The sagging manufacturing process of a kind of abnormal-shaped section bar part and shaping dies
Technical field
The present invention relates to aircraft manufacturing technology, the particularly shaping of aircraft section bar part, specifically a kind of odd-shaped cross section type
The sagging manufacturing process of material part and shaping dies.
Background technology
Section bar is usually used in shaping various large-scale, complex section, asymmetric, variable curvature three-dimensional section bar part, thus, by extensively
It is applied to the manufacturing industry such as Aero-Space, automobile, building, bridge, elevator and train.Section and sending out before and after edge strip on aircraft, fuselage
The stringer etc. of motivation nacelle, the stress part of this kind of part composition airframe, directly influence the aerodynamic shape of aircraft, because of
And form accuracy requires the highest, such section bar part is coordinated with other sheet metal components by sagging shaping mostly, but some is special-shaped
Cross section section bar sink and shapes difficulty relatively greatly, needs certain moduli lamps structure to reach intended forming effect.
Chinese patent CN203936262U (a kind of hot forming tool sinking for profiles) describes one and relates to
" T " or " L " shape section bar lay back-to-back hot pressing sink shape mould.Its thermoforming mould is by upper die and lower die assembly and is used for
Lathe is fixed the die holder composition of mould, it is possible to meeting "T"-shaped section bar or " L " shape section bar is laid back-to-back, part sink
The demand of molding, can greatly reduce "T"-shaped section bar or " L " shape section bar is laid back-to-back, the workload of part processing, shortening
In the product manufacturing cycle, improve the quality of product.This sagging finishing die has the disadvantages that between upper and lower mould do not have loose piece mistake
Cross, be easy to after forming parts stuck be not easily taken out in lower mold, part handling difficulty;Fastening bolt between upper and lower mould is relatively
Few, easily loosen deformation when suppressing some harder special materials;Disadvantages mentioned above all can cause part production efficiency to reduce, part
The problem that forming quality is poor.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of sink for T-section section bar shape sink mould and
Manufacturing process, this sagging mould can preferably solve abnormal-shaped section bar sink deformed region in forming technique crack,
The defects such as wrinkling, sunken shoulder, and manufacturing process is simple, with low cost, save a large amount of labour force, there is higher economic worth.
The sagging shaping dies of a kind of abnormal-shaped section bar part, this abnormal-shaped section bar part contains horizontal wing plate
With the web of stud shape, described shaping dies contains upper die and lower die, it is characterised in that: the lower surface of described upper mold has and type
The sagging profile of material part wing plate upper surface coupling, described lower mold contains the first half module, the second half module, core and movable mold,
The upper surface of the first half module mates with the wing plate lower surface of section bar part side, the medial wall of the first half module and section bar part web
A sidewall coupling, the upper surface of the second half module mates with the wing plate lower surface of the opposite side of section bar part, the first half module and the
Two half modules are connected by alignment pin, have gap, core to be positioned at the first half module and the second half module between the first half module and the second half module
In the gap of non-sagging part, the side of core has and the profile of section bar another sidewall of part web laminating, core and first
Half module and the second half module secure fit are for positioning the non-sagging part of section bar part, and movable mold is a calibrated bolck structure, lives
In the dynamic gap being embedded in the first half module and the sagging part of the second half module, movable mold has and section bar part web one sidewall is fitted
Profile, movable mold coordinates the sagging part for dynamically T-shaped cross section, location section bar part with the first half module and the second half module,
The active strokes of movable mold and the sagging deep equality of section bar part.
During use, the first half module and the second half module are first fixed with alignment pin, then section bar to be formed is placed in the first half
In the gap of mould and the second half module;Fill with core between the first half module and the second half module section bar of the non-sagging part of section bar
Gap, fixes core and the second half module with alignment pin;Fill section bar by movable mold need to sink first half module and the second half of part
The gap of model material, is supported on the upper surface of movable mold under the web needing depression typing material, passes through pilot hole with alignment pin
Movable mold is located by connecting with the second half module;Upper mold and lower mold matched moulds, make section bar part sink partly and sink with movable mold simultaneously
Shape.
The application has the beneficial effects that: utilizes overall upper mold, split lower mold and core and movable mold, uses alignment pin
The special construction connected, to ensure forming accuracy and the amount of the narrowing requirement of part, movable mold is installed between upper and lower mould and part,
Support for part web surface.Ensure requirement of strength and the conformity of part, improve part forming surface quality, and reduce
Residual stress and artificial school shape timeliness after shaping, be greatly decreased manual school of repairing and measure, simultaneously facilitate handling part, be greatly shortened product
Manufacturing cycle, effectively inhibit abnormal-shaped section bar sink deformed region in forming technique crack, wrinkling, sunken shoulder, it is ensured that
The shape requirement of part and surface quality, solve irregular section bar part and sink and shape a difficult problem.
Below in conjunction with embodiment accompanying drawing, the application is described in further detail:
Accompanying drawing explanation
Fig. 1 is T-section section bar design of part signal
Fig. 2 is the sagging shaping dies signal of T-section section bar part
Fig. 3 is the assembling signal of lower mold and core and movable block
Fig. 4 is the signal of shaping dies assembly relative engagement state
Fig. 5 is the signal of part forming front mold generally longitudinally section
Fig. 6 is that part forming rear mold generally longitudinally cuts open signal
Fig. 7 is the signal of part non-sagging part mould horizontal section
Fig. 8 be part sink part mould horizontal section signal
In figure numbering explanation: 1 part, 2 wing plates, 3 webs, 4 non-sagging parts, 5 sink parts, 6 upper molds, 7 first half modules,
8 second half modules, 9 movable mold, 10 cores, 11 slotted holes, 12 location hole, 13 alignment pins
Detailed description of the invention
Seeing accompanying drawing, the part 1 that embodiment provides is a kind of to be sunk shaping by T-shaped cross section section bar, the wing plate 2 of part
Horizontal, the web 3 of part is stud shape, and this part is the aluminium lithium alloy section bar part of Typical Aircraft.
Shaping to this part, the shaping dies that the application proposes contains upper mold 6 and lower mold, and the lower surface of upper mold has and type
The sagging profile of material part wing plate 2 upper surface coupling, described lower mold contains first half module the 7, second half module 8, core 10 and lives
Dynamic model 9, the upper surface of the first half module 7 mates with the wing plate lower surface of section bar part side, the medial wall of the first half module and section bar
One sidewall coupling of part web, the upper surface of the second half module 8 mates with the wing plate lower surface of the opposite side of section bar part, and first
Half module and the second half module are connected by alignment pin 13, and having gap, core 10 between the first half module and the second half module is one and type
Material web coupling pellet, be positioned in the gap of the first half module 7 and the non-sagging part of the second half module 8, the side of core have with
The profile of section bar another sidewall of part web laminating, core 10 and the first half module 7 and the second half module 8 secure fit are for location type
The non-sagging part 4 of material part, movable mold 9 is a calibrated bolck structure, is movably embedded in the first half module 7 and the second half module 8 times
Falling in the gap of part, movable mold 9 has and the profile of section bar part web one sidewall laminating, movable mold has Long Circle guide
Hole 11, this pilot hole is spacing by the alignment pin 13 of the second half module 8, and movable mold 9 and the first half module 7 coordinate with the second half module 8 and be used for
The dynamically sagging part 5 of T-shaped cross section, location section bar part, the active strokes of movable mold 9 sink under part with section bar part 1
Fall into the degree of depth suitable.
During use, the first half module 7 is first fixed with alignment pin 13 with the second half module 8, then section bar part 1 to be formed is put
In the gap of the first half module 7 and the second half module 8;First half module and of the non-sagging part 4 of section bar part is filled with core 10
The gap of two half module section bars, fixes core 10 with the second half module 8 with alignment pin 13;Fill under section bar part need by movable mold 9
Fall into the first half module and the gap of the second half module section bar of part, the upper surface of movable mold 9 is supported on and needs depression typing material zero
Under the web of part, movable mold is located by connecting with the second half module by pilot hole 11 with alignment pin 13, before part forming, alignment pin
The lower surface laminating of 13 lower ends being positioned at Long Circle pilot hole 11, movable mold 9 upper surface and part 1, as shown in Figure 5.Preferably will
Upper mold 6 and lower mold matched moulds, make section bar part 1 part 5 of sinking sink with movable mold 9 simultaneously and shape.
In enforcement, upper mold 6 is identical with the outline fit dimension of the first half module 7 and the second half module 8, upper mold 6 and the first half
The outline fit dimension of mould 7 and the second half module 8 is all higher than the outer profile size of part 1, movable mold 9, core 10 and the first half
Gap between mould 7 should be equal to part material thickness when fixing connection.
Use Y41-160 hydraulic single column press that part carries out the sagging shaping of hydraulic pressure after installing.The method solves and flies
Machine irregular section bar part sink and shapes a difficult problem, improves part forming quality comprehensively, and manual repair school amount, and structure letter are greatly decreased
Single, easy to loading and unloading, shorten the product manufacturing cycle.
Above example is only to present configuration example and explanation, sagging tooling structre of the present invention
Not only it is used in the sagging shaping of " fourth " font section bar.By changing movable mold 9, the profile of core 10 goes for majority
Profiled-cross-section section bar sink forming technique.Sagging tooling structre of the present invention is the most easily fabricated, draws materials easy to use, system
Make low cost, good in economic efficiency, there is higher actual application value.