CN106059487A - Photovoltaic connection box and photovoltaic assembly connection system - Google Patents

Photovoltaic connection box and photovoltaic assembly connection system Download PDF

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Publication number
CN106059487A
CN106059487A CN201610585809.4A CN201610585809A CN106059487A CN 106059487 A CN106059487 A CN 106059487A CN 201610585809 A CN201610585809 A CN 201610585809A CN 106059487 A CN106059487 A CN 106059487A
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China
Prior art keywords
photovoltaic
module
box
junction box
assembly
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CN201610585809.4A
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Chinese (zh)
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褚敬堂
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Individual
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

The present invention relates to a photovoltaic connection box and a photovoltaic assembly connection system. The photovoltaic connection box comprises a box body and an anode connection end, a cathode connection end and four assembly connection ends arranged at the exterior of the box body and a bypass diode module or a smart power management module arranged at the interior of the box body. The photovoltaic connection box and the photovoltaic assembly connection system avoid the problem that the assembly is failed in the generation usage process caused by unstable bonding between a connection box and the photovoltaic assembly, avoid the problem that the connection box itself is damaged after the heat generated after a hot spot effect bypass diode works cannot be radiated because one part of the photovoltaic module or the whole photovoltaic module is shielded once in the assembly work process, prevent the heat in the connection box from influencing the assembly backboard and the glass, and can perform optimization of the assembly generation power.

Description

Photovoltaic junction box and the wiring system of photovoltaic module
Technical field
The present invention relates to the wiring system of photovoltaic junction box and photovoltaic module, belong to photovoltaic module splicing application.
Background technology
The photovoltaic module of traditional mode, rosette integrated bypass diode is pasted onto the back side of photovoltaic module, bypasses two poles Pipe is connected in parallel on above the battery strings of photovoltaic module, due to the existence of parallel circuit, as long as diode and battery strings have a road to be logical The existence on road, whole circuit is exactly logical, it is impossible to determining the fault of diode or battery strings, existing market is installed and put into simultaneously All there is the problem of the quality of the state having no idea to check each assembly in the photovoltaic module used, can only monitor each The operating mode of the array of electric light photovoltaic assembly.
Diode produces heat, and the temperature in rosette region can rise rapidly, causes the temperature of local, assembly junction box position Degree rises sharply, and (glass temperature such as assembly raises, and local can produce the stress of inherence, has and bursts apart to bring potential risks to assembly Risk;Temperature is the highest runs into unexpected rainfall, and glass temperature is die-offed, and also has the risk burst apart;What winter, local was not melted is long-pending Snow, is now the time period that the probability of bypass diode work is the highest, and the assembly glass temperature of rosette position is higher, top The temperature of the snow water melted is close to 0 degree, abnormally dangerous).
The bypass diode majority of traditional assembly junction box is all in a welding manner, for the performance that assembly is overall, Most assembly junction boxes use casting glue that the mode that junction box entirety embedding is lived is installed rosette.Connecing in the market Line box also there is bypass diode also have the mode of a small amount of clamping that diode is installed, the most only on clamping is convenient, do literary composition Chapter, therefore also exists contact area little, and contact resistance is big, and between pin and terminal, contact area is little, local when big electric current passes through Temperature rise big, adding bypass diode work is the heat produced, and the working condition for diode is unfavorable.
Summary of the invention
The technical problem to be solved is for the deficiencies in the prior art, it is provided that a kind of photovoltaic junction box and photovoltaic The wiring system of assembly, it is to avoid because of the inefficacy during generating uses of the rosette assembly that loosely cause bonding with photovoltaic module Problem, avoids component operation process simultaneously and once occurs that the appearance of covering possessing partly or completely photovoltaic module bypasses two poles The heat produced after pipe work does not distributes not go out and causes rosette itself to be damaged, and it also avoid the heat shadow of junction box simultaneously Ring to assembly glass, because the internal stress after glass local heating causes glass to burst;If using intelligent electric power management mould If block, eliminating the use of diode, use switch in place diode, the heat produced during switch Guan Bi ON operation is very Few, essentially without there being temperature rise, thoroughly solve current photovoltaic module and use the circuit structure of bypass diode protection battery strings, The heat after junction box protection bypass start-up is avoided to produce.The technical scheme is that A kind of photovoltaic junction box, including box body and be located at the anode connection terminal of box portion outside, negative pole connects end, four assemblies connect ends, With at least one bypass diode module or intelligent power management module;
Described anode connection terminal, for being connected with positive connector by positive wire;
Described negative pole connects end, for being connected with negative pole adapter by cathode conductor;
Described four assemblies connect the inside and outside of end connection rosette, and assembly connects end one end towards tray interior For being connected with bypass diode module or intelligent power management module;Described assembly connects end towards box portion outside End is for being connected with photovoltaic module by connection cable.
The invention has the beneficial effects as follows: below photovoltaic junction box, have four cable outputs, and four cable connectors of assembly One_to_one corresponding, left and right each cable output, corresponding battery component both positive and negative polarity output, the electric power for photovoltaic module exports and group Assembly during part in-site installation connects, and forms square formation, applies during system building.
On the basis of technique scheme, the present invention can also do following improvement.
Further, all described bypass diodes arrange tray interior by industry control binding post.
Using above-mentioned further scheme to provide the benefit that, bypass diode installs the traditional industry control binding post used, The mode using screw to compress connects diode, it is ensured that the reliability of connection, ensures will not locally produce when big electric current passes through simultaneously Heat amount.Simultaneously during convenient maintenance, if it find that the problem of diode, it is simple to change, convenient and swift.Change traditional components one After denier puts into power station use, Primary Component (such as bypass diode) does not has means check its operating mode and do not have suitable means to go more The awkward situation changed.
Further, the corresponding industry control binding post of each described bypass diode, described industry control binding post uses spiral shell The mode that silk compresses fixes described bypass diode.
Use above-mentioned further scheme to provide the benefit that, it is ensured that the reliability of connection, ensure when big electric current passes through simultaneously Will not locally produce heat.Simultaneously during convenient maintenance, if it find that the problem of diode, it is simple to change convenient and swift.Change After traditional components once puts into power station use, Primary Component (such as bypass diode) does not has means check its operating mode and do not have properly Means go change awkward situation.
Further, also include that six cable terminals, six described cable terminals are connected end and four assemblies with positive and negative respectively Connect end to be connected.
Further, described cable terminal is fixed in box body by cable locking block.
Further, described intelligent power management module includes:
MCU, is used for the Guan Bi of Data Control three switch according to the transmission of voltage analog measurement module and opens;
Voltage analog measurement module, the working condition of all battery strings in monitoring photovoltaic module in real time, and by work The situation data of work are transferred to MCU;
Three switches, are respectively used to the control according to MCU and corresponding battery strings are turned on or isolated.
Further, described intelligent power management module also includes:
Network management module connects for external network, intelligent power management module and outside communication, implements photovoltaic The working condition of assembly feeds back to control centre, it is simple to the supervision of the comprehensive operating mode of photovoltaic plant;
Power management module is for powering for intelligent power ducting module;
Power optimization module coordinates with the program optimization of MCU, the generating state of the regulation each battery strings of photovoltaic module.
The technical scheme is that the wiring system of a kind of photovoltaic module, including two The line transfer box being arranged on photovoltaic component back plate and photovoltaic junction box as above;
Two described line transfer boxes are respectively and independently arranged at the photovoltaic module back side, described line transfer box input/output terminal It is connected with photovoltaic module and photovoltaic junction box respectively;
Four assemblies of described photovoltaic junction box connect the end outfan respectively with two line transfer boxes and are connected.
The invention has the beneficial effects as follows: solve the potential risks of current traditional components.Protection bypass diode and Electrical power transmission system can individual be respectively and independently separated, it is simple to the inspection of each several part operating mode and the eliminating of fault.Due in native system Not having the constraint of cable on the backboard of photovoltaic module, it is simple to install, after band array installs, unified electric power of installing exports system System.The construction on-the-spot for assembly is provided convenience.It is provided with the rosette of bypass protection diode to separate with assembly backboard and set Meter, it is to avoid because the rosette insecure assembly that cause bonding with assembly is generating electricity the inefficacy during using, simultaneously avoid group In part work process, once occur in that local or the covering (such as tree shade, the landing of birds, the cloud of sky, winter of whole assembly Accumulated snow that it local is not melted etc.), bypass diode starts, and protection battery strings does not occur hot spot effect.
Further, described photovoltaic junction box is fixed on the frame of photovoltaic module.
Using above-mentioned further scheme to provide the benefit that, rosette is independently arranged on the frame being fixed on photovoltaic module, Even if bypass diode work in time, the heat of generation does not interferes with assembly itself yet
Further, described photovoltaic junction box part is fixed on the frame of photovoltaic module, the remainder of photovoltaic junction box Unsettled setting.
Using above-mentioned further scheme to provide the benefit that, junction box part is arranged on above aluminum frame, and bottom is unsettled, logical Distributing of the convection current of wind and air also favourable heat with rosette own, reduces the temperature of terminal block housings, prevents temperature too high Have influence on the normal work of bypass diode, avoid current existing photovoltaic component terminal box simultaneously and be bonded in module backside temperature On assembly backboard and the impact of glass after raising.
Further, the aluminum frame of described photovoltaic module is highly heat-conductive material, it is simple to distributing of photovoltaic junction box internal heat.
Use above-mentioned further scheme to provide the benefit that, use highly heat-conductive material (such as: aluminum etc.) to make frame, be wiring The heat of box can spread in time, does not interferes with the work of photovoltaic module.
Further, described circuit switching box includes two outfans, each outfan respectively with an assembly of rosette Connect end to be connected.
Further, two outfans of described line transfer box include cathode output end and cathode output end.
Above-mentioned further scheme is used to provide the benefit that, in order to avoid the when that assembly being built, asking occurs in circuit connection Topic, spy is designed to each one of male and female head, and the most whole assembly is equipped with the outfan of four-way power supply line, the wherein leftmost side and the rightmost side Cable output end be long-term work cable output end, middle two outfans be in order to protect battery strings occur capture-effect or During the fault of a string battery strings of person own, it is connected to protect the circuit of the diode pin of battery strings, centre under nominal situation Two cable output ends are inoperative, when only the operating mode of assembly goes wrong, just work during bypass diode work, protection Corresponding battery strings occurs without hot plate effect and damages assembly.
Further, the internal convergent belt using large terminal to export with photovoltaic module of described circuit switching box is connected;Described Fix by the way of overall clamping from top to bottom between large terminal and convergent belt.
Use above-mentioned further scheme to provide the benefit that, by overall snap fit, make convergent belt under external force Can contact on surface fully with large terminal, increase contact area, and ensure that the reliability that conductive body contact conducts electricity.
Accompanying drawing explanation
Fig. 1 is the photovoltaic junction box structural representation described in the embodiment of the present invention 1;
Fig. 2 is the photovoltaic junction box internal structure schematic diagram described in the embodiment of the present invention 2;
Fig. 3 is the photovoltaic junction box internal structure schematic diagram described in the embodiment of the present invention 3;
Fig. 4 is the wiring system connection diagram of the photovoltaic module described in the embodiment of the present invention 1;
Fig. 5 be the photovoltaic module described in embodiment 1 wiring system in photovoltaic module back view;
Fig. 6 be the photovoltaic module described in the embodiment of the present invention 2 wiring system in the structural representation of circuit interconnecting device;
Fig. 7 be the photovoltaic module described in the embodiment of the present invention 3 wiring system in the structural representation of a circuit switching box Figure;
Fig. 8 is the wiring system structural representation of the photovoltaic module described in the embodiment of the present invention 3;
Fig. 9 is the structure schematic diagram of the photovoltaic module described in the embodiment of the present invention 3;
Figure 10 be the photovoltaic module described in the embodiment of the present invention 3 wiring system in the structure of another circuit switching box show It is intended to.
In accompanying drawing, the list of parts representated by each label is as follows:
101, box body, 102, anode connection terminal, 103, negative pole connect end, 104, assembly connect end, 105, bypass diode Module, 106, industry control binding post, 107, cable terminal, 108, cable locking block, 109, MCU, 110, voltage analog measurement Module, 111, switch, 112, network management module, 113, power management module, 114, power optimization module, 10, photovoltaic wiring Box, 20, line transfer box, 30, photovoltaic module, 201, outfan, 202, positive pole electric power lead-out terminal, 203, the output of negative pole electric power Terminal.
Detailed description of the invention
Being described principle and the feature of the present invention below in conjunction with accompanying drawing, example is served only for explaining the present invention, and Non-for limiting the scope of the present invention.
As shown in Figure 1, 2, for the photovoltaic junction box described in the embodiment of the present invention 1, including box body 101 be located at box portion outside Anode connection terminal 102, negative pole connect 103, four assemblies of end and connect ends 104, and at least one bypass diode module 105 or Intelligent power management module;
Described anode connection terminal 102, for being connected with positive connector by positive wire;
Described negative pole connects end 103, for being connected with negative pole adapter by cathode conductor;
Described four assemblies connect end 104 and connect the inside and outside of rosette, and assembly connects end towards tray interior One end is for being connected with bypass diode module or intelligent power management module;Described assembly connects end towards box portion outside One end for by connect cable be connected with photovoltaic module.
It is internal that all described bypass diodes 105 arrange box body 101 by industry control binding post 106.
The corresponding industry control binding post 106 of each described bypass diode 105, described industry control binding post 106 uses The mode that screw compresses fixes described bypass diode 105.
Also include that six cable terminals 107, six described cable terminals 107 are connected end and four assemblies with positive and negative respectively Connect end to be connected.Described cable terminal 107 is fixed in box body 101 by cable locking block 108.
As it is shown on figure 3, for the photovoltaic junction box described in the embodiment of the present invention 2, on the basis of embodiment 1, described box body The most also include that Intelligent management module, described Intelligent management module include:
MCU109, is used for the Guan Bi of Data Control three switch according to the transmission of voltage analog measurement module and opens;
Voltage analog measurement module 110, the working condition of all battery strings in monitoring photovoltaic module in real time, and will Working condition data are transferred to MCU109;
Three switches 111, are respectively used to the control according to MCU109 and corresponding battery strings are turned on or isolated.
Described Intelligent management module also includes network management module 112, power management module 113 and power optimization module 114;
Network management module 112 connects for external network, intelligent power management module and outside communication, implements light The working condition of photovoltaic assembly feeds back to control centre, it is simple to the supervision of the comprehensive operating mode of photovoltaic plant;
Power management module 113 is for powering for intelligent power ducting module;
Power optimization module 114 coordinates with the program optimization of MCU, the generating state of the regulation each battery strings of photovoltaic module.
The importing of Intelligent management module, (bypass protection is after assembly goes wrong to substitute the pattern of traditional bypass protection Passive protection pattern), change into the operational mode of active defense, the intellectualized module in rosette is provided with MCU, voltage-mode Analog quantity measurement module, under the control of MCU, the working condition of each battery strings in the real-time monitor component of intellectualized module, once Voltage occurs abnormal, and MCU by output order, will appear from the battery strings protection switch of problem and closes that (switch herein can be with passing The relay of system, it would however also be possible to employ mos on-off control), electric current directly turns on, not by the battery strings gone wrong, it is to avoid change There is hot spot effect in Battery pack string, affects the life-span of assembly.Guarantee the operation safety of whole system, intelligent management module simultaneously Possess wireless communication function, the operating mode of real-time monitor component, and by real-time data transmission to data center, it is simple to management personnel sentence The ruuning situation at power-off station.
As shown in Figure 4, for the wiring system of the photovoltaic module described in the embodiment of the present invention 1, it is arranged on photovoltaic including two Line transfer box 20 on assembly backboard and photovoltaic junction box as above 10;
Two described line transfer boxes 20 are respectively and independently arranged at photovoltaic module 30 back side, and described line transfer box 20 inputs Outfan is connected with photovoltaic module 30 and photovoltaic junction box 10 respectively;
Four assemblies of described photovoltaic junction box 10 connect the end outfan respectively with two line transfer boxes 20 and are connected.
As it is shown in figure 5, for photovoltaic module 30 back view in the wiring system of the photovoltaic module described in embodiment 1.
Described photovoltaic junction box 10 is fixed on the frame of photovoltaic module 30.
Described photovoltaic junction box 10 part is fixed on the frame of photovoltaic module 30, and the remainder of photovoltaic junction box 10 hangs Empty setting.
The frame of described photovoltaic module 30 uses highly heat-conductive material to make, and uses aluminum frame in the present embodiment.
As shown in Figure 6, for the wiring system of the photovoltaic module described in the embodiment of the present invention 2, on the basis of embodiment 1, Described circuit switching box 20 includes two outfans 201, and each outfan 201 is connected end phase with an assembly of rosette respectively Connect.
Said two outfan 201 includes cathode output end and cathode output end.
As shown in Fig. 7,8,9,10, for the wiring system of the photovoltaic module described in the embodiment of the present invention 3, in embodiment 1 or 2 On the basis of, the structural representation of circuit switching box, one of them circuit switching box also includes positive pole electric power lead-out terminal 202, Another circuit switching box also includes negative pole electric power lead-out terminal 203.
The internal convergent belt using large terminal to export with photovoltaic module of described circuit switching box 20 is connected;Described large terminal And fix by the way of overall clamping from top to bottom between convergent belt.
Cable system is the blood of economic development, concerning state build can with safety problem, first it is contemplated that Safe and reliable.The present invention can solve the potential risks of current conventional photovoltaic assembly (does not has suitable means determination component Working condition, and the situation of Primary Component, such as bypass diode and the operating mode etc. of battery strings).
The wiring system of the present invention and the Circuits System of component internal battery strings are separable, and power station can be according to the operation in power station Situation arranges by oneself and periodically checks work, wiring system and assembly is disconnected, and wiring system uses connecing of program design The special somascope of line box, can test the present situation of each diode, the carrying energy of break-make, the pressure drop of forward and instantaneous high current Power.The photovoltaic module opened from system break, the circuit of self is independent battery system, it is possible to use for supporting special of the program With detection equipment, check the duty of each battery strings of assembly.Photovoltaic plant can be according to the operation plan arrangement of self, in batches Secondary the lowest assembly in power station is carried out inspection one by one and maintenance.For coordinating the enforcement of the present invention, design and develop wiring Box intelligent checking system, including the universal performance of bypass diode, forward conduction, reversely ends, conduction voltage drop etc. characteristic, with Time design component performance checking instrument, detection power generation performance under certain light conditions, and the trend of decay etc..
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and Within principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.

Claims (14)

1. a photovoltaic junction box, it is characterised in that include box body and be located at the anode connection terminal of box portion outside, negative pole connection End, four assemblies connect ends, and at least one bypass diode module or intelligent power management module;
Described anode connection terminal, for being connected with positive connector by positive wire;
Described negative pole connects end, for being connected with negative pole adapter by cathode conductor;
Described four assemblies connect the inside and outside of end connection rosette, and assembly connection end is used for towards one end of tray interior It is connected with bypass diode module or intelligent power management module;Described assembly connects end one end use towards box portion outside In being connected with photovoltaic module by connection cable.
A kind of photovoltaic junction box the most according to claim 1, it is characterised in that all described bypass diodes pass through industry control Binding post arranges tray interior.
A kind of photovoltaic junction box the most according to claim 2, it is characterised in that corresponding one of each described bypass diode Industry control binding post, the mode that described industry control binding post uses screw to compress fixes described bypass diode.
4. according to a kind of photovoltaic junction box described in any one of claim 1-3, it is characterised in that also include six cut cables Son, six described cable terminals are connected end with positive and negative respectively and four assemblies connect ends and are connected.
A kind of photovoltaic junction box the most according to claim 4, it is characterised in that described cable terminal passes through cable locking block It is fixed in box body.
A kind of photovoltaic junction box the most according to claim 1, it is characterised in that described intelligent power management module includes:
MCU, is used for the Guan Bi of Data Control three switch according to the transmission of voltage analog measurement module and opens;
Voltage analog measurement module, the working condition of all battery strings in monitoring photovoltaic module in real time, and by work feelings Condition data are transferred to MCU;
Three switches, are respectively used to the control according to MCU and corresponding battery strings are turned on or isolated.
A kind of photovoltaic junction box the most according to claim 6, it is characterised in that described intelligent power management module is also wrapped Include:
Network management module connects for external network, intelligent power management module and outside communication, implements photovoltaic module Working condition feed back to control centre;
Power management module is for powering for intelligent power ducting module;
Power optimization module coordinates with the program optimization of MCU, the generating state of the regulation each battery strings of photovoltaic module.
8. the wiring system of a photovoltaic module, it is characterised in that include that two circuits being arranged on photovoltaic component back plate turn Change box and the photovoltaic junction box as described in any one of claim 1-7;
Two described line transfer boxes are respectively and independently arranged at the photovoltaic module back side, and described line transfer box input/output terminal is respectively It is connected with photovoltaic module and photovoltaic junction box;
Four assemblies of described photovoltaic junction box connect the end outfan respectively with two line transfer boxes and are connected.
The wiring system of a kind of photovoltaic module the most according to claim 8, it is characterised in that described photovoltaic junction box is fixed On the frame of photovoltaic module.
The wiring system of a kind of photovoltaic module the most according to claim 9, it is characterised in that described photovoltaic junction box portion Divide and be fixed on the frame of photovoltaic module, the unsettled setting of remainder of photovoltaic junction box.
The wiring system of 11. a kind of photovoltaic modulies according to claim 10, it is characterised in that the limit of described photovoltaic module Frame uses highly heat-conductive material to make.
The wiring system of 12. a kind of photovoltaic modulies according to claim 8, it is characterised in that described circuit switching box bag Including two outfans, each outfan is connected end with an assembly of photovoltaic junction box respectively and is connected.
The wiring system of 13. a kind of photovoltaic modulies according to claim 12, it is characterised in that described line transfer box Two outfans include cathode output end and cathode output end.
The wiring system of 14. a kind of photovoltaic modulies described in-13 any one according to Claim 8, it is characterised in that described circuit The internal convergent belt using large terminal to export with photovoltaic module of interconnecting device is connected;Between described large terminal and convergent belt by by The mode of up to lower overall clamping is fixed.
CN201610585809.4A 2016-07-22 2016-07-22 Photovoltaic connection box and photovoltaic assembly connection system Pending CN106059487A (en)

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CN107846038B (en) * 2017-09-15 2019-12-31 珠海格力电器股份有限公司 Photovoltaic wiring device, power optimization system and method
CN109802632A (en) * 2018-12-19 2019-05-24 汉能移动能源控股集团有限公司 Snow melting method, solar junction box, solar power generation system, medium and equipment

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Application publication date: 20161026