CN106077353B - Automobile gearbox synchronous gear stamping machine - Google Patents
Automobile gearbox synchronous gear stamping machine Download PDFInfo
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- CN106077353B CN106077353B CN201610658622.2A CN201610658622A CN106077353B CN 106077353 B CN106077353 B CN 106077353B CN 201610658622 A CN201610658622 A CN 201610658622A CN 106077353 B CN106077353 B CN 106077353B
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- Prior art keywords
- baffle
- plate
- processing groove
- automobile gearbox
- synchronous gear
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/28—Making other particular articles wheels or the like gear wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/30—Ferrous alloys, e.g. steel alloys containing chromium with cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forging (AREA)
- General Details Of Gearings (AREA)
Abstract
The invention discloses a kind of automobile gearbox synchronous gear stamping machine, including staking punch, workbench, cylinder I, right baffle-plate, right shell body, front apron, rear baffle, push pedal and guide plate；Feed well is formed between right baffle-plate and right shell body；The processing groove of processing automobile gearbox synchronous gear is formed between front apron and rear baffle, the left end of processing groove is communicated with feed well；One circular port is set on workbench and in the middle part of the left end of processing groove, and staking punch, pilot hole and circular port are coaxially set；Chute is formed between the rear end of right baffle-plate and rear baffle, the piston rod of cylinder I stretches to chute, and end and the push pedal of piston rod are hinged；Front apron and rear baffle are equipped with baffle mechanism close to the outlet of processing groove.The present invention cleverly make use of feed well and processing groove, and automobile gearbox synchronous gear to be processed is automatically positioned using cylinder I and baffle mechanism, registration, and simple in construction, operate safer.
Description
Technical field
The present invention relates to a kind of pressing equipment, more particularly to a kind of automobile gearbox synchronous gear stamping machine.
Background technology
The fast development and keen competition of auto industry, to domestic gearbox gear processing enterprise and equipment supplier with
While carrying out opportunity, it was also proposed that new challenge；While automobile gearbox synchronous gear processing cost is controlled, how height is realized
Effect, high accuracy and high stability processing, are current problems faced and improve the direction improved.
In the prior art, automobile gearbox synchronous gear need to carry out before turning is carried out first punching press forge, frictional force into
The thin slice of type and punching press centre bottom.Automobile gearbox synchronous gear blank forms mould substantially after frictional force extrusion forming
Type, because being formed in the endoporus bottom of automobile gearbox synchronous gear to be processed with thin slice, so need to be with stamping machine by punching press center
The thin slice of the residual of bottom is washed out.
At present, the pressing equipment of the thin slice of punching press centre bottom mainly includes upper mould 50 (being also drift), the and of operating desk 51
Lower mould 52, as shown in figure 1, lower mould 52 is arranged in the groove set on operating desk 51, one is set below the middle part of lower mould 52
Automobile gearbox synchronous gear 42 to be processed is placed in the hole of lower mould 52 by blow tank 53, operating personnel by fixture, to be added
Thin slice in the automobile gearbox endoporus of work upward, when upper mould 50 is depressed, presses on automobile gearbox synchronous gear 42 to be processed
On the thin slice at top, thin slice departs from automobile gearbox synchronous gear 42 to be processed, and synchronous by automobile gearbox to be processed
The centre bore of tooth 42 is fallen into blow tank 53, and gases at high pressure spray gun is provided with operating desk 51, and gases at high pressure spray gun will fall off
Thin slice blown out from blow tank 53.This processing mode production efficiency is low, and labor intensity increases, and production cost is high.
The content of the invention
For above-mentioned the shortcomings of the prior art, the invention provides a kind of simple in construction, production cost it is low,
And the automobile gearbox synchronous gear stamping machine saved labour turnover.
In order to solve the above-mentioned technical problem, present invention employs following technical scheme：
Automobile gearbox synchronous gear stamping machine includes base, supporting table, vertical column, slide, rushing on slide
Pressure head, workbench, cylinder I, right baffle-plate, right shell body, front apron, rear baffle, push pedal and guide plate；The slide is arranged on perpendicular
It is slidably matched on right cylinder and with vertical column in the vertical direction, the supporting table is fixed on base by hold-down mechanism；
The workbench is fixed in supporting table, and the right baffle-plate, right shell body, front apron and rear baffle are fixed on work
On platform, the right baffle-plate is parallel with right shell body, and it is synchronous that automobile gearbox to be processed is formed between right baffle-plate and right shell body
The feed well of tooth, the distance between the right baffle-plate and right shell body are maximum cylindrical more straight than automobile gearbox synchronous gear to be processed
The big 2-5mm in footpath；The top of the right baffle-plate sets overhead gage, and the side of the overhead gage is fixed on right baffle-plate, overhead gage
Opposite side stretches to the top of feed well；The processing of processing automobile gearbox synchronous gear is formed between the front apron and rear baffle
Groove, the processing groove is vertical with feed well, and the left end of processing groove is communicated with feed well；
One circular port is set on the workbench and in the middle part of the left end of processing groove, and the guide plate is fixed on front
On plate and rear baffle, pilot hole is set on the guide plate；The staking punch, pilot hole and circular port in the vertical direction pair
Should, and be coaxially set；External diameter big 1-1.5mm of the diameter of the pilot hole than staking punch；The workbench is close to rear side
One waste material output channel is set, and the waste material output channel is communicated with circular port, waste material is connected outside the waste material output channel and is received
Collection bucket；
Chute is formed between the rear end of the right baffle-plate and rear baffle, the cylinder I is arranged in supporting table and close to branch
The left side of platform is supportted, the piston rod of the cylinder I stretches to chute, and end and the push pedal of the piston rod are hinged, the push pedal is installed
Coordinate in chute and with slide；When the piston rod of the cylinder I reaches low order end, in the right side and circular port of push pedal
The distance of the heart is the half of the maximum outside diameter of automobile gearbox synchronous gear to be processed；
The rear side of the front apron and the front side of rear baffle are constituted by corresponding straightway I, oblique line section and straightway II,
Straightway I is close to the left end of processing groove, and the straightway II is close to the right-hand member of processing groove, and the oblique line section is positioned at the He of straightway I
Between straightway II, the distance between straightway I on front side of straightway I and rear baffle on rear side of the front apron is than to be processed
On front side of straightway II and rear baffle on rear side of the big 1-2mm of maximum outside diameter of automobile gearbox synchronous gear, the front apron
Maximum outside diameter big 2.5-3.5mm of the distance between the straightway II than automobile gearbox synchronous gear to be processed；It is described to add
The right-hand member connection workpiece collection bucket of work groove；
The front apron and rear baffle are equipped with baffle mechanism close to the outlet of processing groove；Baffle plate machine on the front apron
Structure includes baffle plate I, slider I, spring I and plug I；The front apron close to processing groove right-hand member set a mounting hole I, it is described before
The inner side of baffle plate, which is set, can accommodate the groove I of baffle plate I, and one end of the baffle plate I is hinged on groove I and away from processing groove outlet
One end, the other end of baffle plate I stretches to the right-hand member of processing groove；The mounting hole I is made up of macropore and aperture, and the one of the slider I
Hold spherical for semicircle, the other end of slider I is big termination；Aperture and top of the semicircle bulbous end of the slider I through mounting hole I
Baffle plate I, the big termination of slider I is located in the macropore of mounting hole I；The plug I is coordinated by screw thread to be screwed in mounting hole I
In macropore, the spring I is arranged in the macropore of mounting hole I, and one end of spring I is pressed on plug I, another side pressure of spring I
On the big termination of slider I；
The baffle mechanism of the rear baffle includes baffle plate II, sliding block II, spring II and plug II；The rear baffle is close to be added
The right-hand member of work groove sets a mounting hole II, and the inner side of the rear baffle, which is set, can accommodate the groove II of baffle plate II, the baffle plate II
One end be hinged on groove II and the one end exported away from processing groove, the other end of baffle plate II stretches to the right-hand member of processing groove；It is described
Mounting hole II is made up of macropore and aperture, and one end of the sliding block II is spherical for semicircle, and the other end of sliding block II is big termination；Institute
The semicircle bulbous end for stating sliding block II passes through the aperture of mounting hole II and heads on baffle plate II, and the big termination of sliding block II is located at mounting hole II
Macropore in；The plug II is coordinated by screw thread to be screwed in the macropore of mounting hole II, and the spring II is arranged on mounting hole
In II macropore, one end of spring II is pressed on plug II, and the other end of spring II is pressed on the big termination of sliding block II；
The correspondence of baffle plate II on baffle plate I and rear baffle on the front apron；
The both sides of the feed well and the both sides of processing groove are uniformly arranged jet gun, and the gas outlet direction of the jet gun is treated
The traffic direction of the automobile gearbox synchronous gear of processing, the jet gun is connected on air jet pipe.
As a preferred embodiment of the present invention, the baffle plate I and baffle plate II are simultaneously same with automobile gearbox to be processed
The distance that the center of circle to the circular port center of automobile gearbox synchronous gear are determined during step tooth contact is automobile gearbox to be processed
Cylindrical twice or three times of synchronous gear.
As another preferred scheme of the present invention, the automobile gearbox synchronous gear stamping machine also includes cylinder II, described
One through hole is set on workbench and positioned at the lower section of front apron, the through hole is with waste material output channel respectively positioned at circular port
Opposite sides, the piston rod of the cylinder II puts in through hole, sets a pushing block in the front end of piston rod, the pushing block and through hole with
And the basal sliding of pushing block and circular port coordinates.
As a modification of the present invention scheme, the workbench, right baffle-plate, right shell body, front apron and rear baffle
Material percentage composition by weight includes：Aluminium 0.65%, vanadium 0.12%, chromium 22%, cobalt 0.35%, carbon 0.7%, manganese 10.5%, molybdenum
0.6%th, tungsten 0.7% and titanium 0.03%；Surplus is iron.
Compared with prior art, the present invention has the following technical effect that：
1st, the present invention cleverly make use of feed well and processing groove, and using cylinder I and baffle mechanism to vapour to be processed
Car gearbox synchronous gear tooth is automatically positioned, registration, and simple in construction.
2nd, automobile gearbox synchronous gear to be processed enters the top of the circular port of Stamping Area by feed well and cylinder I,
Stamping Area is placed on without operating personnel, automatic charging punching press is realized, more efficient, operating personnel are without close to Stamping Area, behaviour
Make safer.
Brief description of the drawings
Fig. 1 is the structural representation of the pressing equipment of the thin slice of punching press centre bottom of the prior art；
Fig. 2 is the structural representation of automobile gearbox synchronous gear stamping machine；
Fig. 3 is the structural representation that automobile gearbox synchronous gear to be processed is located at Stamping Area；
Fig. 4 is the structural representation that front apron, rear baffle and workpiece collection bucket coordinate；
Fig. 5 is the structural representation of front apron and rear baffle.
In figure, 1-base；2-supporting table；3-vertical column；4-slide；5-staking punch；6-workbench；7—
Cylinder I；8-right baffle-plate；9-right shell body；10-front apron；11-rear baffle；12-push pedal；13-guide plate；14-charging
Groove；15-overhead gage；16-processing groove；17-circular port；18-pilot hole；19-waste material output channel；20-garbage collection
Bucket；21-straightway I；22-oblique line section；23-straightway II；24-workpiece collection bucket；25-baffle plate I；26-slider I；
27-spring I；28-plug I；29-mounting hole I；30-groove I；31-baffle plate II；32-sliding block II；33-spring II；
34-plug II；35-mounting hole II；36-groove II；37-jet gun；38-air jet pipe；39-cylinder II；40-through hole；
41-pushing block；42-automobile gearbox synchronous gear；43-pressing plate；44-cushion block；50-go up mould；51-operating desk；52-lower mould；
53-blow tank.
Embodiment
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
In the description of the invention, the orientation or position that term "front", "rear", "left", "right", " on ", " under " indicate are closed
It is to be described based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention and simplifying.
As shown in Figure 2,3, automobile gearbox synchronous gear stamping machine include base 1, supporting table 2, vertical column 3, slide 4,
Staking punch 5, workbench 6, cylinder I 7, right baffle-plate 8, right shell body 9, front apron 10, rear baffle 11 on slide 4, push away
Plate 12, guide plate 13 and cylinder II 39.Slide 4, which is arranged on vertical column 3 and slided with the vertical in the vertical direction of column 3, matches somebody with somebody
Close, staking punch 5 is fixedly mounted on slide 4, and supporting table 2 is fixed on base 1 by hold-down mechanism, in the present embodiment,
The corner of base 1 is provided with hold-down mechanism, and hold-down mechanism includes pressing plate 43, cushion block 44, tie down screw and locking nut, pressing plate
43 middle part is fixed on base 1 by tie down screw and locking nut, and one end of pressing plate 43 is pressed in base 1 by cushion block 44
On, the other end of pressing plate 43 is pressed in supporting table 2.
Workbench 6 is fixed in supporting table 2, and right baffle-plate 8, right shell body 9, front apron 10 and rear baffle 11 are fixed on work
On platform 6, right baffle-plate 8 is parallel with right shell body 9, and it is synchronous that automobile gearbox to be processed is formed between right baffle-plate 8 and right shell body 9
The feed well 14 of tooth 42, the distance between right baffle-plate 8 and right shell body 9 are outer than the maximum of automobile gearbox synchronous gear 42 to be processed
The big 2-5mm of circular diameter.The top of right baffle-plate 8 sets overhead gage 15, and the side of overhead gage 15 is fixed on right baffle-plate 8, overhead gage
15 opposite side stretches to the top of feed well 14.Processing automobile gearbox synchronous gear 42 is formed between front apron 10 and rear baffle 11
Processing groove 16, processing groove 16 is vertical with feed well 14, and the left end of processing groove 16 is communicated with feed well 14, in the present embodiment
In, feed well 14 is inclined to set, and one end that feed well 14 is communicated with processing groove 16 is low, is so conducive to automobile to be processed to become
The fast slide downward of case synchronous gear 42, makes automobile gearbox synchronous gear 42 to be processed smoothly enter in processing groove 16.
One circular port 17 is set on workbench 6 and in the middle part of the left end of processing groove 16, and guide plate 13 is fixed on front
On plate 10 and rear baffle 11, pilot hole 18 is set, as shown in Figure 3 on guide plate 13.Staking punch 5, pilot hole 18 and circular port 17
In the vertical direction correspondence, and be coaxially set.External diameter big 1-1.5mm of the diameter of pilot hole 18 than staking punch 5；Workbench
6 set a waste material output channel 19 close to rear side, and waste material output channel 19 is communicated with circular port 17, connect outside waste material output channel 19
Connect garbage collection bucket 20.Pilot hole 18 on guide plate 13 plays a part of guiding, its staking punch 5 is accurately directed at processing groove
Circular port 17 on 16.When automobile gearbox synchronous gear 42 to be processed is moved to the surface of circular port 17, slide 4 is downward
Mobile, the staking punch 5 on slide 4 moves downwardly through the pilot hole 18 on guide plate 13, and punching press is in automobile variable speed to be processed
On thin slice on case synchronous gear 42, thin slice is set to fall into waste material output channel after departing from the centre bore of automobile gearbox synchronous gear 42
19, subsequent staking punch 5 is moved up, during moving up, and because of the barrier effect of guide plate 13, makes its automobile gearbox to be processed
Synchronous gear 42 leaves staking punch 5.One through hole 40, through hole 40 and waste material are set on workbench 6 and positioned at the lower section of front apron 10
Output channel 19 is located at the opposite sides of circular port 17 respectively, and the piston rod of cylinder II 39 puts in through hole 40, before piston rod
End sets a pushing block 41, and the basal sliding of pushing block 41 and through hole 40 and pushing block 41 and circular port 17 coordinates.The work of cylinder II 39
Stopper rod stretches out, and the driving promotion of pushing block 41 falls into the thin slice in waste material output channel 19 and moved into garbage collection bucket 20.
Chute is formed between the rear end of right baffle-plate 8 and rear baffle 11, cylinder I 7 is arranged in supporting table 2 and close to supporting table
2 left side, the piston rod of cylinder I 7 stretches to chute, and end and the push pedal 12 of piston rod are hinged, and push pedal 12 is arranged in chute simultaneously
Coordinate with slide.When the piston rod of cylinder I 7 reaches low order end, the right side of push pedal 12 and the distance at the center of circular port 17
For the half of the maximum outside diameter of automobile gearbox synchronous gear 42 to be processed.When the piston rod retraction of cylinder I 7, push pedal 12
Also and then retract, next automobile gearbox synchronous gear 42 to be processed is slipped down in processing groove 16, and the piston rod of cylinder I 7 is again
Stretch out, push pedal 12 promotes the automobile gearbox synchronous gear 42 to be processed just glided to be moved to the position of circular port 17.
The rear side of front apron 10 and the front side of rear baffle 11 are by corresponding straightway I 21, oblique line section 22 and straightway II
23 compositions, as shown in figure 4, left end of the straightway I 21 close to processing groove 16, straightway II 23 close to processing groove 16 right-hand member, tiltedly
Line segment 22 is located between straightway I 21 and straightway II 23, and the straightway I 21 on rear side of front apron 10 is straight with the front side of rear baffle 11
The distance between line segment I 21 is than the big 1-2mm of maximum outside diameter of automobile gearbox synchronous gear to be processed, the rear side of front apron 10
The distance between the straightway II 23 of the front side of straightway II 23 and rear baffle 11 than automobile gearbox synchronous gear to be processed
The maximum big 2.5-3.5mm of outside diameter, the right-hand member connection workpiece collection bucket 24 of processing groove 16.In the present embodiment, front apron
Processing groove 16 between 10 oblique line section 22 and straightway II 23 and the oblique line section 22 and straightway II 23 of corresponding rear baffle 11
It is in certain angle of inclination to set, and one end close to the processing groove 16 of workpiece collection bucket 24 is minimum.It is straight on rear side of front apron 10
Line segment I 21 and the distance between the straightway I 21 of the front side of rear baffle 11 are outer than the maximum of automobile gearbox synchronous gear to be processed
The big 1-2mm of circular diameter, is conducive to being accurately positioned automobile gearbox synchronous gear to be processed, makes its punching precision higher.
The distance between the straightway II 23 of the rear side of front apron 10 and the straightway II 23 of the front side of rear baffle 11 become than automobile to be processed
The big 2.5-3.5mm of maximum outside diameter of fast case synchronous gear 42, is conducive to the automobile gearbox synchronous gear to be processed after punching press
42 outputs.
Front apron 10 and rear baffle 11 are equipped with baffle mechanism close to the outlet of processing groove 16, as shown in Figure 5.Front apron 10
On baffle mechanism include baffle plate I 25, slider I 26, spring I 27 and plug I 28.Front apron 10 is set close to the right-hand member of processing groove 16
Put a mounting hole I 29, the inner side of front apron 10, which is set, can accommodate the groove I 30 of baffle plate I 25, one end of baffle plate I 25 is hinged on recessed
Groove I 30 and the one end exported away from processing groove 16, the other end of baffle plate I 25 stretch to the right-hand member of processing groove 16.Mounting hole I 29 is by big
Hole and aperture composition, one end of slider I 26 are spherical for semicircle, and the other end of slider I 26 is big termination；The semi-round ball of slider I 26
Shape end passes through the aperture of mounting hole I 29 and heads on baffle plate I 25, and the big termination of slider I 26 is located in the macropore of mounting hole I 29；It is stifled
First I 28 are screwed in the macropore of mounting hole I 29 by screw thread cooperation, and spring I 27 is arranged in the macropore of mounting hole I 29, spring I
27 one end is pressed on plug I 28, and the other end of spring I is pressed on the big termination of slider I 26.
The baffle mechanism of rear baffle 11 includes baffle plate II 31, sliding block II 32, spring II 33 and plug II 34.Rear baffle 11 is leaned on
The right-hand member of nearly processing groove 16 sets a mounting hole II 35, and the inner side of rear baffle 11, which is set, can accommodate the groove II 36 of baffle plate II 31,
One end of baffle plate II 31 is hinged on groove II 36 and the one end exported away from processing groove 16, and the other end of baffle plate II 31 stretches to processing
The right-hand member of groove 16.Mounting hole II 35 is made up of macropore and aperture, and one end of sliding block II 32 is spherical for semicircle, sliding block II 32 it is another
Hold as big termination；The semicircle bulbous end of sliding block II 32 passes through the aperture of mounting hole II 35 and heads on baffle plate II 31, sliding block II 32
Big termination is located in the macropore of mounting hole II 35；Plug II 34 is coordinated by screw thread to be screwed in the macropore of mounting hole II 35, bullet
Spring II 33 is arranged in the macropore of mounting hole II 35, and one end of spring II 33 is pressed on plug II 34, the other end of spring II 33
It is pressed on the big termination of sliding block II 32.
The correspondence of baffle plate II 31 on baffle plate I 25 and rear baffle 11 on front apron 10.Baffle plate I 25 and baffle plate II 31 simultaneously with
Determined during the synchronous tooth contact of automobile gearbox to be processed the center of circle of automobile gearbox synchronous gear to the center of circular port 17 away from
From twice or three times for automobile gearbox synchronous gear outside diameter to be processed.Pass through pushing away that the piston rod of cylinder I 7 drives
The left side for the automobile gearbox synchronous gear 42 to be processed that 12 pairs of plate is slipped into processing groove 16 is positioned, and passes through the He of baffle plate I 25
Baffle plate II 31 and stamped automobile gearbox synchronous gear 42 to be processed in processing groove 16 in punching press to just treating
The right side of the automobile gearbox synchronous gear 42 of processing is positioned, and 11 pairs of front apron 10 and rear baffle are just in the to be processed of punching press
The front and rear sides of automobile gearbox synchronous gear 42 are positioned.
The both sides of feed well 14 and the both sides of processing groove 16 are uniformly arranged jet gun 37, and the gas outlet direction of jet gun 37 is treated
The traffic direction of the automobile gearbox synchronous gear of processing, jet gun 37 is connected on air jet pipe 38.Jet gun 37 can be periodically turned on,
Gas is purged to feed well 14 and processing groove 16, removes feed well 14 and impurity and dust in processing groove 16.
Workbench 6, right baffle-plate 8, right shell body 9, the material percentage composition by weight of front apron 10 and rear baffle 11 include：
Aluminium 0.65%, vanadium 0.12%, chromium 22%, cobalt 0.35%, carbon 0.7%, manganese 10.5%, molybdenum 0.6%, tungsten 0.7% and titanium 0.03%；
Surplus is iron.The anti-wear performance of the material is good, compared with cast iron of the prior art and stainless steel, and its service life is extended
2.3-2.5 times, and then substantially prolongs the service life of the stamping machine.
, only need to be synchronous by automobile gearbox to be processed by manipulator during using the automobile gearbox synchronous gear stamping machine
Tooth 42 is placed on thin slice in the arrival end of feed well 14, the endoporus of automobile gearbox synchronous gear 42 to be processed down, bottommost
Automobile gearbox synchronous gear 42 to be processed slip into after processing groove 16, the piston rod of cylinder I 7 is stretched out, and piston rod connection is pushed away
Plate 12 promotes automobile gearbox synchronous gear 42 to be processed to be moved to the top of circular port 17, and baffle plate I 25 and baffle plate II 31 pass through
Stamped 42 pairs of automobile gearbox synchronous gear to be processed is just in the automobile gearbox synchronous gear 42 to be processed of punching press
Right side is positioned, and staking punch 5 is depressed, and the thin slice of automobile gearbox synchronous gear 42 to be processed falls into waste material output channel 19,
Staking punch 5 rises, and automobile gearbox synchronous gear 42 to be processed departs from staking punch 5, and the piston rod of cylinder I 7 is retracted, push pedal 12
And then retract, next automobile gearbox synchronous gear 42 to be processed is slipped down in processing groove 16, and the piston rod of cylinder I 7 is stretched again
Go out, push pedal 12 promotes the automobile gearbox synchronous gear 42 to be processed just glided to be moved to the position of circular port 17, is just stamped
Automobile gearbox synchronous gear 42 to be processed be moved to next station, close to the to be processed of baffle plate I 25 and baffle plate II 31
Automobile gearbox synchronous gear 42 extrudes baffle plate I 25 and baffle plate II 31, and baffle plate I 25 passes through the compression spring I 27 of slider I 26, baffle plate II
31 by the compression spring II 33 of sliding block II 32, close to baffle plate I 25 and the automobile gearbox synchronous gear 42 to be processed of baffle plate II 31
It is extruded processing groove 16 to fall into workpiece collection bucket 24, the momentary reset under the restoring force effect of spring I 27 of baffle plate I 25, with
This simultaneously, the momentary reset under the restoring force effect of spring II 33 of baffle plate II 31 and compresses next automobile variable speed to be processed
Case synchronous gear 42.And so on circulate, automobile gearbox synchronous gear 42 to be processed is stamped completion one by one, whole process positioning
Accurately, realization is automatically brought into operation, and simple in construction, more efficient, and operating personnel are without close to Stamping Area, operating safer.
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, although with reference to compared with
The present invention is described in detail good embodiment, it will be understood by those within the art that, can be to skill of the invention
Art scheme is modified or equivalent substitution, and without departing from the objective and scope of technical solution of the present invention, it all should cover at this
Among the right of invention.
Claims (2)
1. automobile gearbox synchronous gear stamping machine, including base (1), supporting table (2), vertical column (3), slide (4) and installation
Staking punch (5) on slide (4)；The slide (4) is arranged on vertical column (3) and with vertical column (3) in vertical side
Upward sliding coordinates, and the supporting table (2) is fixed on base (1) by hold-down mechanism；It is characterized in that：It is also flat including work
Platform (6), cylinder I (7), right baffle-plate (8), right shell body (9), front apron (10), rear baffle (11), push pedal (12) and guide plate
(13)；
The workbench (6) is fixed in supporting table (2), the right baffle-plate (8), right shell body (9), front apron (10) and rear gear
Plate (11) is fixed on workbench (6), and the right baffle-plate (8) is parallel with right shell body (9), and right baffle-plate (8) and right shell body (9)
Between form the feed well (14) of automobile gearbox synchronous gear to be processed, between the right baffle-plate (8) and right shell body (9) away from
From the big 2-5mm of maximum outside diameter than automobile gearbox synchronous gear to be processed；The top of the right baffle-plate (8) is kept off on setting
Plate (15), the side of the overhead gage (15) is fixed on right baffle-plate (8), and the opposite side of overhead gage (15) stretches to feed well (14)
Top；The processing groove (16) of processing automobile gearbox synchronous gear, institute are formed between the front apron (10) and rear baffle (11)
State that processing groove (16) is vertical with feed well (14), and the left end of processing groove (16) is communicated with feed well (14)；
One circular port (17), the guide plate are set on the workbench (6) and in the middle part of the left end of processing groove (16)
(13) it is fixed on front apron (10) and rear baffle (11), pilot hole (18) is set on the guide plate (13)；The staking punch
(5), pilot hole (18) is corresponding with circular port (17) in the vertical direction, and is coaxially set；The diameter of the pilot hole (18)
Than the big 1-1.5mm of external diameter of staking punch (5)；The workbench (6) sets a waste material output channel (19) close to rear side, described
Waste material output channel (19) is communicated with circular port (17), and the waste material output channel (19) connects garbage collection bucket (20) outside；
Chute is formed between the rear end of the right baffle-plate (8) and rear baffle (11), the cylinder I (7) is arranged in supporting table (2)
And close to the left side of supporting table (2), the piston rod of the cylinder I (7) stretches to chute, end and the push pedal (12) of the piston rod
It is hinged, the push pedal (12) is arranged in chute and coordinated with slide；The piston rod of the cylinder I (7) reaches low order end
When, the right side of push pedal (12) is the maximum cylindrical of automobile gearbox synchronous gear to be processed with the distance at circular port (17) center
The half of diameter；
The rear side of the front apron (10) and the front side of rear baffle (11) by corresponding straightway I (21), oblique line section (22) and
Straightway II (23) is constituted, and straightway I (21) is close to the left end of processing groove (16), and the straightway II (23) is close to processing groove
(16) right-hand member, the oblique line section (22) is located between straightway I (21) and straightway II (23), on rear side of the front apron (10)
The distance between straightway I (21) and the straightway I (21) on front side of rear baffle (11) it is more synchronous than automobile gearbox to be processed
Straightway II (23) on rear side of the big 1-2mm of maximum outside diameter of tooth, the front apron (10) with it is straight on front side of rear baffle (11)
Maximum outside diameter big 2.5-3.5mm of the distance between the line segment II (23) than automobile gearbox synchronous gear to be processed；It is described
The right-hand member connection workpiece collection bucket (24) of processing groove (16)；
The front apron (10) and rear baffle (11) are equipped with baffle mechanism close to the outlet of processing groove (16)；The front apron
(10) baffle mechanism on includes baffle plate I (25), slider I (26), spring I (27) and plug I (28)；The front apron (10) is leaned on
The right-hand member of nearly processing groove (16) sets a mounting hole I (29), and the inner side of the front apron (10), which is set, can accommodate baffle plate I (25)
Groove I (30), one end of the baffle plate I (25) is hinged on groove I (30) and the one end exported away from processing groove (16), baffle plate I
(25) the other end stretches to the right-hand member of processing groove (16)；The mounting hole I (29) is made up of macropore and aperture, the slider I
(26) one end is that semicircle is spherical, and the other end of slider I (26) is big termination；The semicircle bulbous end of the slider I (26) is passed through
The aperture of mounting hole I (29) simultaneously heads on baffle plate I (25), and the big termination of slider I (26) is located in the macropore of mounting hole I (29)；Institute
State plug I (28) to screw in the macropore of mounting hole I (29) by screw thread cooperation, the spring I (27) is arranged on mounting hole I
(29) in macropore, one end of spring I (27) is pressed on plug I (28), and the other end of spring I is pressed in the big end of slider I (26)
On head；
The baffle mechanism of the rear baffle (11) includes baffle plate II (31), sliding block II (32), spring II (33) and plug II (34)；
The rear baffle (11) sets a mounting hole II (35) close to the right-hand member of processing groove (16), and the inner side of the rear baffle (11) is set
The groove II (36) of baffle plate II (31) can be accommodated, one end of the baffle plate II (31) is hinged on groove II (36) and away from processing groove
(16) one end of outlet, the other end of baffle plate II (31) stretches to the right-hand member of processing groove (16)；The mounting hole II (35) is by macropore
With aperture composition, one end of the sliding block II (32) is that semicircle is spherical, and the other end of sliding block II (32) is big termination；The sliding block
The semicircle bulbous end of II (32) passes through the aperture of mounting hole II (35) and heads on baffle plate II (31), the big termination position of sliding block II (32)
In in the macropore of mounting hole II (35)；The plug II (34) is coordinated by screw thread to be screwed in the macropore of mounting hole II (35),
The spring II (33) is arranged in the macropore of mounting hole II (35), and one end of spring II (33) is pressed on plug II (34), bullet
The other end of spring II (33) is pressed on the big termination of sliding block II (32)；
Baffle plate II (31) correspondence on baffle plate I (25) and rear baffle (11) on the front apron (10)；
The both sides of the feed well (14) and the both sides of processing groove (16) are uniformly arranged jet gun (37), the jet gun (37)
Gas outlet is towards the traffic direction of automobile gearbox synchronous gear to be processed, and the jet gun (37) is connected to air jet pipe (38)
On；
The baffle plate I (25) and baffle plate II (31) are while determine that automobile becomes during tooth contact synchronous with automobile gearbox to be processed
The center of circle of fast case synchronous gear to circular port (17) center distance for automobile gearbox synchronous gear to be processed cylindrical twice or
Three times of person；
The workbench (6), right baffle-plate (8), right shell body (9), the material by weight hundred of front apron (10) and rear baffle (11)
Point content includes：Aluminium 0.65%, vanadium 0.12%, chromium 22%, cobalt 0.35%, carbon 0.7%, manganese 10.5%, molybdenum 0.6%, tungsten 0.7%
With titanium 0.03%；Surplus is iron.
2. automobile gearbox synchronous gear stamping machine according to claim 1, it is characterised in that：Also include cylinder II (39),
One through hole (40) is set on the workbench (6) and positioned at the lower section of front apron (10), the through hole (40) exports with waste material
Passage (19) is located at the opposite sides of circular port (17) respectively, and the piston rod of the cylinder II (39) puts in through hole (40), in work
The front end of stopper rod sets a pushing block (41), the pushing block (41) and the bottom of through hole (40) and pushing block (41) and circular port (17)
It is slidably matched.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610658622.2A CN106077353B (en) | 2016-08-11 | 2016-08-11 | Automobile gearbox synchronous gear stamping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610658622.2A CN106077353B (en) | 2016-08-11 | 2016-08-11 | Automobile gearbox synchronous gear stamping machine |
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| CN106077353A CN106077353A (en) | 2016-11-09 |
| CN106077353B true CN106077353B (en) | 2017-10-10 |
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| CN201610658622.2A Active CN106077353B (en) | 2016-08-11 | 2016-08-11 | Automobile gearbox synchronous gear stamping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108082898A (en) * | 2017-10-20 | 2018-05-29 | 哈尔滨理工大学 | A kind of new conveying-type cylindrical roller feeding device |
| CN109746339A (en) * | 2017-11-05 | 2019-05-14 | 丹阳市景顺塑料制品有限公司 | Portable storage warehouse trolley |
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| CN202291134U (en) * | 2011-08-24 | 2012-07-04 | 石家庄市东方轴瓦有限公司 | Automatic and continuous processing system of bearing bush location lip |
| CN203120385U (en) * | 2012-12-31 | 2013-08-07 | 东莞市新泽谷机械制造股份有限公司 | Feeding guide rail with retaining needle device |
| CN103406468A (en) * | 2013-08-09 | 2013-11-27 | 吴江市钱氏纺织有限公司 | Stamping feeding device for circular workpieces |
| CN204052671U (en) * | 2014-08-25 | 2014-12-31 | 浙江聚利电动工具有限公司 | Automatic counterboring equipment |
| CN205200382U (en) * | 2015-08-12 | 2016-05-04 | 中山耀威粉末元件有限公司 | A autoloading trimmer for metallurgical work piece processing of metal powder |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2799959B2 (en) * | 1994-11-16 | 1998-09-21 | セイコープレシジョン株式会社 | Press processing equipment |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202291134U (en) * | 2011-08-24 | 2012-07-04 | 石家庄市东方轴瓦有限公司 | Automatic and continuous processing system of bearing bush location lip |
| CN203120385U (en) * | 2012-12-31 | 2013-08-07 | 东莞市新泽谷机械制造股份有限公司 | Feeding guide rail with retaining needle device |
| CN103406468A (en) * | 2013-08-09 | 2013-11-27 | 吴江市钱氏纺织有限公司 | Stamping feeding device for circular workpieces |
| CN204052671U (en) * | 2014-08-25 | 2014-12-31 | 浙江聚利电动工具有限公司 | Automatic counterboring equipment |
| CN205200382U (en) * | 2015-08-12 | 2016-05-04 | 中山耀威粉末元件有限公司 | A autoloading trimmer for metallurgical work piece processing of metal powder |
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| CN106077353A (en) | 2016-11-09 |
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