A kind of the assembling regulating device and assemble method of dish-style concentrator
Technical field
The present invention relates to a kind of installation and locating methods of dish-style concentrator and corresponding assembling to adjust tooling.
Background technology
Dish-style Stirling photo-thermal power generation technology is currently with the highest mode of solar energy generating efficiency, the effect of heat power generation
Rate highest can reach 25%-34%.Most ripe dish-style Stirling electricity generation system is Cleanergy companies of Sweden currently on the market
Designed, China built up Chinese first dish-style Stirling photo-thermal Demonstration Station in 2012 using the design.
But the technology, later there is no large-scale promotion at home, a key factor for restricting its development is exactly to install
Cost, huge space frame structure to transport and assemble all to have difficulties.And curvature to minute surface is needed when installing
Accurately detect and adjust, each eyeglass is detected and is adjusted one by one after installation is complete when current method of adjustment
Whole, efficiency is very low.
Invention content
The technical problem to be solved in the present invention:The problem of for minute surface method of adjustment inefficiency, providing one kind can
The mounting tool that whole curvature mirror is adjusted is rapidly completed.
Technical solution of the present invention:
A kind of assembling regulating device of dish-style concentrator, including dish stand tooling and minute surface tooling, dish stand tooling are by installing
The composition of column one by one in the plane, these columns are distributed in a circle of plane, and support base is equipped in each column,
The vertex of support base is located on the same hyperboloid;Minute surface tooling is made of the support chip one by one on disk,
Support chip lower end is clamped in mounting base, and upper surface is curved surface, and the upper surface of all support chips is located on the same hyperboloid.
The column of dish stand tooling is distributed on the circumference of concentric circles one by one, is a center stand column on the center of circle, from introversion
The apex height of outer column reduces successively.
Horizontal position, angle and the height of support base can adjust.
The support chip of minute surface tooling is arranged along the radial radiation of disk, is installed between the same upper adjacent two pieces of support chips of circle
Idler wheel.
A kind of assemble method of dish-style concentrator, includes the following steps:
The central connector of dish stand is mounted on the gin pole of dish stand tooling and fixes, by the tangential of dish stand by step 1
Beam is mounted on the support base of column, with short-tail rivet interlacement and is pre-tightened between adjacent two tangential beams;
The radial beam of dish stand is mounted on tangential beam by step 2, and radial beam inner end is mounted on central connector, is used in combination
Tools for bolts ' pretension;
Step 3, first tightens short-tail rivet, then tightens the connection bolt of radial beam and tangential beam, finally tightens radial beam
With the connection bolt of central connector.
Step 4 installs connecting bracket in each back lens surface to be assembled;
Eyeglass is placed on the support chip of minute surface tooling by step 5;
Step 6 is sling dish stand and is suspended in above minute surface tooling, the minute surface tie point on all tangential beams is made just to exist
The top 9-10mm of corresponding connecting bracket;
Step 7 makes dish stand decline, and connects tangential beam and connecting bracket.
Beneficial effects of the present invention:
By the dish stand tooling and minute surface tooling installed in the plane, the group of entire dish stand and minute surface can be quickly finished
Dress and precision adjustment, need not be detected each piece of eyeglass, greatly improve packaging efficiency.
Description of the drawings:
Fig. 1 is dish stand tooling vertical view.
Fig. 2 dish stand tooling side schematic views.
Fig. 3 dish stand tooling use state diagrams.
Fig. 4 is minute surface tooling vertical view.
Fig. 5 is minute surface tooling side view.
Fig. 6 is the partial schematic diagram in minute surface tooling.
Fig. 7 is the side view of support chip.
Specific implementation mode:
Such as Fig. 1 and Fig. 2, dish stand tooling is made of the column one by one 1 for installing in the plane, and all columns 1 are distributed in
In one circle of plane, column 1 is distributed on the circumference of concentric circles one by one, is a center stand column, the present embodiment on the center of circle
In share seven circle columns 1, the apex height of column 1 reduces successively from inside to outside.1 top of each column is installed by one support base
13, the vertex of all support bases 13 is located on the same hyperboloid;Support base 13 is bolted on column 1, support base
13 horizontal position and height on column 1 can be adjusted by bolt.There are three types of support bases 13, the first its top is installation
Hole, is mainly used for limiting the specific node on dish stand and is locked all freedom after the component of dish stand is installed on supported hole
Degree;Second of its top mounting groove, the rod piece of dish stand can be slided along slot;The third its top is smooth supporting surface, bar
Part can be free to slide on the support surface.
Minute surface tooling is made of the support chip one by one 2 on disk, and 2 lower end of support chip is clamped in mounting base
On, upper surface is curved surface, and support chip 2 shares 3 circles in the present embodiment, together along the radially outward a-circle-by-a-circle arrangement of disk
Idler wheel 21 is installed between the one upper adjacent two pieces of support chips 2 of circle.There is supporting point in the middle part of the upper surface of the upper surface of each support 2, institute
There is supporting point to be all located on the same hyperboloid.There is latch 22 in the end of 2 lower end of support chip.
Assembling steps:
The central connector 33 of dish stand is mounted on the gin pole of dish stand tooling and fixes, by cutting for dish stand by step 1
It is mounted on to beam 31 on the support base 13 of column 1, with short-tail rivet interlacement but not tightening between adjacent two tangential beams 31;
The radial beam 32 of dish stand is mounted on tangential beam 31 by step 2, and 32 inner end of radial beam is mounted on central connector
On 33, it is connected with but does not tighten;
Step 3, first tightens short-tail rivet, then tightens the connection bolt of radial beam 32 and tangential beam 31, finally tightens and put
The connection bolt of beam 32 and central connector 33 is penetrated, structure will not change when paying attention to ensureing to tighten.
Step 4 installs connecting bracket 34 in each back lens surface to be assembled;
Eyeglass is placed on the support chip 2 of minute surface tooling by step 5;
Step 6 is sling dish stand and is suspended in above minute surface tooling, makes minute surface connecting pin on all tangential beams 31 just
In the top 9-10mm of corresponding connecting bracket 34;
Step 7 makes dish stand decline, and the minute surface connecting pin for connecting tangential beam 31 is inserted into the connecting hole of connecting bracket 34, complete
Dish stand is slightly sling again after putting down dish stand entirely, makes minute surface not load-bearing, glue is poured into connecting bracket 34, is stood solid to glue
Change.