CN106077292A - The sagging manufacturing process of a kind of abnormal-shaped section bar part and shaping dies - Google Patents

The sagging manufacturing process of a kind of abnormal-shaped section bar part and shaping dies Download PDF

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Publication number
CN106077292A
CN106077292A CN201610511768.4A CN201610511768A CN106077292A CN 106077292 A CN106077292 A CN 106077292A CN 201610511768 A CN201610511768 A CN 201610511768A CN 106077292 A CN106077292 A CN 106077292A
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CN
China
Prior art keywords
half module
section bar
bar part
sagging
movable mold
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Granted
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CN201610511768.4A
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Chinese (zh)
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CN106077292B (en
Inventor
孟涛
吴亢
王顺红
王伟
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AVIC Xian Aircraft Industry Group Co Ltd
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AVIC Aircraft Corp Xian Aircraft Branch
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Priority to CN201610511768.4A priority Critical patent/CN106077292B/en
Publication of CN106077292A publication Critical patent/CN106077292A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides

Abstract

The sagging shaping dies of a kind of abnormal-shaped section bar part and manufacturing process, this abnormal-shaped section bar part contains horizontal wing plate and the web of stud shape, the lower mold of shaping dies contains the first half module, the second half module, core and movable mold, core and the first half module and the second half module secure fit are for positioning the non-sagging part of section bar part, movable mold coordinates the sagging part for dynamically T-shaped cross section, location section bar part, the active strokes of movable mold and the sagging deep equality of section bar part with the first half module and the second half module.

Description

The sagging manufacturing process of a kind of abnormal-shaped section bar part and shaping dies
Technical field
The present invention relates to aircraft manufacturing technology, the particularly shaping of aircraft section bar part, specifically a kind of odd-shaped cross section type The sagging manufacturing process of material part and shaping dies.
Background technology
Section bar is usually used in shaping various large-scale, complex section, asymmetric, variable curvature three-dimensional section bar part, thus, by extensively It is applied to the manufacturing industry such as Aero-Space, automobile, building, bridge, elevator and train.Section and sending out before and after edge strip on aircraft, fuselage The stringer etc. of motivation nacelle, the stress part of this kind of part composition airframe, directly influence the aerodynamic shape of aircraft, because of And form accuracy requires the highest, such section bar part is coordinated with other sheet metal components by sagging shaping mostly, but some is special-shaped Cross section section bar sink and shapes difficulty relatively greatly, needs certain moduli lamps structure to reach intended forming effect.
Chinese patent CN203936262U (a kind of hot forming tool sinking for profiles) describes one and relates to " T " or " L " shape section bar lay back-to-back hot pressing sink shape mould.Its thermoforming mould is by upper die and lower die assembly and is used for Lathe is fixed the die holder composition of mould, it is possible to meeting "T"-shaped section bar or " L " shape section bar is laid back-to-back, part sink The demand of molding, can greatly reduce "T"-shaped section bar or " L " shape section bar is laid back-to-back, the workload of part processing, shortening In the product manufacturing cycle, improve the quality of product.This sagging finishing die has the disadvantages that between upper and lower mould do not have loose piece mistake Cross, be easy to after forming parts stuck be not easily taken out in lower mold, part handling difficulty;Fastening bolt between upper and lower mould is relatively Few, easily loosen deformation when suppressing some harder special materials;Disadvantages mentioned above all can cause part production efficiency to reduce, part The problem that forming quality is poor.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of sink for T-section section bar shape sink mould and Manufacturing process, this sagging mould can preferably solve abnormal-shaped section bar sink deformed region in forming technique crack, The defects such as wrinkling, sunken shoulder, and manufacturing process is simple, with low cost, save a large amount of labour force, there is higher economic worth.
The sagging shaping dies of a kind of abnormal-shaped section bar part, this abnormal-shaped section bar part contains horizontal wing plate With the web of stud shape, described shaping dies contains upper die and lower die, it is characterised in that: the lower surface of described upper mold has and type The sagging profile of material part wing plate upper surface coupling, described lower mold contains the first half module, the second half module, core and movable mold, The upper surface of the first half module mates with the wing plate lower surface of section bar part side, the medial wall of the first half module and section bar part web A sidewall coupling, the upper surface of the second half module mates with the wing plate lower surface of the opposite side of section bar part, the first half module and the Two half modules are connected by alignment pin, have gap, core to be positioned at the first half module and the second half module between the first half module and the second half module In the gap of non-sagging part, the side of core has and the profile of section bar another sidewall of part web laminating, core and first Half module and the second half module secure fit are for positioning the non-sagging part of section bar part, and movable mold is a calibrated bolck structure, lives In the dynamic gap being embedded in the first half module and the sagging part of the second half module, movable mold has and section bar part web one sidewall is fitted Profile, movable mold coordinates the sagging part for dynamically T-shaped cross section, location section bar part with the first half module and the second half module, The active strokes of movable mold and the sagging deep equality of section bar part.
During use, the first half module and the second half module are first fixed with alignment pin, then section bar to be formed is placed in the first half In the gap of mould and the second half module;Fill with core between the first half module and the second half module section bar of the non-sagging part of section bar Gap, fixes core and the second half module with alignment pin;Fill section bar by movable mold need to sink first half module and the second half of part The gap of model material, is supported on the upper surface of movable mold under the web needing depression typing material, passes through pilot hole with alignment pin Movable mold is located by connecting with the second half module;Upper mold and lower mold matched moulds, make section bar part sink partly and sink with movable mold simultaneously Shape.
The application has the beneficial effects that: utilizes overall upper mold, split lower mold and core and movable mold, uses alignment pin The special construction connected, to ensure forming accuracy and the amount of the narrowing requirement of part, movable mold is installed between upper and lower mould and part, Support for part web surface.Ensure requirement of strength and the conformity of part, improve part forming surface quality, and reduce Residual stress and artificial school shape timeliness after shaping, be greatly decreased manual school of repairing and measure, simultaneously facilitate handling part, be greatly shortened product Manufacturing cycle, effectively inhibit abnormal-shaped section bar sink deformed region in forming technique crack, wrinkling, sunken shoulder, it is ensured that The shape requirement of part and surface quality, solve irregular section bar part and sink and shape a difficult problem.
Below in conjunction with embodiment accompanying drawing, the application is described in further detail:
Accompanying drawing explanation
Fig. 1 is T-section section bar design of part signal
Fig. 2 is the sagging shaping dies signal of T-section section bar part
Fig. 3 is the assembling signal of lower mold and core and movable block
Fig. 4 is the signal of shaping dies assembly relative engagement state
Fig. 5 is the signal of part forming front mold generally longitudinally section
Fig. 6 is that part forming rear mold generally longitudinally cuts open signal
Fig. 7 is the signal of part non-sagging part mould horizontal section
Fig. 8 be part sink part mould horizontal section signal
In figure numbering explanation: 1 part, 2 wing plates, 3 webs, 4 non-sagging parts, 5 sink parts, 6 upper molds, 7 first half modules, 8 second half modules, 9 movable mold, 10 cores, 11 slotted holes, 12 location hole, 13 alignment pins
Detailed description of the invention
Seeing accompanying drawing, the part 1 that embodiment provides is a kind of to be sunk shaping by T-shaped cross section section bar, the wing plate 2 of part Horizontal, the web 3 of part is stud shape, and this part is the aluminium lithium alloy section bar part of Typical Aircraft.
Shaping to this part, the shaping dies that the application proposes contains upper mold 6 and lower mold, and the lower surface of upper mold has and type The sagging profile of material part wing plate 2 upper surface coupling, described lower mold contains first half module the 7, second half module 8, core 10 and lives Dynamic model 9, the upper surface of the first half module 7 mates with the wing plate lower surface of section bar part side, the medial wall of the first half module and section bar One sidewall coupling of part web, the upper surface of the second half module 8 mates with the wing plate lower surface of the opposite side of section bar part, and first Half module and the second half module are connected by alignment pin 13, and having gap, core 10 between the first half module and the second half module is one and type Material web coupling pellet, be positioned in the gap of the first half module 7 and the non-sagging part of the second half module 8, the side of core have with The profile of section bar another sidewall of part web laminating, core 10 and the first half module 7 and the second half module 8 secure fit are for location type The non-sagging part 4 of material part, movable mold 9 is a calibrated bolck structure, is movably embedded in the first half module 7 and the second half module 8 times Falling in the gap of part, movable mold 9 has and the profile of section bar part web one sidewall laminating, movable mold has Long Circle guide Hole 11, this pilot hole is spacing by the alignment pin 13 of the second half module 8, and movable mold 9 and the first half module 7 coordinate with the second half module 8 and be used for The dynamically sagging part 5 of T-shaped cross section, location section bar part, the active strokes of movable mold 9 sink under part with section bar part 1 Fall into the degree of depth suitable.
During use, the first half module 7 is first fixed with alignment pin 13 with the second half module 8, then section bar part 1 to be formed is put In the gap of the first half module 7 and the second half module 8;First half module and of the non-sagging part 4 of section bar part is filled with core 10 The gap of two half module section bars, fixes core 10 with the second half module 8 with alignment pin 13;Fill under section bar part need by movable mold 9 Fall into the first half module and the gap of the second half module section bar of part, the upper surface of movable mold 9 is supported on and needs depression typing material zero Under the web of part, movable mold is located by connecting with the second half module by pilot hole 11 with alignment pin 13, before part forming, alignment pin The lower surface laminating of 13 lower ends being positioned at Long Circle pilot hole 11, movable mold 9 upper surface and part 1, as shown in Figure 5.Preferably will Upper mold 6 and lower mold matched moulds, make section bar part 1 part 5 of sinking sink with movable mold 9 simultaneously and shape.
In enforcement, upper mold 6 is identical with the outline fit dimension of the first half module 7 and the second half module 8, upper mold 6 and the first half The outline fit dimension of mould 7 and the second half module 8 is all higher than the outer profile size of part 1, movable mold 9, core 10 and the first half Gap between mould 7 should be equal to part material thickness when fixing connection.
Use Y41-160 hydraulic single column press that part carries out the sagging shaping of hydraulic pressure after installing.The method solves and flies Machine irregular section bar part sink and shapes a difficult problem, improves part forming quality comprehensively, and manual repair school amount, and structure letter are greatly decreased Single, easy to loading and unloading, shorten the product manufacturing cycle.
Above example is only to present configuration example and explanation, sagging tooling structre of the present invention Not only it is used in the sagging shaping of " fourth " font section bar.By changing movable mold 9, the profile of core 10 goes for majority Profiled-cross-section section bar sink forming technique.Sagging tooling structre of the present invention is the most easily fabricated, draws materials easy to use, system Make low cost, good in economic efficiency, there is higher actual application value.

Claims (4)

1. a sagging shaping dies for abnormal-shaped section bar part, this abnormal-shaped section bar part contain horizontal wing plate and The web of stud shape, described shaping dies contains upper die and lower die, it is characterised in that: the lower surface of described upper mold has and section bar The sagging profile of part wing plate upper surface coupling, described lower mold contains the first half module, the second half module, core and movable mold, the The upper surface of one half module mates with the wing plate lower surface of section bar part side, the medial wall of the first half module and section bar part web One sidewall coupling, the upper surface of the second half module mates with the wing plate lower surface of the opposite side of section bar part, the first half module and second Half module is connected by alignment pin, has gap, core to be positioned at the first half module and the second half module is non-between the first half module and the second half module Sinking in the gap of part, the side of core has and the profile of section bar another sidewall of part web laminating, core and the first half Mould and the second half module secure fit are for positioning the non-sagging part of section bar part, and movable mold is a calibrated bolck structure, movable Being embedded in the first half module and the second half module sink in the gap of part, movable mold has and the laminating of section bar part web one sidewall Profile, movable mold coordinates the sagging part for dynamically T-shaped cross section, location section bar part, lives with the first half module and the second half module The active strokes of dynamic model is suitable with the sagging degree of depth of section bar part.
2. the sagging shaping dies of abnormal-shaped section bar part as claimed in claim 1, it is characterised in that described core It is connected with alignment pin with between the second half module.
3. claims 1 or as described in the sagging shaping dies of abnormal-shaped section bar part, it is characterised in that described work Having Long Circle pilot hole on dynamic model, this pilot hole is spacing by the alignment pin of the second half module.
4. the sagging manufacturing process of an abnormal-shaped section bar part, it is characterised in that 1) there is a shaping dies, containing upper mold And lower mold, the lower surface of described upper mold has the sagging profile mated with section bar part wing plate upper surface, and described lower mold contains One half module, the second half module, core and movable mold, the upper surface of the first half module mates with the wing plate lower surface of section bar part side, The medial wall of the first half module is mated with a sidewall of section bar part web, the upper surface of the second half module and the opposite side of section bar part Wing plate lower surface coupling, the first half module and the second half module are connected by alignment pin, between having between the first half module and the second half module Gap, core is positioned in the gap of the first half module and the non-sagging part of the second half module, and the side of core has and section bar part web The profile of another sidewall laminating, core and the first half module and the second half module secure fit are for positioning the non-depression of section bar part Point, movable mold is a calibrated bolck structure, is movably embedded in the first half module and the second half module sink in the gap of part, movable mold Having and the profile of section bar part web one sidewall laminating, movable mold coordinates with the first half module and the second half module for dynamically location The sagging deep equality of the sagging part of T-shaped cross section section bar part, the active strokes of movable mold and section bar part;2) by first Half module and the second half module are first fixed with alignment pin, then section bar part to be formed is placed in the first half module and the gap of the second half module In;The first half module and the gap of the second half module section bar of the non-sagging part of section bar part is filled, with alignment pin by core with core Mould and the second half module are fixed;Fill section bar part by movable mold need to sink between the first half module partly and the second half module section bar Gap, is supported on the upper surface of movable mold under the web needing depression typing material, with alignment pin by pilot hole by movable mold with Second half module is located by connecting;3) upper mold and lower mold matched moulds, makes section bar part sink partly and movable mold is sunk simultaneously and shaped.
CN201610511768.4A 2016-07-01 2016-07-01 The sagging manufacturing process and shaping dies of a kind of abnormal-shaped section bar part Active CN106077292B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106890898A (en) * 2017-03-23 2017-06-27 西安飞机工业(集团)有限责任公司 The bending and forming method and Bending Mould of a kind of fourth hook material part
CN108704976A (en) * 2018-05-03 2018-10-26 合肥江航飞机装备有限公司 A kind of processing method of sagging part

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012254476A (en) * 2011-06-10 2012-12-27 Ohashi Tekko Kk Die for horizontal press using link mechanism
CN202715725U (en) * 2012-08-01 2013-02-06 成都飞机工业(集团)有限责任公司 Longitudinal bending forming mold for high strength aluminum alloy T-shaped profile
CN103658403A (en) * 2013-12-18 2014-03-26 上海飞机制造有限公司 Stamping compound die locating and forming device for aviation support
CN203936262U (en) * 2014-06-13 2014-11-12 陕西飞机工业(集团)有限公司 A kind of for the sagging hot forming tool of profiles
CN204747234U (en) * 2015-05-05 2015-11-11 昌河飞机工业(集团)有限责任公司 Mould that processing extrusion type material sink
CN205816555U (en) * 2016-07-01 2016-12-21 中航飞机股份有限公司西安飞机分公司 A kind of sagging shaping dies of abnormal-shaped section bar part

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012254476A (en) * 2011-06-10 2012-12-27 Ohashi Tekko Kk Die for horizontal press using link mechanism
CN202715725U (en) * 2012-08-01 2013-02-06 成都飞机工业(集团)有限责任公司 Longitudinal bending forming mold for high strength aluminum alloy T-shaped profile
CN103658403A (en) * 2013-12-18 2014-03-26 上海飞机制造有限公司 Stamping compound die locating and forming device for aviation support
CN203936262U (en) * 2014-06-13 2014-11-12 陕西飞机工业(集团)有限公司 A kind of for the sagging hot forming tool of profiles
CN204747234U (en) * 2015-05-05 2015-11-11 昌河飞机工业(集团)有限责任公司 Mould that processing extrusion type material sink
CN205816555U (en) * 2016-07-01 2016-12-21 中航飞机股份有限公司西安飞机分公司 A kind of sagging shaping dies of abnormal-shaped section bar part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106890898A (en) * 2017-03-23 2017-06-27 西安飞机工业(集团)有限责任公司 The bending and forming method and Bending Mould of a kind of fourth hook material part
CN108704976A (en) * 2018-05-03 2018-10-26 合肥江航飞机装备有限公司 A kind of processing method of sagging part

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Address after: No. 710089 in Shaanxi province Xi'an city Yanliang District West Avenue

Patentee after: AVIC Xi'an Aircraft Industry Group Co.,Ltd.

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Patentee after: AVIC AIRCRAFT Corp.

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Patentee before: XI'AN AIRCRAFT BRANCH OF XI'AN AIRCRAFT INTERNATIONAL Corp.

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