CN106076141A - A kind of combined intelligent for coating material production disperses production equipment - Google Patents
A kind of combined intelligent for coating material production disperses production equipment Download PDFInfo
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- CN106076141A CN106076141A CN201610675638.4A CN201610675638A CN106076141A CN 106076141 A CN106076141 A CN 106076141A CN 201610675638 A CN201610675638 A CN 201610675638A CN 106076141 A CN106076141 A CN 106076141A
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- dispersion impeller
- disc
- coating material
- production equipment
- combined intelligent
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 title claims abstract description 11
- 238000000576 coating method Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 title claims description 14
- 239000006185 dispersion Substances 0.000 claims abstract description 19
- 230000007704 transition Effects 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 abstract description 15
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/184—Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/33—Transmissions; Means for modifying the speed or direction of rotation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明涉及一种用于涂料生产的组合式智能分散生产设备，包括圆筒形的搅拌罐(6)和设置在搅拌罐(6)中的分散装置，所述的分散装置包括刮壁式分散盘(3)、螺杆式分散盘(4)和碟式分散盘(5)，所述的螺杆式分散盘(4)包括外螺纹旋转轴。与现有技术相比，本发明具有搅拌均匀、耗能低、人力成本低、适用范围广、环境污染小等优点。
The invention relates to a combined intelligent dispersion production equipment for coating production, comprising a cylindrical stirring tank (6) and a dispersing device arranged in the stirring tank (6), and the dispersing device includes a scraping-type dispersing device Disc (3), screw type dispersion disc (4) and disc type dispersion disc (5), described screw type dispersion disc (4) comprises external thread rotation shaft. Compared with the prior art, the invention has the advantages of uniform stirring, low energy consumption, low labor cost, wide application range, little environmental pollution and the like.
Description
技术领域technical field
本发明涉及一种分散生产设备，尤其是涉及一种用于涂料生产的组合式智能分散生产设备。The invention relates to a dispersed production equipment, in particular to a combined intelligent dispersed production equipment for coating production.
背景技术Background technique
目前，市场上普遍使用的分散设备包括：高速搅拌机、砂磨机、胶体磨、三辊磨等。高速搅拌机是分散设备中最简单的一种，主要作用是对色浆进行预分散，再与研磨机等相配合进行色浆分散。高速搅拌机是通过圆盘锯齿特制叶轮在物料中的高速转动形成濡流区。在此区域中色浆粒子受到较强的剪切和冲击作用，使其很快分散到浆料中。但在此时不产生高压，颜料粒子不能得到很好的解聚集。在此区域之外，形成层流，分上下两个流束，使物料得到充分循环和翻动并混合均匀。在高速搅拌的情况下，通常会产生气泡、粉尘多的情况，对空气产生污染，含砂材料更有搅拌不均匀的情况。At present, the dispersing equipment commonly used in the market includes: high-speed mixer, sand mill, colloid mill, three-roll mill, etc. The high-speed mixer is the simplest kind of dispersing equipment. Its main function is to pre-disperse the color paste, and then cooperate with the grinder to disperse the color paste. The high-speed mixer forms a flow area through the high-speed rotation of the special impeller with disc saw teeth in the material. In this area, the color paste particles are subjected to strong shear and impact, so that they are quickly dispersed into the paste. But at this time, high pressure is not generated, and the pigment particles cannot be de-agglomerated well. Outside this area, a laminar flow is formed, divided into upper and lower flow streams, so that the materials can be fully circulated and turned and mixed evenly. In the case of high-speed stirring, air bubbles and dust are usually generated, which will pollute the air, and even sandy materials will be stirred unevenly.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种搅拌均匀、污染少的用于涂料生产的组合式智能分散生产设备。The object of the present invention is to provide a combined intelligent dispersion production equipment for coating production with uniform stirring and less pollution in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现：The purpose of the present invention can be achieved through the following technical solutions:
一种用于涂料生产的组合式智能分散生产设备，包括圆筒形的搅拌罐和设置在搅拌罐中的分散装置，所述的分散装置包括刮壁式分散盘、螺杆式分散盘和碟式分散盘，所述的刮壁式分散盘、螺杆式分散盘和碟式分散盘分别通过对应的变速箱与对应的电机连接，所述的变速箱连接微控制器，所述的螺杆式分散盘包括外壁带有螺纹的旋转轴。A combined intelligent dispersing production equipment for coating production, including a cylindrical mixing tank and a dispersing device arranged in the agitating tank, the dispersing device includes a scraping-type dispersing disc, a screw-type dispersing disc and a disc-type The dispersing disc, the scraper-type dispersing disc, the screw-type dispersing disc and the dish-type dispersing disc are respectively connected to the corresponding motor through the corresponding gearbox, the gearbox is connected to the microcontroller, and the screw-type dispersing disc Consists of a rotating shaft with a threaded outer wall.
所述的刮壁式分散盘包括旋转轴和旋转臂，所述的旋转轴设置在在搅拌罐的轴线位置，所述的旋转臂呈直角形，旋转臂的一条边与旋转轴平行并与搅拌罐内壁贴合，另一条边与旋转轴连接。The wall-scraping dispersing disc includes a rotating shaft and a rotating arm, the rotating shaft is arranged on the axis of the mixing tank, the rotating arm is in a right-angle shape, and one side of the rotating arm is parallel to the rotating shaft and connected to the stirring tank. The inner wall of the tank is fitted, and the other side is connected with the rotating shaft.
所述的旋转臂通过过渡边与光滑旋转轴连接，所述的过渡边与光滑旋转轴之间的连接点高度高于过渡边与旋转臂之间的连接点高度。The rotating arm is connected to the smooth rotating shaft through the transition edge, and the height of the connection point between the transition edge and the smooth rotating shaft is higher than the height of the connection point between the transition edge and the rotating arm.
所述的碟式分散盘为上下设置的双层结构，分散盘圆周带有锯齿。The disc-type dispersing disc is a double-layer structure arranged up and down, and the circumference of the dispersing disc is provided with serrations.
所述的搅拌罐顶部设有密封盖，所述的变速箱固定在密封盖上。The top of the mixing tank is provided with a sealing cover, and the gearbox is fixed on the sealing cover.
与现有技术相比，本发明具有以下优点：Compared with the prior art, the present invention has the following advantages:
(1)分散装置包括刮壁式分散盘、螺杆式分散盘和碟式分散盘，不同的搅拌装置组合式搅拌，物料更均匀，适用范围广，搅拌效率快，节约能源。(1) The dispersing device includes a scraper-type dispersing disc, a screw-type dispersing disc and a disc-type dispersing disc. Different stirring devices are combined to stir, the material is more uniform, the application range is wide, the stirring efficiency is fast, and energy is saved.
(2)旋转臂通过过渡边与光滑旋转轴连接，过渡边与光滑旋转轴之间的连接点高度高于过渡边与旋转臂之间的连接点高度，使旋转臂与光滑旋转轴之间不容易附着搅拌物，减少阻力，从而减小能耗。(2) The rotating arm is connected to the smooth rotating shaft through the transition edge, and the height of the connection point between the transition edge and the smooth rotating shaft is higher than that between the transition edge and the rotating arm, so that there is no gap between the rotating arm and the smooth rotating shaft. It is easy to attach the agitator and reduce resistance, thereby reducing energy consumption.
(3)碟式分散盘为上下设置的双层结构，分散盘圆周带有锯齿，上下搅拌均匀。(3) The disc-type dispersing disc is a double-layer structure set up and down, and the circumference of the dispersing disc has serrations, which can stir evenly up and down.
(4)刮壁式分散盘、螺杆式分散盘和碟式分散盘分别通过对应的变速箱与对应的电机连接，使用变速箱来控制搅拌速度，无论是何种材料都能进行有效的搅拌，特别是粘稠含砂的物料尤为适用，提高搅拌效率，节省操作时间。(4) The scraper-type dispersing disc, the screw-type dispersing disc and the dish-type dispersing disc are respectively connected to the corresponding motor through the corresponding gearbox, and the gearbox is used to control the stirring speed, no matter what kind of material it is, it can carry out effective stirring, It is especially suitable for viscous and sandy materials, which improves the mixing efficiency and saves operating time.
(5)搅拌罐顶部设有密封盖，变速箱固定在密封盖上，阻隔了粉尘的出现，减少环境污染。(5) There is a sealing cover on the top of the mixing tank, and the gearbox is fixed on the sealing cover, which blocks the occurrence of dust and reduces environmental pollution.
(6)变速箱连接微控制器，无须人员看守现场，减少人力成本。(6) The gearbox is connected to the microcontroller, so there is no need for personnel to guard the site, reducing labor costs.
附图说明Description of drawings
图1为本实施例的立体剖视结构示意图；Fig. 1 is the three-dimensional sectional structure schematic diagram of present embodiment;
附图标记：Reference signs:
1为电机；2为变速箱；3为刮壁式分散盘；4为螺杆式分散盘；5为碟式分散盘；6为搅拌罐。1 is the motor; 2 is the gearbox; 3 is the scraper type dispersion disc; 4 is the screw type dispersion disc; 5 is the disc type dispersion disc; 6 is the mixing tank.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施，给出了详细的实施方式和具体的操作过程，但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation methods and specific operation processes are given, but the protection scope of the present invention is not limited to the following embodiments.
实施例Example
如图1所示，一种用于涂料生产的组合式智能分散生产设备，包括圆筒形的搅拌罐6和设置在搅拌罐6中的分散装置，分散装置包括刮壁式分散盘3、螺杆式分散盘4和碟式分散盘5，螺杆式分散盘4包括外壁带有螺纹的旋转轴，刮壁式分散盘3、螺杆式分散盘4和碟式分散盘5分别通过对应的变速箱2与对应的电机1连接，变速箱2连接微控制器，可根据搅拌物自动控制搅拌时间，无须人员看守。As shown in Figure 1, a combined intelligent dispersion production equipment for coating production includes a cylindrical mixing tank 6 and a dispersing device arranged in the mixing tank 6, and the dispersing device includes a scraping type dispersing disc 3, a screw Type dispersing disc 4 and disc dispersing disc 5, screw dispersing disc 4 includes a rotating shaft with threads on the outer wall, wall scraping dispersing disc 3, screw dispersing disc 4 and disc dispersing disc 5 respectively pass through the corresponding gearbox 2 It is connected with the corresponding motor 1, and the gearbox 2 is connected with a microcontroller, which can automatically control the stirring time according to the stirring material, without personnel guarding.
刮壁式分散盘3包括旋转轴和旋转臂，旋转轴设置在在搅拌罐6的轴线位置，旋转臂呈直角形，旋转臂的一条边与旋转轴平行并与搅拌罐6内壁贴合，另一条边与旋转轴连接。旋转臂通过过渡边31与光滑旋转轴连接，过渡边31与光滑旋转轴之间的连接点高度高于过渡边31与旋转臂之间的连接点高度。The wall-scraping type dispersing disc 3 comprises a rotating shaft and a rotating arm. The rotating shaft is arranged at the axis position of the stirring tank 6. The rotating arm is in a right-angle shape. One side of the rotating arm is parallel to the rotating shaft and is attached to the inner wall of the stirring tank 6. One edge is connected to the axis of rotation. The rotating arm is connected to the smooth rotating shaft through the transition edge 31, and the height of the connection point between the transition edge 31 and the smooth rotating shaft is higher than that between the transition edge 31 and the rotating arm.
碟式分散盘5为上下设置的双层结构，分散盘圆周带有锯齿。The dish type dispersing disc 5 is a double-layer structure arranged up and down, and the circumference of the dispersing disc has serrations.
搅拌罐6顶部设有密封盖，变速箱2固定在密封盖上，使粉尘无法从搅拌罐6顶部逸出。The top of the mixing tank 6 is provided with a sealing cover, and the gearbox 2 is fixed on the sealing cover so that dust cannot escape from the top of the mixing tank 6 .
启动后，微控制器针对被加工的物料，对变速器的速度及工作时间进行设置，开启需要使用的分散盘，并对工序进行选择，无须人员看守现场。After starting, the microcontroller sets the speed and working time of the transmission according to the material to be processed, turns on the dispersing disc to be used, and selects the process, without the need for personnel to guard the site.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610675638.4A CN106076141A (en) | 2016-08-16 | 2016-08-16 | A kind of combined intelligent for coating material production disperses production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610675638.4A CN106076141A (en) | 2016-08-16 | 2016-08-16 | A kind of combined intelligent for coating material production disperses production equipment |
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| Publication Number | Publication Date |
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| CN106076141A true CN106076141A (en) | 2016-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610675638.4A Pending CN106076141A (en) | 2016-08-16 | 2016-08-16 | A kind of combined intelligent for coating material production disperses production equipment |
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| Country | Link |
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| CN (1) | CN106076141A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107281955A (en) * | 2017-08-10 | 2017-10-24 | 浙江汇锋薄膜科技有限公司 | A kind of coating dispersion machine |
| CN111054247A (en) * | 2020-02-13 | 2020-04-24 | 胡令江 | Civil engineering construction compounding feeding device |
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| CN102974242A (en) * | 2012-11-29 | 2013-03-20 | 成都硅宝科技股份有限公司 | Wall-scrapping type high-speed disperse mixer |
| CN204051541U (en) * | 2014-09-01 | 2014-12-31 | 英德市雅家涂料有限公司 | A kind of band collects the coating dispersion machine of scraper plate |
| CN205948706U (en) * | 2016-08-16 | 2017-02-15 | 上海磐彩环保科技股份有限公司 | A combination formula intelligence dispersion production facility for paint produce |
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2016
- 2016-08-16 CN CN201610675638.4A patent/CN106076141A/en active Pending
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| JP2002055484A (en) * | 2000-05-31 | 2002-02-20 | Canon Inc | Method for manufacturing toner particle and manufacture system |
| CN201632223U (en) * | 2009-03-26 | 2010-11-17 | 广东自然涂化工有限公司 | Thick slurry mixer with rotary drive |
| CN102974242A (en) * | 2012-11-29 | 2013-03-20 | 成都硅宝科技股份有限公司 | Wall-scrapping type high-speed disperse mixer |
| CN204051541U (en) * | 2014-09-01 | 2014-12-31 | 英德市雅家涂料有限公司 | A kind of band collects the coating dispersion machine of scraper plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107281955A (en) * | 2017-08-10 | 2017-10-24 | 浙江汇锋薄膜科技有限公司 | A kind of coating dispersion machine |
| CN107281955B (en) * | 2017-08-10 | 2019-11-05 | 浙江汇锋薄膜科技有限公司 | A kind of coating dispersion machine |
| CN111054247A (en) * | 2020-02-13 | 2020-04-24 | 胡令江 | Civil engineering construction compounding feeding device |
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Application publication date: 20161109 |
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