CN106076953A - A kind of ultrasonic washing unit - Google Patents
A kind of ultrasonic washing unit Download PDFInfo
- Publication number
- CN106076953A CN106076953A CN201610696195.7A CN201610696195A CN106076953A CN 106076953 A CN106076953 A CN 106076953A CN 201610696195 A CN201610696195 A CN 201610696195A CN 106076953 A CN106076953 A CN 106076953A
- Authority
- CN
- China
- Prior art keywords
- assembly
- cleaning
- washing unit
- bearing component
- backing strap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention is a kind of ultrasonic washing unit, relates to technical field of bearing processing, including: transfer assembly, cleaning showers assembly, dry up assembly, lifting assembly and megasonic cleaning module;Wherein, transfer assembly is sequentially connected with cleaning showers assembly and dries up assembly;Megasonic cleaning module is arranged on the underface of cleaning showers assembly;Lifting assembly is sequentially connected with cleaning showers assembly and megasonic cleaning module.When bearing is carried out ultrasonic waves for cleaning, only need to input that the program specified can be automatically performed the ultrasonic waves for cleaning to bearing component, spray dries up operation, centre need not manually participate in, and cleaning performance is good, has saved human cost.
Description
Technical field
The present invention relates to technical field of bearing processing, especially relate to a kind of ultrasonic washing unit.
Background technology
The operation principle of ultrasonic washing unit is: ultrasound wave is the forward directed radiation of density interphase in cleanout fluid, makes liquid stream
Moving and produce the micro-bubble of ten hundreds of a diameter of 50-500 μm, the micro-bubble being present in liquid is in the effect of sound field
Lower vibration.These bubbles are formed at the negative pressuren zone of ultrasound wave longitudinal propagation, growth, and at zone of positive pressure, when acoustic pressure reaches certain value
Time, bubble increases rapidly, closes the most suddenly, and produces shock wave when bubble closes, and is producing thousands of air about
Pressure, destroys insoluble dirt and makes them be scattered in cleanout fluid, wrapped up in by greasy dirt when group's particle and be attached on cleaning part table
During face, oil is emulsified, and solids depart from, thus reaches the purpose that cleaning part purifies.Along with the development of cleaning industry, more
Carry out the most industries and enterprise has applied to ultrasonic washing unit.
But traditional cleaning way is that manually bearing component is put into ultrasonic cleaner carries out ultrasonic waves for cleaning in batches,
Bearing component after ultrasonic waves for cleaning carrying out cleaning showers again and dries up process, these are all to need to carry out three artificial behaviour
Making, work efficiency is the highest, and in the case of artificial taking and placing, it is also possible to polluting bearing component, cleaning performance is the most undesirable.
Summary of the invention
It is an object of the invention to provide a kind of ultrasonic washing unit, to solve ultrasonic waves for cleaning present in prior art
Process needs artificial participation, and then adds the technical problem of cost of labor while affecting cleaning performance.
The present invention is a kind of ultrasonic washing unit, including: transfer assembly, cleaning showers assembly, dry up assembly, lifting assembly
And megasonic cleaning module;
Described transfer assembly is sequentially connected with described cleaning showers assembly and dries up assembly;
Described megasonic cleaning module is arranged on the underface of described cleaning showers assembly;
Described lifting assembly is sequentially connected with described cleaning showers assembly and megasonic cleaning module.
Further, also include placement bearing component treats backing strap plate;
Described treat that backing strap plate is divided into and place the first of non-bearing cleaning workpiece and treat backing strap plate and be placed through ultrasonic waves for cleaning
Backing strap plate is treated with second of the bearing component after cleaning showers;
Described first treats that backing strap plate and described second treats that backing strap plate lays respectively at the both sides of described lifting assembly;
Described first treats that backing strap plate and described second treats that backing strap plate is network structure.
Further, described lifting assembly includes the setter plate placing bearing component and control that setter plate moves up and down the
One cylinder assembly;
The extreme lower position of described setter plate is positioned at the bottom of described ultrasonic cleaner;
The extreme higher position of described setter plate treats that with described first backing strap plate and described second treats that backing strap plate is concordant;
Described setter plate is network structure.
Further, described cleaning showers assembly, with described to dry up modular construction identical, docks including with oil pipe or trachea
Butt joint, prevent protective cover that fluid splashes and control the second cylinder assembly of protective cover rise and fall.
Further, also including fuel tank, described fuel tank is by oil pipe and the described butt joint on described cleaning showers assembly
It is connected.
Further, described megasonic cleaning module includes ultrasonic cleaner and supersonic generator, described ultrasound wave
Rinse bath is positioned at the underface of described setter plate, and described supersonic generator acts in described ultrasonic cleaner.
Further, also including Pneumatic propelling plant, described Pneumatic propelling plant is by trachea and the described assembly that dries up
Butt joint is connected.
Further, before and after described transfer assembly includes promoting the cleft hand fixed block of bearing component, control cleft hand fixed block
The drag chain that the Power Component moved left and right and protection and traction pipe fitting move.
Further, the cleft hand that described cleft hand fixed block contacts with bearing component is the semicircle matched with bearing component
Structure;
The number of described cleft hand fixed block has multiple, and than described cleaning showers assembly and the described total number drying up assembly
Many one.
Further, described Power Component is three cylinders, respectively controls described cleft hand fixed block and promotes bearing component
The described cleft hand fixed block of promotion is postponed to next operation and return the first cylinder of a upper operation, bearing component to specific bit
Leave the second cylinder of bearing component and control described cleft hand fixed block out of and into the 3rd cylinder treating backing strap plate.
The invention have the benefit that
The present invention passes through transfer assembly, and bearing component is shifted onto lifting assembly, and lifting assembly decline puts it into ultrasound wave
Cleaning assembly is carried out, and after cleaning, bearing component is put into below cleaning showers assembly and carries out spray clearly by lifting assembly rising again
Wash operation, after cleaning showers, then shift dry up the lower section of assembly onto by transfer assembly and carry out drying up operation, transfer assembly subsequently
The position that bearing component after drying up again is shifted onto specify carries out next step operation.Aforesaid operations need not substantially manually join
With, only need to input that the program specified can be automatically performed the ultrasonic waves for cleaning to bearing component, spray dries up operation, cleaning performance
Good, also save human cost.
Accompanying drawing explanation
In order to be illustrated more clearly that the specific embodiment of the invention or technical scheme of the prior art, below will be to specifically
In embodiment or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that, in describing below
Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not paying creative work
Put, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
The overall structure schematic diagram of a kind of ultrasonic washing unit that Fig. 1 provides for the embodiment of the present invention;
The structural representation of transfer assembly in the ultrasonic washing unit that Fig. 2 provides for the embodiment of the present invention;
Cleaning showers assembly or dry up the structural representation of assembly in the ultrasonic washing unit that Fig. 3 provides for the embodiment of the present invention
Figure;
Lifting assembly and the structural representation of ultrasonic cleaner in the ultrasonic washing unit that Fig. 4 provides for the embodiment of the present invention
Figure.
Reference:
1, transfer assembly;2, cleaning showers assembly;3, assembly is dried up;
4, lifting assembly;5, supersonic generator;6, first backing strap plate is treated;
7, second backing strap plate is treated;8, ultrasonic cleaner;
11, the second cylinder;12, the first cylinder;13, the 3rd cylinder;
14, cleft hand fixed block;15, drag chain;
21, protective cover;22, butt joint;23, the second cylinder assembly;
41, setter plate;42, fine setting cylinder;43, the first cylinder assembly;
81, fuel outlet.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is clearly and completely described, it is clear that described enforcement
Example is a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
The every other embodiment that personnel are obtained under not making creative work premise, broadly falls into the scope of protection of the invention.
In describing the invention, it should be noted that term " " center ", " on ", D score, "left", "right", " vertically ",
Orientation or the position relationship of the instruction such as " level ", " interior ", " outward " they are based on orientation shown in the drawings or position relationship, merely to
Be easy to describe the present invention and simplifying describe rather than instruction or the hint device of indication or element must have specific orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.Additionally, term " first ", " second ",
" the 3rd " is only used for describing purpose, and it is not intended that indicate or hint relative importance.
In describing the invention, it should be noted that unless otherwise clearly defined and limited, term " is installed ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be fixing connection, it is also possible to be to removably connect, or be integrally connected;Can
To be mechanical connection, it is also possible to be electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, can understand that above-mentioned term is at this with concrete condition
Concrete meaning in invention.
The overall structure schematic diagram of a kind of ultrasonic washing unit that Fig. 1 provides for the embodiment of the present invention;Fig. 2 is that the present invention is real
Execute the structural representation of transfer assembly 1 in the ultrasonic washing unit that example provides;The ultrasound wave that Fig. 3 provides for the embodiment of the present invention is clear
Cleaning showers assembly 2 or dry up the structural representation of assembly 3 in washing machine;The ultrasonic waves for cleaning that Fig. 4 provides for the embodiment of the present invention
Lifting assembly 4 and the structural representation of ultrasonic cleaner 8 in machine.
The present invention provides a kind of ultrasonic washing unit, as it is shown in figure 1, include: transfer assembly 1, cleaning showers assembly 2, blow
Dry assembly 3, lifting assembly and megasonic cleaning module;Wherein, transfer assembly 1 is sequentially connected with cleaning showers assembly 2 and dries up
Assembly 3;Megasonic cleaning module is arranged on the underface of cleaning showers assembly 2;Lifting assembly is sequentially connected with cleaning showers assembly 2
And megasonic cleaning module.
The present invention passes through transfer assembly 1, and bearing component is shifted onto lifting assembly, and lifting assembly decline puts it into ultrasound wave
Cleaning assembly is carried out, and after cleaning, bearing component is put into below cleaning showers assembly 2 and sprays by lifting assembly rising again
Cleaning operation, after cleaning showers, then shifts dry up the lower section of assembly 3 onto by transfer assembly 1 and carries out drying up operation, transmit subsequently
The bearing component position shifting onto specify after assembly 1 will dry up again carries out next step operation.Aforesaid operations need not substantially
Artificial participate in, only need to input that the program specified can be automatically performed the ultrasonic waves for cleaning to bearing component, spray dries up operation, clearly
Wash effective, also save human cost.
The ultrasonic washing unit that the present embodiment provides, also include placement bearing component treats backing strap plate;Wherein, backing strap plate is treated
Including placing the first of non-bearing cleaning workpiece until backing strap plate 6 and the bearing work after being placed through ultrasonic waves for cleaning and cleaning showers
The second of part treats backing strap plate 7, and first treats that backing strap plate 6 and second treats that backing strap plate 7 lays respectively at the both sides of lifting assembly 4, additionally, the
One treats that backing strap plate 6 and second treats that backing strap plate 7 is for network structure, it is ensured that treat do not have liquid accumulation on backing strap plate and coordinate following
Cleaning showers operation and dry up operation.
The job step of the ultrasonic washing unit that the present embodiment provides, is first bearing component to be placed on first treat backing strap
On plate 6, then under the promotion of transfer assembly 1, shift the operating position of megasonic cleaning module onto, concrete, be shift onto ultrasonic
On lifting assembly 4 directly over ripple cleaning assembly.
As shown in Figure 4, megasonic cleaning module includes ultrasonic cleaner 8 and supersonic generator 5 (not shown),
Supersonic generator 5 sends ul-trasonic irradiation fluid in ultrasonic cleaner 8, is provided with and drains the oil bottom ultrasonic cleaner 8
Mouth 81;Lifting assembly 4 is positioned at the surface of ultrasonic cleaner 8, including placing the setter plate 41 of bearing component and controlling to dispose
The first cylinder assembly 43 that plate 41 moves up and down, the first cylinder assembly 43 controls setter plate 41 and moves down that to make bearing component carry out ultrasonic
Ripple cleans;Wherein, also include that can adjust setter plate 41 makes the extreme lower position of setter plate 41 be positioned at the bottom of ultrasonic cleaner 8,
Extreme higher position treats that with first the fine setting cylinder 42 that backing strap plate 7 is concordant treated by backing strap plate 6 and second, facilitates bearing component to wait to expect from first
Backing plate 6 moves to cleaned bearing component in setter plate 41 and setter plate 41 and moves to second and treat that backing strap plate 7 carries out next step
Operation.Additionally, setter plate 41 to be set to network structure, strengthen the contact area of fluid and bearing component, preferably to bearing work
Part is carried out.
After completing ultrasonic waves for cleaning, carry out next step cleaning showers work, as it is shown on figure 3, cleaning showers assembly 2 has
Body includes butt joint 22, prevent fluid from splashing protective cover 21 and control the second cylinder assembly 23 of protective cover 21 rise and fall,
Further, the present embodiment further comprises fuel tank, and fuel tank includes oil pump, and fuel tank is connected with butt joint 22 by oil pipe.
Concrete cleaning showers operation, first passes through after bearing component shifted onto the position specified by transfer assembly 1, the second gas
Cylinder component 23 controls cleaning showers assembly 2 and moves down and make protective cover 21 cover bearing component, and then the oil in fuel tank is by oil pump
Pressurization, carries out cleaning showers to bearing component, and after having cleaned, cleaning showers assembly 2 rises.It is noted that in order to ensure
The cleaning more perfect to bearing component, arranges two cleaning showers assemblies 2 here, and both actions is identical, complete at cleaning showers
Cheng Hou, shifts next step operation onto by transfer assembly 1 by bearing component.
The operation finally carried out is for drying up operation, and the present embodiment uses blow completely identical in structure with cleaning showers assembly 2
Dry assembly 3, and it is identical with the action of cleaning showers assembly 2 to dry up assembly 3, and both working times can be according to demand
Regulating at any time, the ultrasonic washing unit that the present embodiment provides in addition further comprises Pneumatic propelling plant, and here, Pneumatic pressure power fills
Putting employing air pump, it provides air-blowing power by being connected with butt joint 22 for drying up assembly 3.Further, in order to ensure
Dry up bearing component is more thorough, uses two groups to dry up assembly 3 here.After completing all process steps, transfer assembly 1 will dry up
After bearing component release, complete the whole action of ultrasonic waves for cleaning.
As further improvement of this embodiment, in order to make oil circulation utilize, at cleaning showers assembly 2 with dry up assembly
The underface of 3 is additionally provided with fluid collecting box, and ultrasonic cleaner 8 is connected with fluid collecting box by fuel outlet 81, and arranges oil
Liquid collecting box is connected with fuel tank, and then the liquid level understanding both can keep consistent, when ultrasonic washing unit works, and fluid
Can complete to recycle, improve practicality and the independence of ultrasonic washing unit.
In above-mentioned operation, it is required for using transfer assembly 1 and shifts bearing component onto another operation from an operation, as
Shown in Fig. 2, transfer assembly 1 generally comprises and promotes the cleft hand fixed block 14 of bearing component, controls cleft hand fixed block 14 all around
The drag chain 15 that the Power Component of movement and protection and traction pipe fitting move.
As further improvement of this embodiment, in order to promote more steady the arrival more accurately of bearing component to specify position, if
Putting the cleft hand that cleft hand fixed block 14 contacts with bearing component is the semicircular structure matched with bearing component, and cleft hand is removable
Unload connection, can be according to cleft hand corresponding to the bearing replacing of different model.
Additionally, for the cleaning efficiency improving ultrasonic washing unit, the number arranging cleft hand fixed block 14 has multiple, at this
In embodiment, ratio cleaning showers assembly 2 and many one of the sum drying up assembly 3, it is 5.Now, 5 cleft hands are fixed
Block 14 is equidistantly positioned, and 5 bearing components can be pushed to adjacent subsequent processing simultaneously, be greatly improved work efficiency.For
Completing above-mentioned action, the Power Component of transfer assembly 1 is divided into three cylinders, is respectively and controls cleft hand fixed block 14 and promote bearing
Workpiece postpones promotion cleft hand to next operation and return the first cylinder 12 of a upper operation, bearing component to specific bit and fixes
Block 14 leaves the second cylinder 11 of bearing component and controls cleft hand fixed block 14 out of and into treating the 3rd cylinder 13 of backing strap plate,
Wherein the effect of the second cylinder 11 is to ensure that cleft hand fixed block 14 leaves cleft hand when backing strap plate and will not touch bearing work
Part.
Last it is noted that various embodiments above is only in order to illustrate technical scheme, it is not intended to limit;To the greatest extent
The present invention has been described in detail by pipe with reference to foregoing embodiments, it will be understood by those within the art that: it depends on
So the technical scheme described in foregoing embodiments can be modified, or the most some or all of technical characteristic is entered
Row equivalent;And these amendments or replacement, do not make the essence of appropriate technical solution depart from various embodiments of the present invention technology
The scope of scheme.
Claims (10)
1. a ultrasonic washing unit, it is characterised in that including: transfer assembly, cleaning showers assembly, dry up assembly, rise come down to a lower group
Part and megasonic cleaning module;
Described transfer assembly is sequentially connected with described cleaning showers assembly and dries up assembly;
Described megasonic cleaning module is arranged on the underface of described cleaning showers assembly;
Described lifting assembly is sequentially connected with described cleaning showers assembly and megasonic cleaning module.
Ultrasonic washing unit the most according to claim 1, it is characterised in that also include placement bearing component treats backing strap
Plate;
Described treat that backing strap plate is divided into and place the first of non-bearing cleaning workpiece and treat backing strap plate and be placed through ultrasonic waves for cleaning and spray
Drench the bearing component after cleaning second treats backing strap plate;
Described first treats that backing strap plate and described second treats that backing strap plate lays respectively at the both sides of described lifting assembly;
Described first treats that backing strap plate and described second treats that backing strap plate is network structure.
Ultrasonic washing unit the most according to claim 2, it is characterised in that described lifting assembly includes placing bearing component
Setter plate and control the first cylinder assembly of moving up and down of setter plate;
The extreme lower position of described setter plate is positioned at the bottom of described ultrasonic cleaner;
The extreme higher position of described setter plate treats that with described first backing strap plate and described second treats that backing strap plate is concordant;
Described setter plate is network structure.
Ultrasonic washing unit the most according to claim 3, it is characterised in that described cleaning showers assembly and described dry up group
Part structure is identical, rises including the butt joint docked with oil pipe or trachea, the protective cover preventing fluid from splashing and control protective cover
The second cylinder assembly declined.
Ultrasonic washing unit the most according to claim 4, it is characterised in that also include that fuel tank, described fuel tank pass through oil pipe
It is connected with the described butt joint on described cleaning showers assembly.
Ultrasonic washing unit the most according to claim 5, it is characterised in that described megasonic cleaning module includes ultrasound wave
Rinse bath and supersonic generator, described ultrasonic cleaner is positioned at the underface of described setter plate, described supersonic generator
Act in described ultrasonic cleaner.
Ultrasonic washing unit the most according to claim 4, it is characterised in that also include Pneumatic propelling plant, described air pressure
Power set are air pump, and described Pneumatic propelling plant is connected with the described butt joint drying up assembly by trachea.
Ultrasonic washing unit the most according to claim 1, it is characterised in that described transfer assembly includes promoting bearing component
Cleft hand fixed block, control dragging of the Power Component that all around moves of cleft hand fixed block and protection and the motion of traction pipe fitting
Chain.
Ultrasonic washing unit the most according to claim 8, it is characterised in that described cleft hand fixed block contacts with bearing component
Cleft hand be the semicircular structure matched with bearing component;
The number of described cleft hand fixed block has multiple, and than described cleaning showers assembly and the described total number many drying up assembly
Individual.
Ultrasonic washing unit the most according to claim 9, it is characterised in that described Power Component is three cylinders, respectively
Bearing component is promoted to next operation and to return the first cylinder of a upper operation, bearing work for controlling described cleft hand fixed block
Part to specific bit postpone promote described cleft hand fixed block leave bearing component the second cylinder and control described cleft hand fixed block from
Open and enter the 3rd cylinder treating backing strap plate.
Priority Applications (1)
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CN201610696195.7A CN106076953A (en) | 2016-08-19 | 2016-08-19 | A kind of ultrasonic washing unit |
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CN201610696195.7A CN106076953A (en) | 2016-08-19 | 2016-08-19 | A kind of ultrasonic washing unit |
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CN106076953A true CN106076953A (en) | 2016-11-09 |
Family
ID=58069839
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CN201610696195.7A Pending CN106076953A (en) | 2016-08-19 | 2016-08-19 | A kind of ultrasonic washing unit |
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Cited By (3)
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CN106733917A (en) * | 2016-12-30 | 2017-05-31 | 常州亿晶光电科技有限公司 | Silicon chip automatic flushing device |
CN109865708A (en) * | 2019-02-26 | 2019-06-11 | 莆田市松尚家具有限公司 | A kind of bearing cleaning machine using bubble intensified response |
CN110125082A (en) * | 2019-04-26 | 2019-08-16 | 宁波亚大自动化科技有限公司 | Automatic rinser and its cleaning method |
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CN110125082A (en) * | 2019-04-26 | 2019-08-16 | 宁波亚大自动化科技有限公司 | Automatic rinser and its cleaning method |
CN110125082B (en) * | 2019-04-26 | 2020-12-08 | 宁波亚大自动化科技有限公司 | Automatic cleaning machine and cleaning method thereof |
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Application publication date: 20161109 |