CN106076408B - N-alkene isomerization catalyst and its preparation method and application - Google Patents

N-alkene isomerization catalyst and its preparation method and application Download PDF

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CN106076408B
CN106076408B CN201610417288.1A CN201610417288A CN106076408B CN 106076408 B CN106076408 B CN 106076408B CN 201610417288 A CN201610417288 A CN 201610417288A CN 106076408 B CN106076408 B CN 106076408B
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molecular sieve
catalyst
quality
zsm
sapo
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CN106076408A (en
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路新龙
邢西猛
胡文宾
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SHANDONG XUNDA CHEMICAL GROUP CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/005Mixtures of molecular sieves comprising at least one molecular sieve which is not an aluminosilicate zeolite, e.g. from groups B01J29/03 - B01J29/049 or B01J29/82 - B01J29/89
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates [SAPO compounds]
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2702Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously
    • C07C5/2708Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously with crystalline alumino-silicates, e.g. molecular sieves
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2529/00Catalysts comprising molecular sieves
    • C07C2529/82Phosphates
    • C07C2529/84Aluminophosphates containing other elements, e.g. metals, boron
    • C07C2529/85Silicoaluminophosphates (SAPO compounds)

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)

Abstract

The present invention provides a kind of N-alkene isomerization catalyst, mass containing 50-90%() molecular sieve, remaining is aluminium oxide;The molecular sieve is made of SAPO-11 and ZSM-5, and wherein SAPO-11 accounts for the 75-90%(mass of molecular sieve total amount), ZSM-5 accounts for the 10-25%(mass of molecular sieve total amount);The microparticle size 1-2um of molecular sieve in catalyst.Catalyst normal olefine isomerization activity with higher, isomeric olefine yield is higher and is able to maintain the long period, with longer one way operation cycle, the multiple coke burning regeneration performance range of decrease is smaller, suitable for the process of isobutene is prepared through isomerization reaction by n-butene, and the process of iso-amylene is prepared through isomerization reaction by n-pentene, especially suitable for four n-butene isomerization of carbon after ether, prepare the process of isobutene.

Description

N-alkene isomerization catalyst and its preparation method and application
Technical field
The invention belongs to catalyst field, it is related to a kind of N-alkene isomerization catalyst and its preparation method and application.
Background technique
Methyl tertiary butyl ether(MTBE) (MTBE) in reformulated gasoline and oxygenated gasoline because showing higher octane number, low steam Pressure, the favorable solubility in gasoline fraction hydro carbons, so becoming excellent gasoline addO-on therapy, its demand was rapid in recent years Increase, the isobutene yield obtained by traditional petroleum catalytic cracking and hot-working is far from the need for meeting ether-based device production It wants.
The ether-based device outlet material for producing MTBE, after separating methanol and ether, positive 40% or more structure butene content, therefore The material rich in n-butene is subjected to skeletal isomerization and produces isobutene, can achieve the purpose that increase production isobutene.The technique is former Expect that cheap and easy to get, source is wider, not only can solve the overstock problem of linear alkene, but also can be provided for ether-based device largely containing isobutene Raw material, only need to be in existing ether-based device added downstream isomerisation of olefin device, thus the technique obtains more answer in the recent period With newly-built or reconstructed four isomerization unit of carbon after more set ethers.
N-butene skeletal isomerization carries out usually on acidic catalyst, and catalyst includes SAPO (silicoaluminophosphate) system Column molecular sieve, ferrierite etc..Existing this kind of catalyst, within short time such as several days all have preferable n-butene conversion and Selective isobutene, but performance declines rapidly later, therefore one way is shorter operation cycle, needs frequent coke burning regeneration, and after burning Performance is easy decline.Have the more prior art and propose various improvement, but usually one way days of operation is no more than 30 days, uses It is obvious that performance decline is also tended to after 1 year, thus regeneration times are more, catalyst change is frequent, costly.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of N-alkene isomerization catalyst, (quality) containing 50-90% Molecular sieve, remaining is aluminium oxide;The molecular sieve is made of SAPO-11 and ZSM-5, and wherein SAPO-11 accounts for molecular sieve total amount 75-90% (quality), ZSM-5 accounts for the 10-25% (quality) of molecular sieve total amount;The microparticle size 1- of molecular sieve in catalyst 2um.Catalyst normal olefine isomerization activity with higher, isomeric olefine yield is higher and is able to maintain the long period, tool There is longer one way operation cycle, the multiple coke burning regeneration performance range of decrease is smaller, different suitable for being prepared by n-butene through isomerization reaction The process of butylene, and the process of iso-amylene is prepared by n-pentene through isomerization reaction.
N-alkene isomerization catalyst of the invention, it is preferable that molecular sieve content 50-70% (quality);Preferably, SAPO-11 accounts for the 80-85% (quality) of molecular sieve total amount, and ZSM-5 accounts for the 15-20% (quality) of molecular sieve total amount.
N-alkene isomerization catalyst of the invention, it is preferable that ZSM-5 molecular sieve silica alumina ratio 40-70.
N-alkene isomerization catalyst of the invention, it is preferable that 0.5-2.0% containing magnesia (quality) in molecular sieve.
The present invention also provides a kind of preparation methods of the N-alkene isomerization catalyst, comprising the following steps:
A, add suitable quantity of water in material-compound tank, the desired amount of SAPO-11 molecular screen primary powder, ZSM-5 molecular sieve original powder and hydrogen is added Ammonium acetate is added in alumina powder, is beaten, powder total concentration 10-20% (quality) in slurries, acetic acid ammonium concentration 0.5-2.0% (matter Amount);The SAPO-11 molecular screen primary powder is the hydrogen type molecular sieve by Crystallizing treatment, is easily dispersed to average grain diameter 1-2um;Institute Stating ZSM-5 molecular sieve original powder is the hydrogen type molecular sieve by Crystallizing treatment, is easily dispersed to average grain diameter 1-2um;
C, slurries are transferred to autoclave, in 150-220 DEG C of Crystallizing treatment 10-60hr;
D, slurries are spray-dried, and xeraphium adds extrusion after lubricant plus kneading containing aqueous acid, then through drying, 550-600 DEG C roasting, be made catalyst of the present invention.
The preparation method of N-alkene isomerization catalyst of the present invention, it is preferable that step D's contains in aqueous acid, is added Magnesium acetate is converted into the 0.5-2.0% (quality) that magnesia accounts for molecular sieve, more preferably accounts for 1.0% (quality) of molecular sieve.
The preparation method of N-alkene isomerization catalyst of the present invention, it is preferable that in step C, Crystallizing treatment temperature 170- 200 DEG C, handle time 20-40hr.
The preparation method of N-alkene isomerization catalyst of the present invention, it is preferable that in step D, catalyst is at 560-580 DEG C Roast 2-4hr.
The preparation method of N-alkene isomerization catalyst of the present invention, it is preferable that before step C, there are also step B: step Rapid A slurries are further processed with grinding distribution equipment, and powder microparticle is made to refine to average diameter 1-2um.The grinding distribution Equipment is colloid mill or homogenizer, and wherein colloid mill is relatively cheap and common.
The preparation method of N-alkene isomerization catalyst of the present invention, it is preferable that in step A, the aluminium hydrate powder is Boehmite dry powder;In step C, it is described acid be one of nitric acid, citric acid, acetic acid or a variety of, wherein acetic acid effect compared with It is good.
N-alkene isomerization catalyst of the present invention prepares isobutene especially suitable for four n-butene isomerization of carbon after ether Process.During four n-butene isomerization of carbon prepares isobutene after ether, by controlling technological parameter appropriate, the present invention is just Structure olefin isomerization catalyst, under conditions of maintaining higher n-butene isomerization activity and higher isobutene yield, tool There is longer one way operation cycle, can be usually reached 30 days or more, long reached 80 days.Compared to the prior art, one way is transported Turn number of days to be obviously prolonged, the expense during stopping, burn and going into operation again reduces significantly.
N-alkene isomerization catalyst of the present invention is able to maintain that higher positive structure alkene within longer one way operation cycle The reason of hydrocarbon isomerization is active and higher isomeric olefine purpose product yield, it may be possible to preferably balance reactivity worth and resistive connection Burnt, anti-carbon performance, may include:
(1) SAPO-11, ZSM-5 molecular sieve microparticle size are smaller in catalyst, only 1-2um, microparticle external surface area compared with Greatly, therefore the aperture of microparticle surfaces blocking forming process is slower;Biography of the reactants and products to duct between microparticle in microparticle Matter is easier to;The size of molecular sieve microparticle is usually above 2um in existing similar catalyst;
(2) SAPO-11 molecular sieve is the major catalytic component of normal olefine isomerization reaction, and reactivity worth declines main The reason is that coking and the duct carbon distribution of acid centre;The acidity of ZSM-5 molecular sieve is better than SAPO-11, the easy life in olefin feedstock The alkadienes of by-product, dimer are easier in ZSM-5 molecular sieve microparticle in burnt ingredient such as alkadienes, methanol or isomerization process Middle coking, carbon distribution and consume, to reduce the coking in SAPO-11 molecular sieve microparticle, carbon distribution, and make catalyst just Structure olefin isomerization performance is able to maintain for a long time;
(3) SAPO-11 molecular screen primary powder, ZSM-5 molecular sieve original powder and aluminium hydrate powder slurries Crystallizing treatment, reduce The quantity of acid stronger acid centre, reduces the speed of coking in molecular sieve microparticle, carbon distribution, reduces it in molecular sieve His side reaction, to improve and maintain the yield of isomerization product.
N-alkene isomerization catalyst of the present invention, in addition to longer one way operation cycle, catalytic performance is also more Stablize, the decline of the yield of the isomerization activity of normal olefine and isomeric olefine product is smaller after repeatedly regenerating, and this point may Related with the secondary crystallization processing of molecular sieve, the secondary crystallization processing makes the structure of SAPO-11 molecular sieve, ZSM-5 molecular sieve Become more stable with performance.
In the present invention, molecular screen primary powder average grain diameter is measured by laser particle analyzer, and slurries carry out ultrasonic disperse before surveying, and is also led to It crosses electromicroscopic photograph (SEM) to be compareed, two kinds of results are almost the same;With in grinding distribution equipment processing rear slurry microparticle it is flat Equal diameter, in autoclave in Crystallizing treatment rear slurry microparticle average diameter, measured by laser particle analyzer, before surveying slurries not into Row ultrasonic disperse;The microparticle size of molecular sieve in catalyst is judged by the electromicroscopic photograph (SEM) of catalyst surface, section.
Specific embodiment
Embodiment 1
Made with the SAPO-11 molecular screen primary powder by Crystallizing treatment and the ZSM-5 molecular sieve original powder by Crystallizing treatment former Material;SAPO-11 molecular screen primary powder is easily dispersed to average grain diameter 1.2um, crystallinity 95%, chemical component P2O541%, SiO2 12%, Al2O347% (quality);ZSM-5 molecular sieve original powder is easily dispersed to average grain diameter 1.6um, silica alumina ratio 70, crystallinity 95%.Catalyst is prepared as follows:
A, add 50kg deionized water in 60L material-compound tank, it is former that SAPO-11 molecular screen primary powder 2.0kg, ZSM-5 molecular sieve is added Ammonium acetate 0.56kg, mashing is added in powder 0.5kg and boehmite dry powder 3.75kg;
C, slurries are transferred to 100L autoclave, in 200 DEG C of Crystallizing treatment 20hr;
D, 200 DEG C of slurries spray drying take xeraphium 5.0kg that sesbania powder 0.15kg is added to mix, add the 0.20kg's containing acetic acid Φ 2.0mm orifice plate extrusion is used after aqueous solution 4.5kg kneading, then through 120 DEG C of dry 6hr, 570 DEG C of roasting 4hr, catalyst is made 3kg。
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 80% (quality) of molecular sieve total amount, and ZSM-5 accounts for 20% (quality) of molecular sieve total amount.From catalysis Electromicroscopic photograph (SEM) judgement on agent surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 2
Substantially with embodiment 1, difference is in the slurries of step A, SAPO-11 molecular screen primary powder additional amount 2.125kg, ZSM-5 molecular sieve original powder additional amount 0.375kg.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 85% (quality) of molecular sieve total amount, and ZSM-5 accounts for 15% (quality) of molecular sieve total amount.From catalysis Electromicroscopic photograph (SEM) judgement on agent surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 3
Substantially with embodiment 1, difference is in the slurries of step A, boehmite dry powder additional amount 1.60kg, Yi Jibu In rapid D, takes xeraphium 2.5kg that sesbania powder 0.075kg is added to mix, add the aqueous solution 2.3kg of the 0.10kg containing acetic acid.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 70% (quality), contains 30% (quality) Aluminium oxide;SAPO-11 accounts for 80% (quality) of molecular sieve total amount, and ZSM-5 accounts for 20% (quality) of molecular sieve total amount.From catalysis Electromicroscopic photograph (SEM) judgement on agent surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 4
Substantially with embodiment 1, difference is in the slurries of step A, boehmite dry powder additional amount 0.42kg, Yi Jibu In rapid D, takes xeraphium 2.5kg that sesbania powder 0.075kg is added to mix, add the aqueous solution 2.5kg of the 0.10kg containing acetic acid.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 90% (quality), contains 10% (quality) Aluminium oxide;SAPO-11 accounts for 80% (quality) of molecular sieve total amount, and ZSM-5 accounts for 20% (quality) of molecular sieve total amount.From catalysis Electromicroscopic photograph (SEM) judgement on agent surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 5
Substantially with embodiment 1, difference be step D containing in aqueous acid, four water magnesium acetate 0.135kg are added, are converted into Magnesia accounts for 1.0% (quality) of molecular sieve.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 80% (quality) of molecular sieve total amount, and ZSM-5 accounts for 20% (quality) of molecular sieve total amount, molecular sieve In another (quality) containing magnesia 1.0%.Judge from the electromicroscopic photograph (SEM) of catalyst surface, section, molecular sieve in catalyst Microparticle size 1-2um.
Embodiment 6
Substantially with embodiment 2, difference be step D containing in aqueous acid, four water magnesium acetate additional amount 0.068kg, folding 0.5% (quality) of molecular sieve is accounted at magnesia.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 85% (quality) of molecular sieve total amount, and ZSM-5 accounts for 15% (quality) of molecular sieve total amount, molecular sieve In another (quality) containing magnesia 0.5%.Judge from the electromicroscopic photograph (SEM) of catalyst surface, section, molecular sieve in catalyst Microparticle size 1-2um.
Embodiment 7
Substantially with embodiment 2, difference be step D containing in aqueous acid, four water magnesium acetate additional amount 0.27kg are converted into Magnesia accounts for 2.0% (quality) of molecular sieve.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 85% (quality) of molecular sieve total amount, and ZSM-5 accounts for 15% (quality) of molecular sieve total amount, molecular sieve In (quality) containing magnesia 2.0%.Judge from the electromicroscopic photograph (SEM) of catalyst surface, section, molecular sieve is micro- in catalyst Particle size 1-2um.
Embodiment 8
Substantially with embodiment 1, difference is in step C, 180 DEG C of Crystallizing treatment temperature, handles time 30hr.
Judge from the electromicroscopic photograph (SEM) of catalyst surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 9
Substantially with embodiment 1, difference is in step C, 170 DEG C of Crystallizing treatment temperature, handles time 40hr.
Judge from the electromicroscopic photograph (SEM) of catalyst surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 10
Substantially with embodiment 1, difference is that before step C, there are also step B: step A slurries are ground with colloid mill Decentralized processing makes powder microparticle refine to average diameter 1.7um.
In autoclave in Crystallizing treatment rear slurry microparticle average diameter, laser particle analyzer survey 1.9um;Divide in catalyst Son sieve microparticle size, catalyst surface, section electromicroscopic photograph (SEM) be shown as 1-2um.
Embodiment 11
Substantially with embodiment 1, but the method for combining embodiment 5, embodiment 10, step A slurries are carried out with colloid mill Grinding distribution processing, makes powder microparticle refine to average diameter 1.8um;Step D's contains in aqueous acid, and four water acetic acid are added Magnesium 0.135kg is converted into 1.0% (quality) that magnesia accounts for molecular sieve.
In autoclave in Crystallizing treatment rear slurry microparticle average diameter, laser particle analyzer survey 1.9um;Divide in catalyst Son sieve microparticle size, catalyst surface, section electromicroscopic photograph (SEM) be shown as 1-2um.
Embodiment 12
Substantially with embodiment 1, difference is to use another kind SAPO-11 molecular screen primary powder, is easily dispersed to average grain Diameter 1.7um, crystallinity 95%, chemical component P2O542%, SiO215%, Al2O343% (quality).
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 80% (quality) of molecular sieve total amount, and ZSM-5 accounts for 20% (quality) of molecular sieve total amount.From catalysis Electromicroscopic photograph (SEM) judgement on agent surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Embodiment 13
Substantially with embodiment 1, difference is to use another ZSM-5 molecular sieve original powder, is easily dispersed to average grain diameter 1.3um, silica alumina ratio 40, crystallinity 95%.
It is calculated from ingredient proportion, catalyst obtained by the present embodiment contains the molecular sieve of 50% (quality), contains 50% (quality) Aluminium oxide;SAPO-11 accounts for 80% (quality) of molecular sieve total amount, and ZSM-5 accounts for 20% (quality) of molecular sieve total amount.From catalysis Electromicroscopic photograph (SEM) judgement on agent surface, section, the microparticle size 1-2um of molecular sieve in catalyst.
Comparative example 1
Substantially with embodiment 1, difference is the Crystallizing treatment of no step C.
Comparative example 2
Substantially with embodiment 5, difference is the Crystallizing treatment of no step C.
Comparative example 3
Substantially with embodiment 10, difference is the Crystallizing treatment of no step C.
Comparative example 4
Substantially with embodiment 1, difference is in step A that ZSM-5 molecular sieve original powder, SAPO-11 molecular screen primary is not added Powder is 2.5kg.
The surface of each catalyst prepared by the embodiment 1-13, section electromicroscopic photograph (SEM), molecular sieve in catalyst Microparticle size 1-2um and SAPO-11 molecular screen primary powder, the partial size situation difference of ZSM-5 molecular sieve original powder are unobvious.
By the XRD spectrum of each catalyst prepared by embodiment 1,5,11,12,13, comparative example 1, the XRD spectrum of 2 catalyst It carries out and the XRD spectrum of SAPO-11 molecular screen primary powder, ZSM-5 molecular sieve original powder is compared repeatedly, embodiment is thought in judgement 1, in 5,11,12,13 catalyst SAPO-11 molecular sieve, ZSM-5 molecular sieve structure, and without carrying out secondary crystallization processing The structure of SAPO-11 molecular sieve, ZSM-5 molecular sieve in comparative example catalyst, with SAPO-11 molecular screen primary powder, ZSM-5 molecular sieve The structure of original powder is compared, and difference is unobvious, and without there is other kinds of molecular sieve structure.This explanation, in above-mentioned condition In the Crystallizing treatment and subsequent catalyst preparation process of lower progress, SAPO-11 molecular sieve, ZSM-5 molecular sieve structure protect substantially It holds, and without generating other kinds of molecular sieve.
Evaluation test 1
Embodiment 1-13, each catalyst of comparative example 1-4 are subjected to laboratory evaluation respectively, evaluation response is continuous in fixed bed It is carried out on micro-reaction equipment, tube inner diameter 15mm, catalyst breakage to partial size 0.6-0.8mm (20-30 mesh), loadings 10ml;Go out liquid with the continuous small flow of carbon four after ether and the produced continuous flow that all gasifies makees unstripped gas, raw material is formed such as 1 institute of table Column, reaction pressure 0.135MPa, according to four steel cylinder loss of weight of carbon after ether and be located at the gas rotameter before reaction tube control it is former Expect throughput, gas space velocity 800hr-1;Expect to collect into -18 DEG C of refrigerators are cooling in evaluation response outlet.
After four unstripped gas of carbon feeds intake after ether, bed temperature 1-3hr controls 280 DEG C or hereinafter, after 3hr, according to outlet The yield situation control of isobutene, is gradually warmed up, so that isobutene yield is close to or up to 40-41%, control bed after 10hr in object Layer temperature makes isobutene yield 40-41%.Bed temperature situation of each catalyst in evaluation time 50,100hr is listed in table 2, with when identical evaluation time with bed temperature junior be it is excellent;By n-butene of each catalyst in evaluation time 50,100hr Conversion ratio, isobutene yield, isomerized oil yield situation are listed in table 2.
Four raw material of carbon and evaluation response outlet material, are formed with two gas Chromatographic Determinations, all use Liquid sample introduction, liquid after ether Body and sample injector are all pre-chilled to -18 DEG C.One chromatography carbon determination four and following components, capillary column AT.PLOT aluminium oxide/S, 50m* 0.53mm*20um, detector FID, heat up after constant temperature purging;The main carbon determination five of another chromatography and the above component (light dydrocarbon+, isomery Carburetion), capillary column OV-1,50m*0.53mm*5 μm, detector FID, temperature programming;Two chromatographic datas by carbon four and with The content of lower component is fitted, and determines carbon one to 12 constituent content of carbon.2-5hr is surveyed once per hour, 5-10hr is every It surveys within two hours once, survey in 10-50hr every four hours is primary, it is primary to survey within 50-100hr every six hours.
When needing to measure gas composition once in a while, by evaluation response outlet material not into refrigerator and directly room temperature takes gas and sample introduction.
Hydrogen content is carried out by the gas-chromatography equipped with 13X packed column and thermal conductivity detector (TCD) in evaluation response outlet material, But in each catalyst 100hr evaluation, the hydrogen content for surveying reaction outlet material is all lower than 0.05% (volume).
Isobutene yield=n-butene conversion X selective isobutene.
Isomerized oil yield=n-butene conversion X light dydrocarbon+selectivity
From table 2-3 data can be seen that molecular sieve, although the secondary crystallization processing of aluminium hydroxide mixed serum makes molecular sieve Activity slightly reduce, but significantly reduce the deactivation rate of catalyst, extend the service life of catalyst, introduce oxygen in molecular sieve Change magnesium and also plays similar effect;The introducing of ZSM-5 molecular sieve has been significantly reduced the deactivation rate of catalyst, has mentioned simultaneously The high conversion ratio of n-butene, and the isomerized oil of higher-value is generated, which is carbon eight, octane number Higher than MTBE, gasoline component can be directly used as.
Four raw material of carbon forms after 1 ether of table, V%
Propane 0.07
Propylene 0.02
Iso-butane 35.37
Normal butane 10.03
Trans-butene-2 21.47
Butene-1 15.95
Isobutene 0.05
Cis-butene-2 16.65
Total amylene 0.13
Butadiene 0.012
Methanol 0.008
Sulfur content 0.005
N-butene amounts to 54.07
Table 2 controls the reaction bed temperature of the different durations of runs under the conditions of isobutene yield 40-41%
Catalyst 50hr bed temperature, DEG C 100hr bed temperature, DEG C
Embodiment 1 330 332
Embodiment 2 329 331
Embodiment 3 324 326
Embodiment 4 320 323
Embodiment 5 332 333
Embodiment 6 329 331
Embodiment 7 332 335
Embodiment 8 330 331
Embodiment 9 331 333
Embodiment 10 328 330
Embodiment 11 331 332
Embodiment 12 334 336
Embodiment 13 331 334
Comparative example 1 318 324
Comparative example 2 322 327
Comparative example 3 315 321
Comparative example 4 326 334
N-butene conversion, isobutene yield, isomerized oil yield situation when table 3 50,100hr of evaluation
Evaluation test 2
1,5,10,11 catalyst of embodiment and comparative example 1,4 catalyst are subjected to industrial side line evaluation test respectively.Reaction Bore 100mm, catalyst are set on bed without broken, Φ 1.8X 3-6mm, loadings 3000ml, bed height 410mm The Φ 3mm porcelain ball of 1000mm height is as preheating section;Catalyst bed sets three temperature measuring points, and thermocouple is loaded on and is fixed on reaction tube In the casing of central axes;Reaction tube peripheral hardware copper pipe samming, copper pipe are outside heating furnace body.With carbon four after ether is continuous, whole gasification institutes The continuous flow of production makees unstripped gas, and raw material composition surveys primary, substantially identical with listed by table 1, reaction pressure control 0.12- daily 0.13MPa controls raw gas flow according to the gas rotameter before reaction tube is located at, and reaction tube outlet is expected into steel cylinder, steel Bottle can be put into -18 DEG C of refrigerators or taking-up, and coil pipe and sample tap are set before steel cylinder entrance.
Control gas space velocity 400hr-1;Bed temperature 1-3hr controls 280 DEG C hereinafter, after 3hr, according in outlet object The yield situation of isobutene controls, and is gradually warmed up, suitable control reaction bed temperature after 10hr makes isobutene yield as far as possible For 40-41%.
2-5hr survey per hour it is primary, survey within 5-10hr every two hours it is primary, survey within 10-50hr every four hours it is primary, the It surveys within 50-100hr every six hours once, surveys within every six hours after 100hr primary.
The measuring method of outlet material sample is identical with evaluation test 1.
Below 0.05% (volume) before hydrogen content 1000hr in evaluation response outlet material, until evaluation terminates to be below 0.10% (volume).
1,5,10,11 catalyst of embodiment, first one way operating side line evaluation, as a result as listed by table 4,5.
4 catalyst one way of table operates side line evaluation result
5 catalyst one way of table operates side line evaluation result
After one way operates, coke burning regeneration continuously runs, burns four times, and catalyst performance declines smaller, the 4th list The journey duration of runs only reduces 10-13%, n-butene conversion, isobutene yield, isomerization relative to the first one way duration of runs Oil yield situation is basically unchanged.
The comparative example 1,4 catalyst, first one way operating side line evaluation, as a result as listed by table 6.
6 catalyst one way of table operates side line evaluation result
Table 4-6 the result shows that, molecular sieve, aluminium hydroxide mixed serum secondary crystallization processing, hence it is evident that reduce catalyst Deactivation rate, extend the service life of catalyst, magnesia introduced in molecular sieve and also plays similar effect;ZSM-5 molecule The introducing of sieve, has been significantly reduced the deactivation rate of catalyst, while improving the conversion ratio of n-butene, and generate higher price The isomerized oil of value.

Claims (8)

1. a kind of N-alkene isomerization catalyst contains the molecular sieve of 50-90% (quality), remaining is aluminium oxide;The molecule Sieve is made of SAPO-11 and ZSM-5, and wherein SAPO-11 accounts for the 75-90% (quality) of molecular sieve total amount, and ZSM-5 accounts for molecular sieve The 10-25% (quality) of total amount;1-2 μm of the microparticle size of molecular sieve in catalyst;
The preparation method of the catalyst, comprising the following steps:
A, add suitable quantity of water in material-compound tank, the desired amount of SAPO-11 molecular screen primary powder, ZSM-5 molecular sieve original powder and hydroxide is added Ammonium acetate is added in aluminium powder, is beaten, powder total concentration 10-20% (quality), acetic acid ammonium concentration 0.5-2.0% (quality) in slurries;
C, it is transferred to autoclave, in 150-240 DEG C of Crystallizing treatment 10-60hr;
D, step C slurries are spray-dried, and xeraphium adds extrusion after lubricant plus kneading containing aqueous acid, then through drying, 550- 600 DEG C of roastings, are made catalyst;The acid is one of nitric acid, citric acid, acetic acid or a variety of.
2. N-alkene isomerization catalyst as described in claim 1, which is characterized in that SAPO-11 accounts for molecular sieve total amount 80-85% (quality), ZSM-5 account for the 15-20% (quality) of molecular sieve total amount.
3. N-alkene isomerization catalyst as described in claim 1, which is characterized in that molecular sieve content 50-70% (matter Amount).
4. N-alkene isomerization catalyst as described in claim 1, which is characterized in that step D's contains in aqueous acid, adds Enter magnesium acetate, is converted into the 0.5-2.0% (quality) that magnesia accounts for molecular sieve.
5. N-alkene isomerization catalyst as described in claim 1, which is characterized in that in step C, Crystallizing treatment temperature 170-200 DEG C, handle time 20-40hr.
6. N-alkene isomerization catalyst as described in claim 1, which is characterized in that in step D, catalyst is in 560- 580 DEG C of roasting 2-4hr.
7. N-alkene isomerization catalyst as described in claim 1, which is characterized in that before step C, there are also step B: Step A slurries are further processed with grinding distribution equipment, and powder microparticle is made to refine to 1-2 μm of average diameter.
8. N-alkene isomerization catalyst as described in claim 1 four n-butene isomerization of carbon after by ether prepares isobutene mistake Application in journey.
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