CN106064428A - A kind of foaming tube waste recovery preparation technology - Google Patents

A kind of foaming tube waste recovery preparation technology Download PDF

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Publication number
CN106064428A
CN106064428A CN201610483225.6A CN201610483225A CN106064428A CN 106064428 A CN106064428 A CN 106064428A CN 201610483225 A CN201610483225 A CN 201610483225A CN 106064428 A CN106064428 A CN 106064428A
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CN
China
Prior art keywords
foaming tube
foaming
raw material
preparation technology
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610483225.6A
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Chinese (zh)
Other versions
CN106064428B (en
Inventor
袁勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Wanhe New Material Co ltd
Original Assignee
Nanjing Vanward Fire Fighting Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201610483225.6A priority Critical patent/CN106064428B/en
Publication of CN106064428A publication Critical patent/CN106064428A/en
Application granted granted Critical
Publication of CN106064428B publication Critical patent/CN106064428B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • B29B17/0047Compacting complete waste articles
    • B29B17/0052Hollow articles, e.g. bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of foaming tube waste recovery preparation technology, belong to foam pipe preparation field, aim to provide one and there is efficient recovery processing waste material foaming tube, resource reutilization, reduce environmental pollution, its technical scheme is as follows, including the cleaning of step waste product, waste material tabletting, cooling, raw material mixing, banburying, raw material tabletting, moulding, foam, cut.

Description

A kind of foaming tube waste recovery preparation technology
Technical field
The present invention relates to a kind of foam pipe preparation field, particularly to a kind of foaming tube waste recovery preparation technology.
Background technology
Foaming tube is carried out foaming by rubber tube by foam box and forms, close owing to being defined by foaming effect in foaming tube The cavity of collection, thus foaming tube can possess good elastic buffer effect, touch feeling is the most comfortable, thus foaming tube is frequent When the sheath of handle, such as the sheath on body-building apparatus.
But foaming tube easily produces damage in end processing sequences, thus causes foaming tube to be scrapped, and after scrapping Foaming tube is buried by foaming tube substantially some producer at present, but explanation is the slowest naturally, causes environmental pollution, and covers Bury relatively costly, and some producer uses the method burned to process, cause burning some surrounding enviroment and produce the biggest shadow Ring.
Summary of the invention
It is an object of the invention to provide a kind of foaming tube waste recovery preparation technology, it has efficient recovery processing waste material and sends out Bubble pipe, resource reutilization, the advantage reducing environmental pollution.
The above-mentioned technical purpose of the present invention has the technical scheme that a kind of foaming tube waste recovery system Standby technique, comprises the steps:
Step one: waste product is cleared up: waste material foaming tube surface dirt, foreign material are scraped;
Step 2: waste material tabletting: waste material foaming tube is put into mill and carries out tabletting 5-8 minute, until waste material foaming tube squeezes Compressive strain air entrapment is wholly absent, and forms slug;
Step 3: cooling: slug is cooled to room temperature;
Step 4: raw material mixes: is joined with slug in reactor by raw material and carries out mixing making beating, raw material and waste material weight ratio Example is 50:3, and reactor temperature is at 160-170 degree, and beating time is 15-18 minute, until it is former to be completely melt to form mixing Material, is continuously added into chlorinated paraffin in mixed process;
Step 5: banburying: mixing raw material is poured in banbury, then pour auxiliary reagent in banbury into, banbury temperature by Gradually rising to 85-90 degree, continuous firing 5-8 minute obtains manufacturing raw material;
Step 6: raw material tabletting: pour in mill by manufacture raw material, carries out extruding in flakes, forms material piece;
Step 7: moulding: material piece is put into feeding machine and carries out being extruded into the mother tube of tubulose, feeding machine afterbody die head temperature Degree keeps 40-50 degree;
Step 8: foaming: mother tube is put into foam box and carries out the foaming tube of foaming formation tubulose;
Step 9: cutting: foaming tube is cut off by cutter sweep.
By using technique scheme, waste material is carried out tabletting, thus reduces waste material and account for during the later stage pulls an oar With too much volume, and the bubble in waste material can be got rid of, thus avoid producing substantial amounts of bubble during making beating and shadow Ringing stirring, by aqueous with raw material pulping for waste material, during mixing, increase chlorinated paraffin effectively raises slug and exists Mobility in mixed process, thus effectively reduce the time of mixing, improve the efficiency of processing, thus waste material mixes with raw material Can directly use after conjunction, effectively save the consuming of raw material, and waste material can easily be recycled, it is not necessary to use and destroy The mode of environment processes waste material foaming tube, can be effectively protected environment, reduces environmental treatment cost.
Further, step 3 mixing raw material is 100:1 with chlorinated paraffin weight ratio.
By using technique scheme, make the utilization rate of chlorinated paraffin maximize, be effectively controlled auxiliary reality Cost.
Further, step 2 waste material foaming tube is put into mill and is carried out tabletting 8 minutes, step 4 temperature of reaction kettle control Making 170 degree, beating time is 18 minutes, and step 5 banbury temperature gradually rises to 90 degree, continuous firing 5 minutes, step 8 Foaming the temperature inside the box keeps 200-350 degree, and step 7 feeding machine afterbody die head temperature keeps 43 degree.
By using technique scheme, the effective temperature controlling equipment, make preparation process reduces the loss of the energy, And it is effectively guaranteed the output quality of product.
Further, step 6 pours calcium oxide into after pouring manufacture raw material in mill;Step 8 foaming tube carries out sending out Humidification process is carried out before bubble case.
By using technique scheme, before entering foam box, being dried of calcium oxide is effectively ensured, will before step 9 Mother tube humidifies, thus calcium oxide reacts the substantial amounts of heat of generation in foaming process with water, consequently facilitating mother tube foaming, carries The foaming effect of high-foaming.
Further, carried out at humidification to foaming tube surface spray by aerosol apparatus before step 8 mother tube carries out foam box Reason.
By using technique scheme, aerosol apparatus can effective being sprayed onto uniform moisture on mother tube, it is ensured that aoxidizes Calcium can react uniformly, it is to avoid produces waste material.
In sum, the method have the advantages that
1, the effective waste material recycling damage, decreases cost of material;
2, the waste material pollution to environment is decreased;
3, improve the foaming effect of foaming tube, reduce the generation of waste material.
Accompanying drawing explanation
Fig. 1 is the process step of the invention figure.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Embodiment 1: a kind of foaming tube waste recovery preparation technology, comprises the steps:
Step one: waste product is cleared up: waste material foaming tube surface dirt, foreign material are scraped;
Step 2: waste material tabletting: waste material foaming tube is put into mill and carries out tabletting 5-8 minute, until waste material foaming tube squeezes Compressive strain air entrapment is wholly absent, and forms slug;
Step 3: cooling: slug is cooled to room temperature;
Step 4: raw material mixes: is joined with slug in reactor by raw material and carries out mixing making beating, raw material and waste material weight ratio Example is 50:3, and reactor temperature is at 160-170 degree, and beating time is 15-18 minute, until it is former to be completely melt to form mixing Material, is continuously added into chlorinated paraffin in mixed process;
Step 5: banburying: mixing raw material is poured in banbury, then pour auxiliary reagent in banbury into, banbury temperature by Gradually rising to 85-90 degree, continuous firing 5-8 minute obtains manufacturing raw material;
Step 6: raw material tabletting: pour in mill by manufacture raw material, carries out extruding in flakes, forms material piece;
Step 7: moulding: material piece is put into feeding machine and carries out being extruded into the mother tube of tubulose, feeding machine afterbody die head temperature Degree keeps 40-50 degree;
Step 8: foaming: mother tube is put into foam box and carries out the foaming tube of foaming formation tubulose;
Step 9: cutting: foaming tube is cut off by cutter sweep.
Waste material is carried out tabletting, thus reduces waste material and take too much volume during the later stage pulls an oar, and can remove Fall the bubble in waste material, thus avoid during making beating, producing substantial amounts of bubble and affecting stirring, waste material is beaten with raw material Become slurry, during mixing, increase chlorinated paraffin effectively raise slug mobility in mixed process, from And effectively reduce the time of mixing, improve the efficiency of processing, thus waste material can directly use after mixing with raw material, have The consuming saving raw material of effect, and waste material can easily be recycled, it is not necessary to use the mode of welding to process waste material and send out Bubble pipe, can be effectively protected environment, reduces environmental treatment cost.
Effectively achieve the recovery of waste material foaming tube, reduce foaming tube manufacturing cost, reduce environmental pollution, thus significantly Decrease cost and Environmental costs that enterprise manufactures.
Embodiment 2: a kind of foaming tube waste recovery preparation technology, comprises the steps:
Step one: waste product is cleared up: waste material foaming tube surface dirt, foreign material are scraped;
Step 2: waste material tabletting: waste material foaming tube is put into mill and carries out tabletting 8 minutes, until the extruding of waste material foaming tube Deformation air entrapment is wholly absent, and forms slug;
Step 3: cooling: slug is cooled to room temperature;
Step 4: raw material mixes: is joined with slug in reactor by raw material and carries out mixing making beating, raw material and waste material weight ratio Example is 50:3, and reactor temperature is at 170 degree, and beating time is 18 minutes, until being completely melt to form mixing raw material, in mixing During be continuously added into chlorinated paraffin, mixing raw material is 100:1 with chlorinated paraffin weight ratio;
Step 5: banburying: mixing raw material is poured in banbury, then pour auxiliary reagent in banbury into, banbury temperature by Gradually rising to 90 degree, continuous firing obtains manufacturing raw material for 5 minutes;
Step 6: raw material tabletting: manufacture raw material is poured in mill, and in mill, pour calcium oxide into be squeezed into Sheet, forms material piece;
Step 7: moulding: material piece is put into feeding machine and carries out being extruded into the mother tube of tubulose, feeding machine afterbody die head temperature Degree keeps 43 degree;
Step 8: foaming: mother tube carries out adding wet process by aerosol apparatus to foaming tube surface spray before carrying out foam box, then will Mother tube is put into foam box and is carried out the foaming tube of foaming formation tubulose, and foaming the temperature inside the box keeps 350 degree;
Step 9: cutting: foaming tube is cut off by cutter sweep.
The utilization rate of chlorinated paraffin maximizes, and is effectively controlled the cost that auxiliary is actual.
After when banburying, temperature is 90, thus raw material and accelerator mix, major part moisture content can evaporate, and at tabletting Time the rising that can continue of mill built-in temperature, internal temperature is higher than 100 degree, and can carry out pressurization and extrude, thus time internal moisture Squeeze out and evaporate, thus after tabletting, the moisture in material piece is the least, when carrying out feeding, inside feeding machine Screw rod conveying during material piece is uniformly mixed with calcium oxide, owing in material piece, moisture is few, thus Calcium oxide does not reacts.
Before needing after extrusion to enter foam box, to foaming tube surface sprinkling, thus water gradually penetrates into, due to foaming tube Outer surface first contacts with water, thus calcium oxide and water react generation heat formation calcium hydroxide, but owing to calcium oxide content is few, from And extexine just creates the heat being less than 100 degree more than room temperature before not foaming, thus the accelerator being positioned at extexine can only Produce faint foaming effect, thus just lose effect after the mother tube foaming sub-fraction that the accelerator of extexine is extexine Power, thus extexine can directly form closeer protective layer, and after water penetrates into inside, in mother tube and entrance foam box, from And inside mother tube, have been carried out good foaming effect, and due to the effect having calcium oxide to react inside mother tube, thus There is calcium oxide reaction to provide partial heat inside mother tube, so that the internal temperature rate of climb is very fast, can produce accelerator In the case of germ-vesicle effect, inside can reach good temperature, thus ensure that the foaming effect of accelerator, so that foaming The elasticity of pipe is more preferably.
Thus the foaming tube produced carries out extra step and just can produce the protective layer that angle is close after need not foaming, subtracts Lack preparation cost, and reduced the effect that when using, hand perspiration penetrates into, improve antiacid alkali effect, and then improve service life.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art The present embodiment can be made after reading this specification by member as required does not has the amendment of creative contribution, but as long as at this All protected by Patent Law in the right of invention.

Claims (9)

1. a foaming tube waste recovery preparation technology, is characterized in that comprising the steps:
Step one: waste product is cleared up: waste material foaming tube surface dirt, foreign material are scraped;
Step 2: waste material tabletting: waste material foaming tube is put into mill and carries out tabletting 5-8 minute, until waste material foaming tube squeezes Compressive strain air entrapment is wholly absent, and forms slug;
Step 3: cooling: slug is cooled to room temperature;
Step 4: raw material mixes: is joined with slug in reactor by raw material and carries out mixing making beating, raw material and waste material weight ratio Example is 50:3, and reactor temperature is at 160-170 degree, and beating time is 15-18 minute, until it is former to be completely melt to form mixing Material, is continuously added into chlorinated paraffin in mixed process;
Step 5: banburying: mixing raw material is poured in banbury, then pour auxiliary reagent in banbury into, banbury temperature by Gradually rising to 85-90 degree, continuous firing 5-8 minute obtains manufacturing raw material;
Step 6: raw material tabletting: pour in mill by manufacture raw material, carries out extruding in flakes, forms material piece;
Step 7: moulding: material piece is put into feeding machine and carries out being extruded into the mother tube of tubulose, feeding machine afterbody die head temperature Degree keeps 40-50 degree;
Step 8: foaming: mother tube is put into foam box and carries out the foaming tube of foaming formation tubulose;
Step 9: cutting: foaming tube is cut off by cutter sweep.
A kind of foaming tube waste recovery preparation technology the most according to claim 1, is characterized in that: step 3 mixing raw material with Chlorinated paraffin weight ratio is 100:1.
A kind of foaming tube waste recovery preparation technology the most according to claim 2, is characterized in that: step 2 waste material foaming tube Put into mill and carry out tabletting 8 minutes.
A kind of foaming tube waste recovery preparation technology the most according to claim 3, is characterized in that: step 4 temperature of reaction kettle Controlling 170 degree, beating time is 18 minutes.
A kind of foaming tube waste recovery preparation technology the most according to claim 4, is characterized in that: step 5 banbury temperature Gradually rise to 90 degree, continuous firing 5 minutes.
A kind of foaming tube waste recovery preparation technology the most according to claim 5, is characterized in that: temperature in step 8 foam box Degree keeps 200-350 degree.
A kind of foaming tube waste recovery preparation technology the most according to claim 6, is characterized in that: step 7 feeding machine afterbody Die head temperature keeps 43 degree.
A kind of foaming tube waste recovery preparation technology the most according to claim 7, is characterized in that: it is former that step 6 pours manufacture into Calcium oxide is poured in expecting backward mill;Step 8 foaming tube carries out humidification process before carrying out foam box.
A kind of foaming tube waste recovery preparation technology the most according to claim 8, is characterized in that: step 8 mother tube is carried out Carry out adding wet process to foaming tube surface spray by aerosol apparatus before foam box.
CN201610483225.6A 2016-06-27 2016-06-27 A kind of foaming tube waste recovery preparation process Expired - Fee Related CN106064428B (en)

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CN201610483225.6A CN106064428B (en) 2016-06-27 2016-06-27 A kind of foaming tube waste recovery preparation process

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109224749A (en) * 2018-10-31 2019-01-18 南京万和新材料有限公司 A kind of polyurethane foam material production emission-control equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120214884A1 (en) * 2008-01-24 2012-08-23 Semi Kao Method of making flexible foaming member from recycled materials
CN103497399A (en) * 2013-09-26 2014-01-08 浙江新恒泰新材料有限公司 Polyethylene foam material prepared by utilizing recycled foam material and production method thereof
CN103910913A (en) * 2013-01-08 2014-07-09 周良文 Environment-friendly rubber plastic heat-insulating material and its preparation method
CN105001506A (en) * 2015-07-09 2015-10-28 福建豪威节能科技发展有限公司 Ternary rubber synthetic cross-linked polymer containing foamed EVA
CN105058670A (en) * 2015-07-15 2015-11-18 福建豪威节能科技发展有限公司 Regeneration cloth-manufacturing process for foamed EVA wasted materials

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120214884A1 (en) * 2008-01-24 2012-08-23 Semi Kao Method of making flexible foaming member from recycled materials
CN103910913A (en) * 2013-01-08 2014-07-09 周良文 Environment-friendly rubber plastic heat-insulating material and its preparation method
CN103497399A (en) * 2013-09-26 2014-01-08 浙江新恒泰新材料有限公司 Polyethylene foam material prepared by utilizing recycled foam material and production method thereof
CN105001506A (en) * 2015-07-09 2015-10-28 福建豪威节能科技发展有限公司 Ternary rubber synthetic cross-linked polymer containing foamed EVA
CN105058670A (en) * 2015-07-15 2015-11-18 福建豪威节能科技发展有限公司 Regeneration cloth-manufacturing process for foamed EVA wasted materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109224749A (en) * 2018-10-31 2019-01-18 南京万和新材料有限公司 A kind of polyurethane foam material production emission-control equipment

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Effective date of registration: 20211220

Address after: 210000 No.1, Shuibao Road, yongyang Town, Lishui District, Nanjing City, Jiangsu Province

Patentee after: NANJING WANHE NEW MATERIAL Co.,Ltd.

Address before: 211200 South Zone, Lishui Economic Development Zone, Jiangsu, Nanjing

Patentee before: NANJING WANHE FIRE TECHNOLOGY CO.,LTD.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180706