CN106077536A - A kind of apparatus and method of dual-stream continuous casting plied timber sheet material - Google Patents
A kind of apparatus and method of dual-stream continuous casting plied timber sheet material Download PDFInfo
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- CN106077536A CN106077536A CN201610698117.0A CN201610698117A CN106077536A CN 106077536 A CN106077536 A CN 106077536A CN 201610698117 A CN201610698117 A CN 201610698117A CN 106077536 A CN106077536 A CN 106077536A
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- crystallizer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/007—Continuous casting of metals, i.e. casting in indefinite lengths of composite ingots, i.e. two or more molten metals of different compositions being used to integrally cast the ingots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/143—Plants for continuous casting for horizontal casting
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- Manufacture And Refinement Of Metals (AREA)
Abstract
Present invention relates particularly to the apparatus and method of a kind of dual-stream continuous casting plied timber sheet material, device is provided with the first holding furnace, second holding furnace, first crystallizer, second crystallizer, first conduction stick, second conduction stick, first holding furnace bottom connects described first crystallizer, second holding furnace bottom connects the second crystallizer, first crystallizer and the second crystallizer are connected, first conduction stick and the second conduction stick width are equal, first conduction stick is positioned at below the second conduction stick and fits tightly, first conduction stick and the second conduction stick penetrate the second crystallizer bottom jointly, first conduction stick penetrates the first crystallizer bottom, described first conduction stick and the second conduction stick connect haulage gear.The present invention can substantially reduce the production process of composite board, shortens the production cycle, improves stock utilization, can produce the composite board of lower manufacturing cost, effectively raises the bond strengths such as composite surface simultaneously, improves the reliability of finished product.
Description
Technical field
The present invention relates to the manufacturing technology of a kind of plied timber sheet material, be specifically related to a kind of dual-stream continuous casting plied timber
The apparatus and method of sheet material.
Background technology
In electrical contact field, internal oxidation process is a kind of conventional process manufacturing siluer metal oxide contact, wherein exchanges
Strip-form contacts on the electrical equipment such as catalyst needs to touch assembling after bridge welding connects with copper and uses, and siluer metal oxide and solder and
The wettability that copper touches between bridge is bad, is difficult to welding, thus will the solder side of siluer metal oxide strip-form contacts multiple one layer pure
Silver layer is easy to welding, and requires the thickness distribution of multiple silver layer the most uniformly, has brighter between siluer metal oxide layer and silver layer
True boundary.The multiple silver process of internal oxidation silver technology oxide routine is the multiple silver process of hot rolling, and production process is as follows: silver alloy
Melting cast alloys ingot, spindle extruding is sheet material, after surface treated, carries out argon arc welding with fine silver plate, by heat after heating
Milling train aximal deformation value Rolling compund makes to be formed between silver alloy sheet material and fine silver layer diffusion layer, reaches mesh compound between two-layer
's.
Using hot rolling multiple silver process processing internal oxidation siluer metal oxide strip-form contacts, its shortcoming is long flow path, operation
Many, cause stock utilization the lowest, the production cycle is longer.Therefore a kind of new silver process again of exploitation, reduces production process, improves material
Material utilization rate, shortens the production cycle, has the highest practical value.
Consult data of literatures to understand, have employed twin casting when producing AlCu/Al functionally gradient material (FGM) and cast continuously
Method, in recombination process, bi-material has the phase diffusion layer of the biggest thickness area on compound interface, uses such technique, suitable
The material that compound interface bi-material distribution gradient is produced in symphysis, flatness to compound interface does not require, is not appropriate for raw
Produce siluer metal oxide class lamellar slider material, because the final performance of slider material is affected relatively too greatly by the fluctuation of composite surface
Greatly.
Patent CN100377814C discloses a kind of covering material horizontal casting direct combination former and technique, passes through
The method of this patent, is only suitable for producing simple metal composite wire, and is not suitable for producing alloy material and the simple metal of complicated component
Between composite board.Patent CN104148599B discloses a kind of covering material solid-liquid horizontal casting former and method,
Use the method that core material good for preforming is passed crystallizer, at other gold of core material surface recombination one layer of solid-state
Belonging to, same, this method is only suitable for producing circular composite bar, is not appropriate for producing alloy material and the proof gold of complicated component
Composite board between genus, and owing to core material prepared in advance by needs, the cleannes of compound interface it is difficult to ensure that.
Summary of the invention
The stock utilization that the invention aims to solve internal oxidation strip-form contacts hot rolling multiple silver process existence is low
With the shortcoming of production cycle length, and provide a kind of dual-stream continuous casting plied timber sheet material apparatus and method.
The technical solution used in the present invention is as follows: the device of a kind of dual-stream continuous casting plied timber sheet material, described dress
Install the first holding furnace, the second holding furnace, the first crystallizer, the second crystallizer, the first conduction stick, the second conduction stick, described
First holding furnace bottom connects described first crystallizer, and described second holding furnace bottom connects described second crystallizer, and described the
One crystallizer and the second crystallizer are connected, and described first conduction stick and the second conduction stick width are equal, described first conduction stick
Being positioned at below the second conduction stick and fit tightly, described first conduction stick and the second conduction stick penetrate at the bottom of the second crystallizer jointly
End, described first conduction stick penetrates the first crystallizer bottom, described first conduction stick and the second conduction stick and connects haulage gear.
The tail surface of described first crystallizer is provided with the first water collar and temperature measuring equipment, the tail surface of the second crystallizer
It is provided with the second water collar and temperature measuring equipment.
Described first holding furnace and/or the second holding furnace are graphite material, described first holding furnace and/or the second holding furnace
Outer surface has frequency heating device and temperature measuring equipment.
It is provided with water cooling plant in the second conduction stick exit.
For the method for the device of above-mentioned dual-stream continuous casting plied timber sheet material, comprise the following steps:
1) raw metal N is melted, pours the first holding furnace into, flow into the first crystallizer, the first conduction stick by raw metal N by
One crystallizer introduces the second crystalliser feet;
2) raw metal M is melted, pour the second holding furnace into, flow into the second crystallizer, with the metal drawn by the first conduction stick
Raw material N is in mutual welding clinkering;
3) control haulage gear and jointly drawn raw metal N and raw metal M by the first conduction stick and the second conduction stick, cool down shape
Become semifinished sheet;
4) semifinished sheet that step 3) obtains is obtained finished product through subsequent treatment.
Described raw metal N and raw metal M is simple metal or multicomponent alloy, described simple metal include silver, copper,
Aluminum, nickel, described multicomponent alloy includes silver alloy, copper alloy, aluminium alloy, ferroalloy.
Comprising alloying element in described silver alloy, described alloying element is one or both in cadmium, copper, zinc, stannum and indium,
The weight/mass percentage composition of alloying element is 5% ~ 25%.
The melting point difference of raw metal M and raw metal N is less than or equal to 200 DEG C, and the fusing point of raw metal M is more than gold
Belong to the fusing point of raw material N.
The hauling speed of described raw metal M and raw metal N and raw metal N and raw metal M be 10mm/min ~
200mm/min。
Beneficial effects of the present invention is as follows: 1, dual-stream continuous casting composite board faying face is metallurgical binding, multiple with hot rolling
Machinery between plywood material+slight spread combines and compares, and bond strength and reliability are higher;2, dual-stream continuous foundry engieering produces
Multiple silver plate material, the melting-extruding of an operation the most alternative method hot rolling technique-surface process-welding-heating-method hot rolling
Etc. operation, the production cycle shortens, and reduces manufacturing cost;3, method hot rolling sheet material refines method hot rolling operation, overall material profit
Only have about 60% by rate, and dual-stream continuous foundry engieering composite board stock utilization can reach more than 95%, stock utilization
It is obviously improved;4, method hot rolling sheet material is limited to welding and heating furnace length, realizes short slab only and produces, and dual-stream continuous casting
The technology composite board of making can realize winding metaplasia and produce, and follow-up cold rolling and punching operation can realize automated production, reduces operation
Intensity;5, the process route of present invention design is simple, and stock utilization is high, with short production cycle, is suitable for producing in enormous quantities.
Accompanying drawing explanation
Fig. 1 is the structural representation of device.
In figure, the 1, first holding furnace;2, the second holding furnace;3, the first crystallizer;4, the second crystallizer;5, the first drain
Rod;6, the second conduction stick;7, haulage gear;801, the first water collar;802, the second water collar;9, water cooling plant;10, first melts
Furnace;11, the second smelting furnace.
Detailed description of the invention
Below by embodiment, the present invention is specifically described, is served only for the present invention being further described, no
It is understood that for limiting the scope of the present invention, the technician in this field can be according to the content of foregoing invention to the present invention
Make some nonessential improvement and adjustment.
As it is shown in figure 1, a kind of dual-stream continuous casting plied timber sheet material device, described device be provided with the first holding furnace 1,
Second holding furnace the 2, first crystallizer the 3, second crystallizer the 4, first conduction stick the 5, second conduction stick 6, described first holding furnace 1 end
End connects described first crystallizer 3, and described second holding furnace 2 bottom connects described second crystallizer 4, described first crystallizer 3
Being connected with the second crystallizer 4, described first conduction stick 5 and the second conduction stick 6 width are equal, and described first conduction stick 5 is positioned at
Below second conduction stick 6 and fit tightly, described first conduction stick 5 and the second conduction stick 6 penetrated for second crystallizer 4 end jointly
End, described first conduction stick 5 penetrates the first crystallizer 3 bottom, and described first conduction stick 5 and the second conduction stick 6 connect traction machine
Structure 7.The tail surface of described first crystallizer 3 is provided with the first water collar 801 and temperature measuring equipment, the afterbody table of the second crystallizer 4
Face is provided with the second water collar 802 and temperature measuring equipment, controls mould temperature by discharge.Described first holding furnace 1 and second
Holding furnace 2 is graphite material, and described first holding furnace 1 and the second holding furnace 2 outer surface have frequency heating device and temperature measuring equipment,
For controlling the temperature of holding furnace.Being provided with water cooling plant 9 in the second conduction stick 6 exit, the composite board making continuous casting complete is fast
Quickly cooling is but, it is to avoid composite board surface oxidation.Device comprises the first smelting furnace 10 and the second smelting furnace 11, is respectively used to melted gold
Belonging to raw material N and raw metal M, the first smelting furnace 10 and the second smelting furnace 11 are graphite material, described first smelting furnace 10 and the
Two smelting furnace 11 outer surfaces have frequency heating device and temperature measuring equipment, are used for heating.
Embodiment one:
A) the first drainage bar 5 width × thickness=40mm × 2mm, the first drainage bar 5 passes haulage gear the 7, second crystallizer 4 and
First crystallizer 3, melts fine silver in the first smelting furnace 10, and fusion temperature 1400 DEG C, from the first smelting furnace after fusing
It is poured onto in 10 in first holding furnace 1, flows into the first crystallizer 3 soaking zone, the first holding furnace 1 holding temperature 1150 DEG C, adjust
Discharge in first water collar 801 is 0.5m3/ 9, hydraulic pressure 0.1MPa, be adjusted to 800 DEG C by the first crystallizer 3 temperature, sets
Hauling speed 10mm/m7n, pulls out the first crystallizer 3 by fine silver plate, enters the second crystallizer 4 cooling section, stops traction.
B) silver-colored, cadmium are melted in the second smelting furnace 11 alloy of formation homogenization, fusion temperature 1300 DEG C;Adjust traction
Mechanism 7, makes the first drainage bar 5 and the second drainage bar 6 also cross haulage gear 7, the second drainage bar 6 width × thickness=40mm
× 15mm, the second draw bar 6, through haulage gear 7 and the second crystallizer 4, arranges the temperature 1050 DEG C of the second holding furnace 2, silver cadmium
Alloy is poured onto in the second holding furnace 2 from the second smelting furnace 11, flows into the second crystallizer 4 soaking zone, adjusts the second water collar
Discharge in 802 is 2m3/ 9, hydraulic pressure 0.5MPa, be adjusted to 600 DEG C by the second mould temperature 4, sets hauling speed
10mm/m7n, haulage gear 7 drives the first drainage bar 5 and the second drainage bar 6 to run simultaneously, through the second crystallizer 4 soaking zone
The multiple silver plate material of rear formation silver-cadmium alloy, pulls out the second crystallizer 4 by multiple for silver-cadmium alloy silver plate material continuously.
C) water cooling plant 9 hydraulic pressure 0.02MPa, flow 0.5m are set3/ 9, through said process, produce width × thickness=
The silver-cadmium alloy of 40mm × 17mm multiple silver band, band is produced as finished product through operations such as cold rolling-punching-internal oxidition-surface process.
Embodiment two:
A) the first drainage bar 5 width × thickness=100mm × 5mm, the first drainage bar 5 passes haulage gear the 7, second crystallizer 4 and
First crystallizer 3, melts fine silver in the first smelting furnace 10, and fusion temperature 1300 DEG C, from the first smelting furnace after fusing
It is poured onto in 10 in first holding furnace 1, flows into the first crystallizer 3 soaking zone, the first holding furnace 1 holding temperature 1100 DEG C, adjust
Discharge in first water collar 801 is 1m3/ 9, hydraulic pressure 1MPa, be adjusted to 500 DEG C by the first crystallizer 3 temperature, sets traction
Speed 100mm/m7n, pulls out the first crystallizer 3 by fine silver plate, enters the second crystallizer 4 cooling section, stops traction.
B) silver, stannum, indium are melted in the second smelting furnace 11 alloy of formation homogenization, fusion temperature 1250 DEG C;Adjust
Haulage gear 7, make the first drainage bar 5 and the second drainage bar 6 also cross haulage gear 7, the second drainage bar 6 width × thickness=
100mm × 50mm, the second drainage bar 6, through haulage gear 7 and the second crystallizer 4, arranges the temperature 1150 of the second holding furnace 2
DEG C, silver tin-indium alloy is poured onto in the second holding furnace 2 from the second smelting furnace 11, flows into the second crystallizer 4 soaking zone, adjusts the
Discharge in two water collars 802 is 1m3/ 9, hydraulic pressure 0.3MPa, be adjusted to 400 DEG C by the second crystallizer 4 temperature, sets traction
Speed 100mm/m7n, haulage gear 7 drives the first drainage bar 5 and the second drainage bar 6 to run simultaneously, protects through the second crystallizer 4
Form the multiple silver plate material of silver tin-indium alloy after temperature section, continuously multiple for silver tin-indium alloy silver plate material is pulled out the second crystallizer 4.
C) water cooling plant 9 hydraulic pressure 0.1MPa, flow 0.8m are set3/ 9, through said process, produce width × thickness=
The silver-colored tin-indium alloy of 100mm × 55mm multiple silver band, band is produced as into through operations such as cold rolling-punching-internal oxidition-surface process
Product.
Embodiment three:
A) the first drainage bar 5 width × thickness=60mm × 2.5mm, the first drainage bar 5 is through haulage gear the 7, second crystallizer 4
With the first crystallizer 3, being melted by fine silver in the first smelting furnace 10, fusion temperature 1200 DEG C, from the first melting after fusing
Stove 10 is poured onto in the first holding furnace 1, flows into the first crystallizer 3 soaking zone, the first holding furnace 1 holding temperature 1050 DEG C,
Discharge in one water collar 801 is 1.5m3/ 9, hydraulic pressure 5MPa, be adjusted to 650 DEG C, by fine silver plate by the first crystallizer 3 temperature
Pull out the first crystallizer 3, enter the second crystallizer 4 cooling section, stop traction.
B) silver-colored, copper are melted in the second smelting furnace 11 alloy of formation homogenization, fusion temperature 1400 DEG C;Adjust traction
Mechanism 7, makes the first drainage bar 5 and the second drainage bar 6 also cross haulage gear 7, the second drainage bar 6 width × thickness=60mm
× 20mm, the second drainage bar 6, through haulage gear 7 and the second crystallizer 4, arranges the temperature 1100 DEG C of the second holding furnace 2, silver-bearing copper
Alloy is poured onto in the second holding furnace 2 from the second smelting furnace 11, flows into the second crystallizer 4 soaking zone, adjusts the second water collar
Discharge in 802 is 1.5m3/ 9, hydraulic pressure 5MPa, be adjusted to 550 DEG C by the second crystallizer 4 temperature, sets hauling speed
50mm/m7n, haulage gear 7 drives the first drainage bar 5 and the second drainage bar 6 to run simultaneously, through the second crystallizer 4 soaking zone
The multiple silver plate material of rear formation yellow gold, pulls out the second crystallizer 4 by multiple for yellow gold silver plate material continuously.
C) water cooling plant 9 hydraulic pressure 1MPa, flow 3m are set3/ 9, through said process, produce width × thickness=50mm ×
The yellow gold of 22.5mm multiple silver band, band is produced as finished product through operations such as cold rolling-punching-internal oxidition-surface process.
Embodiment four:
A) the first drainage bar 5 width × thickness=70mm × 20mm, the first drainage bar 5 passes haulage gear the 7, second crystallizer 4 and
First crystallizer 3, melts silver in the first smelting furnace 10, fusion temperature 1400 DEG C, from the first smelting furnace 10 after fusing
In be poured onto in the first holding furnace 1, flow into the first crystallizer 3 soaking zone, the first holding furnace 1 holding temperature 1150 DEG C, the first water
Discharge in cold set 801 is 0.8m3/ 9, hydraulic pressure 4MPa, be adjusted to 650 DEG C by the first crystallizer 3 temperature, sets hauling speed
80mm/m7n, pulls out the first crystallizer 3 by silver plate material, enters the second crystallizer 4 cooling section, stops traction.
B) copper and zinc are melted in the second smelting furnace 11, fusion temperature 1300 DEG C;Adjust haulage gear 7, make first to draw
Flow post 5 and the second drainage bar 6 are also cross haulage gear 7, the second drainage bar 6 width × thickness=70mm × 20mm, the second drain
Bar 6, through haulage gear 7 and the second crystallizer 4, arranges the temperature 1250 DEG C of the second holding furnace 2, and ormolu is from the second melting
Being poured onto in stove 11 in second holding furnace 2, flow into the second crystallizer 4 soaking zone, the discharge adjusted in the second water collar 802 is
0.8m3/ 9, hydraulic pressure 1.8MPa, be adjusted to 650 DEG C by the second crystallizer 4 temperature, sets hauling speed 80mm/m7n, haulage gear
7 drive the first drainage bar 5 and the second drainage bar 6 to run simultaneously, and form the multiple copper zinc of silver and be combined after the second crystallizer 4 soaking zone
Sheet material, pulls out the second crystallizer 4 by multiple for silver copper zinc composite board continuously.
C) water cooling plant 9 hydraulic pressure 1.5MPa, flow 10m are set3/ 9, through said process, produce width × thickness=70mm
The multiple copper zinc composite strip of the silver of × 40mm, band forms finished product through cold rolling-punching-surface process.
Claims (9)
1. the device of a dual-stream continuous casting plied timber sheet material, it is characterised in that: described device is provided with the first holding furnace
(1), the second holding furnace (2), the first crystallizer (3), the second crystallizer (4), the first conduction stick (5), the second conduction stick (6), institute
Stating the first holding furnace (1) bottom and connect described first crystallizer (3), described second holding furnace (2) bottom connects described second knot
Brilliant device (4), described first crystallizer (3) is connected with the second crystallizer (4), described first conduction stick (5) and the second conduction stick
(6) width is equal, and described first conduction stick (5) is positioned at the second conduction stick (6) lower section and fits tightly, described first conduction stick
(5) and the second conduction stick (6) penetrates the second crystallizer (4) bottom jointly, and described first conduction stick (5) penetrates the first crystallizer
(3) bottom, described first conduction stick (5) and the second conduction stick (6) connect haulage gear (7).
The device of dual-stream continuous the most according to claim 1 casting plied timber sheet material, it is characterised in that: described first knot
The tail surface of brilliant device (3) is provided with the first water collar (801) and temperature measuring equipment, and the tail surface of the second crystallizer (4) is provided with the
Two water collars (802) and temperature measuring equipment.
The device of dual-stream continuous the most according to claim 1 casting plied timber sheet material, it is characterised in that: described first protects
Temperature stove (1) and/or the second holding furnace (2) are graphite material, described first holding furnace (1) and/or the second holding furnace (2) outer surface
There are frequency heating device and temperature measuring equipment.
The device of dual-stream continuous the most according to claim 1 casting plied timber sheet material, it is characterised in that: in the second drain
Rod (6) exit is provided with water cooling plant (9).
5. the method casting the device of plied timber sheet material for the dual-stream continuous described in any one of claim 1-4, its feature
It is, comprises the following steps:
Being melted by raw metal N, pour the first holding furnace (1) into, flow into the first crystallizer (3), the first conduction stick (5) is by metal raw
Material N is introduced the second crystallizer (4) bottom by the first crystallizer (3);
Raw metal M is melted, pours the second holding furnace (2) into, flow into the second crystallizer (4), draw with by the first conduction stick (5)
Raw metal N in mutual welding clinkering;
Control haulage gear (7) and jointly drawn raw metal N and raw metal by the first conduction stick (5) and the second conduction stick (6)
M, is cooled into semifinished sheet;
Semifinished sheet step 3) obtained obtains finished product through subsequent treatment.
Method the most according to claim 5, it is characterised in that: described raw metal N and raw metal M be simple metal or
Person's multicomponent alloy, described simple metal includes that silver, copper, aluminum, nickel, described multicomponent alloy include that silver alloy, copper alloy, aluminum close
Gold, ferroalloy.
Method the most according to claim 5, it is characterised in that: described silver alloy comprises alloying element, described alloy unit
Element is one or both in cadmium, copper, zinc, stannum and indium, and the weight/mass percentage composition of alloying element is 5% ~ 25%.
Method the most according to claim 5, it is characterised in that: the melting point difference of raw metal M and raw metal N less than or
Equal to 200 DEG C, and the fusing point that the fusing point of raw metal M is more than raw metal N.
Method the most according to claim 5, it is characterised in that: described raw metal M and raw metal N and raw metal
The hauling speed of N and raw metal M is 10mm/min ~ 200mm/min.
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CN201610698117.0A CN106077536B (en) | 2016-08-22 | 2016-08-22 | A kind of apparatus and method of dual-stream continuous casting plied timber plate |
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CN108465789A (en) * | 2018-03-27 | 2018-08-31 | 北京科技大学 | A kind of bi-metal composite panel continuous casting direct forming equipment and technique |
CN112743058A (en) * | 2020-12-31 | 2021-05-04 | 杭州华光焊接新材料股份有限公司 | Continuous casting machine and continuous casting method |
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CN108465789A (en) * | 2018-03-27 | 2018-08-31 | 北京科技大学 | A kind of bi-metal composite panel continuous casting direct forming equipment and technique |
CN112743058A (en) * | 2020-12-31 | 2021-05-04 | 杭州华光焊接新材料股份有限公司 | Continuous casting machine and continuous casting method |
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