CN102974242A - Wall-scrapping type high-speed disperse mixer - Google Patents
Wall-scrapping type high-speed disperse mixer Download PDFInfo
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- CN102974242A CN102974242A CN2012104998732A CN201210499873A CN102974242A CN 102974242 A CN102974242 A CN 102974242A CN 2012104998732 A CN2012104998732 A CN 2012104998732A CN 201210499873 A CN201210499873 A CN 201210499873A CN 102974242 A CN102974242 A CN 102974242A
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Abstract
The invention discloses a wall-scrapping type high-speed disperse mixer, belonging to a material stirrer. The wall-scrapping type high-speed disperse mixer comprises a kettle body and a stirring device arranged above the kettle body, wherein the stirring device internally comprises a high-speed shaft, an intermediate-speed shaft, a low-speed shaft and a motor, wherein the top ends of the high-speed shaft, the intermediate-speed shaft and the low-speed shaft are respectively in power connection with an output shaft of the motor, and the high-speed shaft, the intermediate-speed shaft and the low-speed shaft extend into a cavity in the kettle body through a kettle cover; and at least one tooth-shaped dispersing disc is arranged on the high-speed shaft, and the lower end of the low-speed shaft is provided with a frame type stirrer. The kettle body is internally provided with the high-speed shaft, the intermediate-speed shaft and the low-speed shaft, which are rectilinearly arranged with one another, the material is writhed up and down in the kettle body to have a complex motion under the action of the stirring devices on different shafts, and the solid-phase material can be quickly dispersed. The wall-scrapping type high-speed disperse mixer provided by the invention is simple in structure, suitable for the dispersing and stirring of various sticky materials, and suitable for the technical preparation of pastes such as sealant, cosmetics, ink, chocolate and ointment, thereby being wide in application range.
Description
Technical field
The present invention relates to a kind of material agitator, in particular, the present invention relates generally to a kind of wall type high speed dispersion mixer of scraping.
Background technology
The processing technology of material stirring all has in all trades and professions and relates to, especially in chemical industry or food service industry, the Mixing Machine traditional for the larger material of some viscosityes can't satisfy its well-beaten user demand, therefore needs to adopt the more excellent agitating device of performance to process.And planetary mixer is a kind of novel, multi-functional homogeneous mixer, its mode that adopts paddle rotation and revolution to make up stirs material, its mixing effect to sticky material is obvious because the mixing plant of conventional helical structure, therefore in certain fields, progressively apply at present, but still there is many-sided deficiency in the device of this kind planet stirring structure, though the mode that for example adopts rotation and revolution to make up stirs, but when the sticky materials such as fluid sealant are stirred, or exist stirring insufficient, the situation that occurs the dead angle in the stirred tank, and be prone to the situation that material bonds at the stirred tank inwall, thereby cause stirred tank discharging difficulty, stir not thorough, for the solid formation in the material, also can't rapidly it be disperseed simultaneously, also can affect the mixing effect of mixer.And agitating device and stirred tank are fixed as one usually, and when adopting the stirred tank of large volume, traditional mixer structure also can hinder mixer and carry out discharging, prolongs its discharge time.Therefore be necessary for aforementioned deficiency the structure of aforementioned material agitator to be done further improvement.
Summary of the invention
One of purpose of the present invention is to solve above-mentioned deficiency, a kind of wall type high speed dispersion mixer of scraping is provided, material easily bonds at the stirred tank inwall when solving with expectation that mixer stirs in the prior art, can't disperse rapidly solid-phase material, and adopt the technical problems such as large volume stirred tank discharge time is long
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of wall type high speed dispersion mixer of scraping provided by the present invention, comprise kettle and the agitating device that is installed in the kettle top, comprise high speed shaft, middling speed axle, slow-speed shaft and motor in the described agitating device, described high speed shaft, middling speed axle are connected with motor output shaft power respectively with the top of slow-speed shaft, and high speed shaft, middling speed axle and slow-speed shaft stretch into the kettle inner chamber through kettle cover; At least one profile of tooth dispersion impeller is installed on the described high speed shaft, and the slow-speed shaft lower end is equipped with gate stirrer.
As preferably, further technical scheme is: on the described middling speed axle spiral agitator is installed also.
Further technical scheme is: described high speed shaft, middling speed axle and slow-speed shaft are arranged in a linear in the inner chamber of kettle.
Further technical scheme is: described high speed shaft, middling speed axle and slow-speed shaft seal through keeping between the contact-making surface of kettle cover, and also keep sealing between the contact-making surface of kettle cover and kettle.
Further technical scheme is: described mixer also comprises pedestal, and agitating device is installed on the pedestal by plunger cylinder, and kettle place agitating device under, be used for by plunger cylinder agitating device and kettle cover being moved up and down.
Further technical scheme is: comprise three motors in the described agitating device, high speed shaft, middling speed axle and slow-speed shaft are connected with separately motor output shaft power respectively, and also are provided with reductor between middling speed axle, slow-speed shaft and the motor separately; Be equipped with belt wheel on the initiating terminal of described high speed shaft and the output shaft of its motor.
Further technical scheme is: the gate stirrer side that install described slow-speed shaft lower end is the U font, and contacts with inner wall of kettle, bottom surface.
Further technical scheme is: the contact-making surface of described gate stirrer and inner wall of kettle and bottom surface is the flexible scraper sheet.
Further technical scheme is: described inner wall of kettle and bottom surface also are provided with the individual layer chuck with deflector.
Further technical scheme is: also be provided with the guide-localization interlock between described kettle and the kettle cover.
Compared with prior art, one of beneficial effect of the present invention is: by high speed shaft, middling speed axle and the slow-speed shaft that is arranged in a linear in the inner setting of kettle, material is seethed up and down in kettle inside do complicated motion, and disperse rapidly solid-phase material, and under the gate stirrer effect on the slow-speed shaft, mix participating under the material scraper on the inner wall of kettle, avoid bonding, improve the uniformity of mixing of materials, and speed is fast, efficient is high; And under the plunger cylinder effect, kettle be can move freely, easy to operate, and increased discharge rate; But arrange with the individual layer chuck standard material of deflector and the friction path of inner wall of kettle and bottom at inner wall of kettle and bottom surface, and have cooling effect concurrently, it is simultaneously provided by the present invention that a kind of to scrape wall type high speed dispersion mixer simple in structure, be applicable to dispersion and the stirring of all kinds of sticky materials, fluid sealant for example, cosmetics, printing ink, chocolate, the technique preparation of the pastel such as ointment, range of application is wide.
Description of drawings
Fig. 1 is for being used for the structural representation of explanation one embodiment of the invention;
Fig. 2 surveys schematic diagram for the integral shaft that is used for the explanation another embodiment of the present invention;
Among the figure, 1 is that kettle, 2 is that agitating device, 21 is that high speed shaft, 22 is that middling speed axle, 23 is that slow-speed shaft, 24 is that motor, 25 is that gate stirrer, 26 is that spiral agitator, 27 is that profile of tooth dispersion impeller, 28 is that belt wheel, 3 is that plunger cylinder, 4 is that pedestal, 5 is reductor.
The specific embodiment
The present invention is further elaborated below in conjunction with accompanying drawing.
With reference to shown in Figure 1, one embodiment of the present of invention are a kind of wall type high speed dispersion mixers of scraping, comprise kettle 1 and the agitating device 2 that is installed in kettle 1 top, comprise high speed shaft 21, middling speed axle 22, slow-speed shaft 23 and motor 24 in the described agitating device 2, described high speed shaft 21, middling speed axle 22 are connected with motor 24 outputting axial powers respectively with the top of slow-speed shaft 23, and high speed shaft 21, middling speed axle 22 and slow-speed shaft 23 stretch into kettle 1 inner chamber through kettle covers 11; And a profile of tooth dispersion impeller 27 need be installed on the high speed shaft 21 at least, gate stirrer 25 need be installed in slow-speed shaft 23 lower ends.And in the present embodiment, based on the stirring shaft of aforementioned three friction speeds, except aforesaid agitator, other all kinds of agitators of the same type can be set also, its purpose is to make material carry out the complicated motion of seething at kettle; And more preferably mode is on aforementioned basis, at middling speed axle 22 spiral agitator 26 is installed again, namely forms whirlpool at kettle 1, accelerates mixing of materials.
And be speed and the efficient that guarantees material dispersion, comparatively suitable mode is that the profile of tooth dispersion impeller 27 on the above-mentioned high speed shaft 21 is set to two, and make the interlamellar spacing between them be adjustable state (being that profile of tooth dispersion impeller 27 is fixed on the high speed shaft 21 with dismountable form) at high speed shaft 21, with the characteristic according to the stirring material, interlamellar spacing between two profile of tooth dispersion impellers 27 of accommodation, when for example the solid-phase material in needing the stirring material floats on top, then the profile of tooth dispersion impeller 27 on the high speed shaft 21 is adjusted to the top of kettle 1 inner chamber; When solid-phase material is deposited in the bottom, then the profile of tooth dispersion impeller 27 on the high speed shaft 21 is adjusted to the bottom of kettle 1 inner chamber, and measures first mentioned seems simple, but be that the inventor is through great many of experiments, analysis-by-synthesis all kinds of sticky materials disperse slow former of mixing speeds thereby draw, can be used as a preferred embodiment of the present invention.
Again with reference to shown in Figure 1, and in conjunction with prior art, for reducing the assembly difficulty of the transmission that cooperatively interacts between above-mentioned three turning cylinders, in a comparatively simple embodiment of the present invention, three motors 24 directly are set in agitating device 2, high speed shaft 21, middling speed axle 22 and slow-speed shaft 23 are connected with separately motor 24 outputting axial powers respectively; Simultaneously for satisfying the power output of middling speed and low speed, also between middling speed axle 22, slow-speed shaft 23 and motor separately 24, set up reductor 5 respectively, and high speed shaft 21 preferably passes through the belt pulley transmission with its motor 24, and namely initiating terminal and motor 24 output shafts at high speed shaft 21 arrange belt wheel 28.
Gate stirrer 25 effects of installing on the above-mentioned slow-speed shaft 23 are to participate under the material scraper that constantly will be bonded on kettle 1 inwall mixing, to improve mixing velocity and the uniformity of material, for the aforementioned techniques purpose, the embodiment that the present invention is more preferably for the technical solution problem is set to the structure that the side is the U font with the gate stirrer 25 that install slow-speed shaft 23 lower ends, and its both sides are all contacted with the bottom surface with kettle 1 inwall with the outside of bottom, and the spiral agitator 26 that install the profile of tooth dispersion impeller 27 of installing on the high speed shaft 21 and slow-speed shaft 23 lower ends then is positioned at the inside, both sides of gate stirrer 25.
In addition, in another embodiment of the present invention, arrange for ease of out-of-alignment in the agitating device 2, and in kettle 1 inner chamber, rotate non-interference, preferably in the inner chamber of kettle 1 be set to arranged in a straight line with slow-speed shaft 23 high speed shaft 21, middling speed axle 22.
And leak when preventing material stirring, be preferably in when stirring kettle 1 sealing, and the implementation of sealing can be high speed shaft 21, middling speed axle 22 and slow-speed shaft 23 and is set to sealing through the contact-making surface of kettle covers 11, and also is set between the contact-making surface with kettle cover 11 and kettle 1 seal.
Shown in Figure 2 in conjunction with reference, the above embodiments of the present invention all are to solve emphatically the adhesion problem of material on kettle 1 inwall, thereby the dispersion of improving material in stirring and the speed of mixing, and the mixer that adopts above-mentioned structure is more suitable for stirring in the kettle 1 of large volume, and based on existing defective in the prior art, another embodiment of the present invention is to utilize the pedestal 4 of mixer to improve, be specially agitating device 2 is installed on the pedestal 4 by plunger cylinder 3, and kettle 1 place agitating device 2 under, be used for by plunger cylinder 3 agitating device 2 and kettle cover 11 being moved up and down, according to aforesaid structure, the structure that kettle 1 can be set to can move freely (and be installed in pedestal on detachable structure), finish when needing discharging in stirring, moving kettle 1 by special-purpose machinery adopts the auxiliary discharging of other equipment or directly it is toppled over discharging, promoted the speed of its discharging, under the effect of plunger cylinder 3 also so that this operation becomes more convenient and simple.
And the inventor also finds in experiment, although above-described embodiment has solved the slow problem of kettle 1 discharging, but amplified out a new problem, in the time of namely after kettle 1 is moved freely discharging, need re-starting material stirring, agitating device 2 is difficult to directly aim at the inner chamber of kettle 1, accuracy is relatively poor, make easily a plurality of turning cylinders because of the fixing stir speed (S.S.) that affects not in place, the sealing of kettle 1 when also material is stirred in impact simultaneously, therefore in another embodiment, between kettle 1 and kettle cover 11, set up the guide-localization interlock, by this device, so that kettle 1 is accurately located and centering with kettle cover 11, guarantee wing even contact still wall, namely solved this drawback in above-described embodiment.And aforementioned guide-localization interlock can be set up physical arrangement at kettle 1 and can realize, because there has been application at present in this structure in other field, only is as the migrating of a kind of structure herein, therefore no longer does introduction more.
Again with reference to shown in Figure 1, scrape the efficient of binding material from kettle 1 inwall and bottom surface for promoting gate stirrer 25, reduce simultaneously the frictional force between itself and kettle 1 inwall and the bottom surface, in the scheme of above-described embodiment, preferably gate stirrer 25 is set to the flexible scraper sheet with the contact-making surface of kettle 1 inwall, bottom surface; Simultaneously on aforementioned basis, be the standard liquid phase material of trying one's best and the friction path of inner wall of kettle and bottom, also can set up in kettle 1 inwall and bottom surface the individual layer chuck with deflector, and by this individual layer chuck, also can realize to a certain extent the quick cooling function to material.
Scrape wall type high speed dispersion mixer when reality is used in above-described embodiment, at first material is added in the inner chamber of kettle 1, use agitating device 2 to move down by plunger cylinder 3, and then make kettle cover 11 and kettle 1 form sealing, then starter motor 24, this moment, high-speed electric expreess locomotive drove high speed shaft 22 rotations by belt wheel 28, and the profile of tooth dispersion impeller 27 of installing on the high speed shaft 22 also rotates thereupon, disperses the solid-phase material in the kettle 1; Slowspeed machine passes through reductor 5 and slows down, and drives slow-speed shaft 23 rotations, and then 25 rotations of slow-speed shaft 23 drive gate stirrers, constantly kettle 1 inwall and the binding material of bottom is scraped to participate in mixing; Middling speed motor via reducer 5 is slowed down, and drives middling speed axle 22 by belt wheel transmission (or directly) and rotates, and is welded with spiral agitator 26 on the middling speed axle 22, and the material in the kettle 1 is seethed up and down, accelerates to mix; After stirring is finished, can carry out discharging by plunger cylinder 3 rise agitating devices 2 and kettle cover 11.
And except above-described embodiment accident, also need to prove " embodiment ", " another embodiment ", " embodiment " that speak of in this manual, etc., refer to specific features, structure or the characteristics described in conjunction with this embodiment and be included among at least one embodiment that the application's generality describes.A plurality of local appearance statement of the same race is not necessarily to refer to same embodiment in specification.Furthermore, when describing a specific features, structure or characteristics in conjunction with arbitrary embodiment, what advocate is to realize that in conjunction with other embodiment this feature, structure or characteristics also fall within the scope of the invention.
Although invention has been described with reference to a plurality of explanatory embodiment of the present invention here, but, should be appreciated that those skilled in the art can design a lot of other modification and embodiments, these are revised and embodiment will drop within the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to building block and/or the layout of subject combination layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes also will be obvious.
Claims (10)
1. scrape wall type high speed dispersion mixer for one kind, comprise kettle (1) and the agitating device (2) that is installed in kettle (1) top, it is characterized in that: comprise high speed shaft (21), middling speed axle (22), slow-speed shaft (23) and motor (24) in the described agitating device (2), described high speed shaft (21), middling speed axle (22) are connected with motor (24) outputting axial power respectively with the top of slow-speed shaft (23), and high speed shaft (21), middling speed axle (22) and slow-speed shaft (23) stretch into kettle (1) inner chamber through kettle cover (11); At least one profile of tooth dispersion impeller (27) is installed on the described high speed shaft (21), and slow-speed shaft (23) lower end is equipped with gate stirrer (25).
2. the wall type high speed dispersion mixer of scraping according to claim 1 is characterized in that: spiral agitator (26) also is installed on the described middling speed axle (22).
3. the wall type high speed dispersion mixer of scraping according to claim 1 and 2 is characterized in that: described high speed shaft (21), middling speed axle (22) are arranged in a linear in the inner chamber of kettle (1) with slow-speed shaft (23).
4. the wall type high speed dispersion mixer of scraping according to claim 1, it is characterized in that: described high speed shaft (21), middling speed axle (22) and slow-speed shaft (23) seal through keeping between the contact-making surface of kettle cover (11), and also keep sealing between the contact-making surface of kettle cover (11) and kettle (1).
5. the wall type high speed dispersion mixer of scraping according to claim 1, it is characterized in that: described mixer also comprises pedestal (4), agitating device (2) is installed on the pedestal (4) by plunger cylinder (3), and kettle (1) place agitating device (2) under, be used for by plunger cylinder (3) agitating device (2) and kettle cover (11) being moved up and down.
6. the wall type high speed dispersion mixer of scraping according to claim 1, it is characterized in that: comprise three motors (24) in the described agitating device (2), high speed shaft (21), middling speed axle (22) and slow-speed shaft (23) are connected with separately motor (24) outputting axial power respectively, and also are provided with reductor (5) between middling speed axle (22), slow-speed shaft (23) and the motor separately (24); Be equipped with belt wheel (28) on the output shaft of the initiating terminal of described high speed shaft (21) and its motor (24).
7. the wall type high speed dispersion mixer of scraping according to claim 1 is characterized in that: gate stirrer (25) side that install described slow-speed shaft (23) lower end is the U font, and contacts with the bottom surface with kettle (1) inwall.
8. the wall type high speed dispersion mixer of scraping according to claim 7 is characterized in that: described gate stirrer (25) is the flexible scraper sheet with the contact-making surface of kettle (1) inwall, bottom surface.
9. the wall type high speed dispersion mixer of scraping according to claim 7, it is characterized in that: described kettle (1) inwall and bottom surface also are provided with the individual layer chuck with deflector.
10. the wall type high speed dispersion mixer of scraping according to claim 1 is characterized in that: also be provided with the guide-localization interlock between described kettle (1) and the kettle cover (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210499873.2A CN102974242B (en) | 2012-11-29 | 2012-11-29 | Wall-scrapping type high-speed disperse mixer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210499873.2A CN102974242B (en) | 2012-11-29 | 2012-11-29 | Wall-scrapping type high-speed disperse mixer |
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| CN102974242A true CN102974242A (en) | 2013-03-20 |
| CN102974242B CN102974242B (en) | 2015-01-07 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104687703A (en) * | 2015-03-02 | 2015-06-10 | 陈其甜 | Electric hair coloring device |
| CN105413556A (en) * | 2014-09-15 | 2016-03-23 | 广东雪莱特光电科技股份有限公司 | Alumina dispersion apparatus |
| CN106179039A (en) * | 2015-05-07 | 2016-12-07 | 回头客食品集团股份有限公司 | High low speed emulsification pretreatment machine agitator tank |
| CN109616549A (en) * | 2018-11-15 | 2019-04-12 | 浙江艾能聚光伏科技股份有限公司 | A kind of preparation method of solar battery sheet |
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| CN2738875Y (en) * | 2004-08-30 | 2005-11-09 | 成都硅宝科技实业有限责任公司 | High-speed planetary emulsifying-agitating device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105413556A (en) * | 2014-09-15 | 2016-03-23 | 广东雪莱特光电科技股份有限公司 | Alumina dispersion apparatus |
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| CN109616549A (en) * | 2018-11-15 | 2019-04-12 | 浙江艾能聚光伏科技股份有限公司 | A kind of preparation method of solar battery sheet |
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| CN102974242B (en) | 2015-01-07 |
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