and the length of belled body is not less than The degree of depth of shrinkage pool;The diameter of sleeve joint hole is more than: the diameter of the first pillar and the diameter sum of the second pillar again;
Described location mould is made up of cylindrical location mould body, and location mould body has from the upwardly extending cylinder of lower surface The first location nib and second nib, the first location nib is close to second nib, and first positions nib and second Location nib is all the upper surface not through location mould body, the axis of the first location nib and the axis weight of location mould body Closing, the diameter of the first location nib is slightly larger than the diameter of the first pillar, and the degree of depth of the first location nib is not less than the first pillar Length, the diameter of the second location nib is slightly larger than the diameter of the second pillar, and the degree of depth of the second location nib is not less than the second pillar Length, the diameter of location mould body is not less than less than the diameter of sleeve joint hole, the length of location mould body: the height of socket mould body Degree and the height sum of belled body;First location nib has the equal degree of depth with second nib;
Described pressing die is by suppressing connecting portion, being positioned at the cylinder connected as one below compacting connecting portion and with compacting connecting portion Pressing die body constitute, pressing die body interior has the upwardly extending cylindrical compacting hole of slef-suppression mould body lower surface, The axis of compacting hole and the dead in line of pressing die body, compacting hole is through the upper and lower surface of pressing die body, pressing die The length of body not less than the length of location mould body, the diameter of pressing die body less than the diameter of sleeve joint hole, compacting hole straight Footpath is more than the diameter of location mould body;
Described manufacture method includes the following steps carried out successively:
The first step: the first locating dowel is inserted the first hole, location, the second locating dowel inserts the second hole, location, and the 3rd locating dowel is inserted 3rd hole, location, the 4th locating dowel inserts the 4th hole, location, and belled body inserts shrinkage pool, and sleeve joint hole is enclosed within the first pillar and second Outside post, reach shaping mould and fixed with the relative position of socket mould;
Second step: inject ceramic powder toward sleeve joint hole, when arriving the appropriate location of below the first pillar upper surface and keep one section Between, the bottom of compacting ceramic material formation fiber connector body and the first fiber-optic fixing-hole and the second fiber-optic fixing-hole, make double Certain certain value that height is 2.0mm ± 0.5mm of the bottom of pore structure fiber connector body;
3rd step: put in sleeve joint hole by location mould, the first pillar is outer, the second location nib is enclosed within to make the first location nib be enclosed within Outside second pillar;
4th step: re-inject ceramic powder in sleeve joint hole, arrives socket mould upper surface position below, makes pressing die downward Motion, and make compacting hole be enclosed within outside the mould body of location, compacting makes a length of 6mm's~23mm on the top of fiber connector body Certain certain value;And keep a period of time form the top of double-pore structure fiber connector body and hold cable chamber;Complete diplopore knot The manufacture of the idiosome of structure fiber connector;
5th step: the idiosome of double-pore structure fiber connector is put into step-by-step movement kiln sintering, completes double-pore structure optical fiber even The manufacture of joint;
In above-mentioned manufacture method, shaping mould is fixedly mounted on the base of press, and socket die sleeve is contained on shaping mould, location mould peace Being contained in socket mould, pressing die is sleeved on outside the mould of location.
A kind of method manufacturing double-pore structure fiber connector the most according to claim 1, it is characterised in that described shrinkage pool The degree of depth be 2.0mm ± 0.5mm.
A kind of method manufacturing double-pore structure fiber connector the most according to claim 1, it is characterised in that described socket A length of 8mm~25mm of mould body.
4. according to a kind of side manufacturing double-pore structure fiber connector described in claim 1 or claim 2 or claim 3 Method, it is characterised in that described in be, described pressing die, location mould, socket mould, the material of shaping mould are all steel or ferrum or alloy.
A kind of method manufacturing double-pore structure fiber connector the most according to claim 4, it is characterised in that described pottery Powder be nano aluminium oxide or nano silicon oxide or nano silicon carbide ceramic or described ceramic powder by weight, by following The ceramics that raw material is constituted is made: carborundum: 60~70 parts, zirconium oxide: 10~20 parts, silicon oxide: 15~25 parts, titanium dioxide: 4 ~6 parts, Tissuemat E: 1~2 part, ammonium polyacrylate: 1~3 part, polyvinyl alcohol: 0.3~0.5 part, yittrium oxide: 0.1~0.3 Part, oleic acid: 2~4 parts, commercially available model be the light stabilizer of 622: 0.05~0.15 part, commercially available model be the ultraviolet of UV-327 Absorbent: 0.04~0.10 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.1~0.3 part;Or it is described Pottery by weight, make: carborundum by the ceramics being made up of following raw material: 60 parts, zirconium oxide: 10 parts, silicon oxide: 15 Part, titanium dioxide: 4 parts, Tissuemat E: 1 part, ammonium polyacrylate: 1 part, polyvinyl alcohol: 0.3 part, yittrium oxide: 0.1 part, oleic acid: 2 Part, commercially available model be the light stabilizer of 622: 0.05 part, commercially available model be the UV absorbent of UV-327: 0.04 part, commercially available Model is the anti-yellowing agent of KT-023 or V78-P TDS: 0.1 part;Or described pottery is by weight, it is made up of following raw material Ceramics make: carborundum: 65 parts, zirconium oxide: 15 parts, silicon oxide: 20 parts, titanium dioxide: 5 parts, Tissuemat E: 1.5 parts, poly- Ammonium acrylate: 2 parts, polyvinyl alcohol: 0.4 part, yittrium oxide: 0.2 part, oleic acid: 3 parts, commercially available model be the light stabilizer of 622: 0.10 part, commercially available model be the UV absorbent of UV-327: 0.07 part, commercially available model be the anti-of KT-023 or V78-P TDS Xanthochromia agent: 0.2 part;Or described pottery is by weight, the ceramics being made up of following raw material is made: carborundum: 70 parts, oxygen Change zirconium: 20 parts, silicon oxide: 25 parts, titanium dioxide: 6 parts, Tissuemat E: 2 parts, ammonium polyacrylate: 3 parts, polyvinyl alcohol: 0.5 part, Yittrium oxide: 0.3 part, oleic acid: 4 parts, commercially available model be the light stabilizer of 622: 0.15 part, commercially available model be the ultraviolet of UV-327 Absorbent: 0.10 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.3 part;Or described pottery is by weight Part is counted, and the ceramics being made up of following raw material is made: carborundum: 68 parts, zirconium oxide: 12 parts, silicon oxide: 18 parts, titanium dioxide: 4 Part, Tissuemat E: 1.6 parts, ammonium polyacrylate: 2.2 parts, polyvinyl alcohol: 0.36 part, yittrium oxide: 0.18 part, oleic acid: 3 parts, city Sell the light stabilizer that model is 622: 0.08 part, commercially available model be the UV absorbent of UV-327: 0.09 part, commercially available model be The anti-yellowing agent of KT-023 or V78-P TDS: 0.24 part.
6. according to a kind of side manufacturing double-pore structure fiber connector described in claim 1 or claim 2 or claim 3 Method, it is characterised in that described in be, described ceramic powder be nano aluminium oxide or nano silicon oxide or nano silicon carbide ceramic or Ceramic powder described in person by weight, make: carborundum by the ceramics being made up of following raw material: 60~70 parts, zirconium oxide: 10 ~20 parts, silicon oxide: 15~25 parts, titanium dioxide: 4~6 parts, Tissuemat E: 1~2 part, ammonium polyacrylate: 1~3 part, polyethylene Alcohol: 0.3~0.5 part, yittrium oxide: 0.1~0.3 part, oleic acid: 2~4 parts, commercially available model be the light stabilizer of 622: 0.05~ 0.15 part, commercially available model be the UV absorbent of UV-327: 0.04~0.10 part, commercially available model be KT-023 or V78-P The anti-yellowing agent of TDS: 0.1~0.3 part.
7. according to a kind of side manufacturing double-pore structure fiber connector described in claim 1 or claim 2 or claim 3 Method, it is characterised in that described in be, described ceramic powder by weight, make: carbonization by the ceramics being made up of following raw material Silicon: 60 parts, zirconium oxide: 10 parts, silicon oxide: 15 parts, titanium dioxide: 4 parts, Tissuemat E: 1 part, ammonium polyacrylate: 1 part, polyethylene Alcohol: 0.3 part, yittrium oxide: 0.1 part, oleic acid: 2 parts, commercially available model be the light stabilizer of 622: 0.05 part, commercially available model be UV- The UV absorbent of 327: 0.04 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.1 part;Or it is described Pottery by weight, make: carborundum by the ceramics being made up of following raw material: 65 parts, zirconium oxide: 15 parts, silicon oxide: 20 Part, titanium dioxide: 5 parts, Tissuemat E: 1.5 parts, ammonium polyacrylate: 2 parts, polyvinyl alcohol: 0.4 part, yittrium oxide: 0.2 part, oleic acid: 3 parts, commercially available model be the light stabilizer of 622: 0.10 part, commercially available model be the UV absorbent of UV-327: 0.07 part, commercially available Model is the anti-yellowing agent of KT-023 or V78-P TDS: 0.2 part;Or described pottery is by weight, it is made up of following raw material Ceramics make: carborundum: 70 parts, zirconium oxide: 20 parts, silicon oxide: 25 parts, titanium dioxide: 6 parts, Tissuemat E: 2 parts, poly-third Olefin(e) acid ammonium: 3 parts, polyvinyl alcohol: 0.5 part, yittrium oxide: 0.3 part, oleic acid: 4 parts, commercially available model be the light stabilizer of 622: 0.15 Part, commercially available model be the UV absorbent of UV-327: 0.10 part, commercially available model be the yellowing-resistant of KT-023 or V78-P TDS Agent: 0.3 part;Or described pottery is by weight, the ceramics being made up of following raw material is made: carborundum: 68 parts, oxidation Zirconium: 12 parts, silicon oxide: 18 parts, titanium dioxide: 4 parts, Tissuemat E: 1.6 parts, ammonium polyacrylate: 2.2 parts, polyvinyl alcohol: 0.36 Part, yittrium oxide: 0.18 part, oleic acid: 3 parts, commercially available model be the light stabilizer of 622: 0.08 part, commercially available model be the purple of UV-327 Ultraviolet absorbers: 0.09 part, commercially available model be the anti-yellowing agent of KT-023 or V78-P TDS: 0.24 part.
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CN201610435835.9A CN106079040B (en) 2016-06-18 2016-06-18 A kind of method for manufacturing double-pore structure fiber connector
CN201711199991.0A CN107797191B (en) 2016-06-18 2016-06-18 A method of manufacture diplopore fiber connector
CN201711199986.XA CN107791365B (en) 2016-06-18 2016-06-18 A method of manufacture double-pore structure fiber connector
PCT/CN2017/085595 WO2017215416A1 (en) 2016-06-18 2017-05-23 Mold for manufacturing double-hole optical fiber connector and method for manufacturing double-hole optical fiber connector

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CN201711200035.XA Division CN107877676B (en) 2016-06-18 2016-06-18 A kind of manufacturing method of double-pore structure fiber connector
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CN107877676B (en) 2019-05-21
CN107797191B (en) 2019-05-14
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CN107877676A (en) 2018-04-06
CN106079040B (en) 2018-05-08
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CN107797191A (en) 2018-03-13
CN107791365A (en) 2018-03-13

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Inventor after: Zhou Bo

Inventor after: Bai Mingming

Inventor after: Li Min

Inventor after: Mei Haojie

Inventor after: Song Mengyuan

Inventor after: Lv Ning

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