CN204906309U - Multi -functional terminal box of intelligence photovoltaic module - Google Patents
Multi -functional terminal box of intelligence photovoltaic module Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种智能光伏组件多功能接线盒,属于太阳能电池组件技术领域。The utility model relates to a multifunctional junction box of an intelligent photovoltaic component, which belongs to the technical field of solar cell components.
背景技术Background technique
太阳能组件接线盒是组件性能输出的直接部件,一般由盒体、盒盖、设于盒体内的旁路二极管、金属导电体、电线线缆和线缆连接器组成。其中旁路二极管的作用是当电池片出现热斑效应不能发电时,起旁路作用,让其它电池片所产生的电流从二极管流出,使太阳能发电系统继续发电,不会因为某一片电池片出现问题而产生发电电路不通的情况。传统的接线盒除了盒盖以外,其余部分为一个整体,与组件引出的汇流条连接后通过硅胶固定在组件背面,并采用灌封胶密封,成为组件与外界连接的输出通道。这样的结构保证了较好的防水性能,但一旦接线盒出现故障,维修比较麻烦。The solar module junction box is the direct part of the module performance output, generally composed of a box body, a box cover, a bypass diode set in the box body, a metal conductor, wires and cables, and cable connectors. Among them, the function of the bypass diode is that when the hot spot effect of the cell cannot generate electricity, it acts as a bypass, allowing the current generated by other cells to flow out of the diode, so that the solar power generation system continues to generate electricity, and will not be caused by a cell. The power generation circuit is blocked due to the problem. Except for the box cover, the traditional junction box is integrated as a whole. After connecting with the bus bar leading out of the module, it is fixed on the back of the module through silica gel, and sealed with potting glue, which becomes the output channel for the module to connect with the outside world. Such a structure ensures better waterproof performance, but once the junction box breaks down, maintenance is troublesome.
随着近年来光伏发电组件功率的不断提升,以及基于成本考虑的接线盒小型化要求不断提高,安装与组件接线盒内的旁路二极管在旁路工作状态下耗散的功率越来越大,二极管工作温度越来越高,长期工作在高温状态下,二极管寿命受到较大影响。除此之外,接线盒外接电缆由于经常进行拖拽插拔作业,且暴露在户外,也容易出现线缆接口断裂或脱落等现象。这些问题与组件本身性能无关,但会导致输出受阻,发电性能受损。在出现这种现象时,我们通常需要更换整块组件,人力物力成本较高,并且拆装运输的过程对组件本身也会造成不必要的损坏,进而给电站维护和组件供应商带来成本损失。With the continuous improvement of the power of photovoltaic power generation components in recent years, and the continuous improvement of the miniaturization requirements of the junction box based on cost considerations, the power dissipated by the bypass diode in the junction box of the installation and the module is increasing under the bypass working state. The operating temperature of the diode is getting higher and higher, and the life of the diode is greatly affected by working at a high temperature for a long time. In addition, because the external cables of the junction box are often dragged and plugged, and exposed to the outdoors, the cable interface is also prone to breakage or falling off. These problems have nothing to do with the performance of the module itself, but can lead to blocked output and impaired power generation performance. When this phenomenon occurs, we usually need to replace the entire module, which has a high cost of manpower and material resources, and the process of disassembly and transportation will also cause unnecessary damage to the module itself, which will bring cost losses to the maintenance of the power station and the module supplier. .
鉴于现有技术中存在的问题,实有必要提出一种新的接线盒结构,其不仅要求具有较高的操作安全性,还要方便后期的故障维修。In view of the problems existing in the prior art, it is necessary to propose a new junction box structure, which not only requires high operational safety, but also facilitates later fault maintenance.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种智能光伏组件多功能接线盒。The technical problem to be solved by the utility model is to provide a multifunctional junction box for an intelligent photovoltaic module.
解决上述技术问题,本实用新型所采用的技术方案如下:To solve the problems of the technologies described above, the technical solution adopted in the utility model is as follows:
一种智能光伏组件多功能接线盒,能够用于连接n串太阳能电池串,其中,n≥2且为整数,其特征在于:所述的智能光伏组件多功能接线盒至少包括基底模块、二极管模块和盖板模块;A multifunctional junction box for smart photovoltaic modules, which can be used to connect n strings of solar battery strings, where n≥2 and is an integer, characterized in that the multifunctional junction box for smart photovoltaic modules at least includes a base module and a diode module and cover modules;
所述基底模块设有基底绝缘壳体和安装在基底绝缘壳体内的n+1根导电柱和n+1件基底导电插接件,其中,所述基底模块绝缘壳上设有用于引入光伏组件汇流条的开口,所述n+1件基底导电插接件分别与所述n+1根导电柱以一一对应的方式电连接并且均在所述基底绝缘壳体的同一个端面露出;The base module is provided with a base insulating shell and n+1 conductive posts and n+1 base conductive connectors installed in the base insulating shell, wherein the base module insulating shell is provided with a In the opening of the bus bar, the n+1 base conductive connectors are electrically connected to the n+1 conductive posts in a one-to-one correspondence and are exposed on the same end face of the base insulating housing;
所述二极管模块设有二极管绝缘壳体和安装在二极管绝缘壳体内的n+1件二极管导电插接件和n个旁路二极管,其中,所述n个旁路二极管以极性同向设置的方式组成二极管串联支路,其中两件所述二极管导电插接件分别与所述二极管串联支路的两端以一一对应的方式电连接并且均在所述二极管绝缘壳体的两个相对端面露出,其余n-1件所述二极管导电插接件分别与所述二极管串联支路中的n-1个串联接点以一一对应的方式电连接并且均在所述二极管绝缘壳体的两个相对端面中的其中一个露出;The diode module is provided with a diode insulating housing, n+1 diode conductive connectors and n bypass diodes installed in the diode insulating housing, wherein the n bypass diodes are arranged in the same polarity form a diode series branch, wherein the two diode conductive connectors are electrically connected to the two ends of the diode series branch in a one-to-one correspondence and are both on the two opposite end faces of the diode insulating case. exposed, and the remaining n-1 pieces of the diode conductive connectors are electrically connected to the n-1 series contacts in the diode series branch in a one-to-one manner and are all connected to the two sides of the diode insulating case. one of the opposite end faces is exposed;
所述盖板模块设有盖板绝缘壳体、两根外接线缆和安装在盖板绝缘壳体内的两件盖板导电插接件,其中,所述两根外接线缆固定在盖板绝缘壳体外表面上并与所述两件盖板导电插接件以一一对应的方式电连接,所述两件盖板导电插接件均在所述盖板绝缘壳体的同一个端面露出;The cover module is provided with a cover insulating shell, two external cables and two cover conductive connectors installed in the cover insulating shell, wherein the two external cables are fixed on the cover insulating The outer surface of the housing is electrically connected to the two cover plate conductive connectors in a one-to-one correspondence, and the two cover plate conductive connectors are exposed on the same end surface of the cover plate insulating housing;
所述基底模块、二极管模块和盖板模块三者之间能够自由拼接与拆分,在该三者拼接成一体时,所述二极管绝缘壳体位于基底绝缘壳体与盖板绝缘壳体之间,并且,使得所述n+1件基底导电插接件中的两件、所述与二极管串联支路两端电连接的两件二极管导电插接件和所述两件盖板导电插接件能够以插接的方式连接,使得所述n+1件基底导电插接件中的其余n-1件和所述与二极管串联支路中n-1串联接点电连接的n-1件二极管导电插接件能够以插接的方式连接。The base module, the diode module and the cover module can be freely spliced and disassembled. When the three are spliced into one, the diode insulating housing is located between the base insulating housing and the cover insulating housing , and make two of the n+1 base conductive connectors, the two diode conductive connectors electrically connected to both ends of the diode series branch and the two cover plate conductive connectors Can be connected in a plug-in manner, so that the remaining n-1 pieces of the n+1 base conductive connectors and the n-1 pieces of diodes electrically connected to the n-1 series contacts in the diode series branch are electrically conductive The connectors can be connected in a plug-in manner.
其中,所述n+1件基底导电插接件、n+1件二极管导电插接件和两件盖板导电插接件中任意一件的插接件类型为导电插片或导电插孔,所述各件以插接的方式连接的导电插接件相互之间的插接件类型相适配。Wherein, the type of any one of the n+1 base conductive connectors, the n+1 diode conductive connectors and the two cover plate conductive connectors is a conductive insert or a conductive jack, The types of the conductive connectors that are connected in a plug-in manner are compatible with each other.
作为本实用新型的优选实施方式之一,所述的基底模块、二极管模块和盖板模块分别为水平式基底模块、水平式二极管模块和水平式盖板模块,该三者以水平方式拼接成一体,即:As one of the preferred embodiments of the present invention, the base module, the diode module and the cover module are respectively a horizontal base module, a horizontal diode module and a horizontal cover module, and the three are spliced into one body in a horizontal manner ,Right now:
所述基底绝缘壳体为水平式基底绝缘壳体,所述n+1件基底导电插接件中的两件为横置式基底导电插片、其余n-1件为横置式基底导电插孔,该两片横置式基底导电插片和n-1个横置式基底导电插孔均在所述水平式基底绝缘壳体的前端面露出;The base insulating shell is a horizontal base insulating shell, two of the n+1 base conductive connectors are horizontal base conductive inserts, and the remaining n-1 pieces are horizontal base conductive jacks, The two horizontal base conductive inserts and the n-1 horizontal base conductive jacks are all exposed on the front end of the horizontal base insulating shell;
所述二极管绝缘壳体为水平式二极管绝缘壳体,所述n+1件二极管导电插接件中的两件均为横置式二极管导电插孔、其余n-1件均为横置式二极管导电插片,该两个横置式二极管导电插孔分别与所述二极管串联支路的两端以一一对应的方式电连接,并且该两个横置式二极管导电插孔均在所述水平式二极管绝缘壳体的前端面和后端面露出,该n-1片横置式二极管导电插片分别与所述二极管串联支路中的n-1个串联接点以一一对应的方式电连接,并且该n-1片横置式二极管导电插片均在所述水平式二极管绝缘壳体的后端面露出;The diode insulating housing is a horizontal diode insulating housing, two of the n+1 diode conductive connectors are horizontal diode conductive jacks, and the remaining n-1 pieces are horizontal diode conductive connectors. The two horizontal diode conductive jacks are electrically connected to the two ends of the diode series branch in a one-to-one correspondence, and the two horizontal diode conductive jacks are all in the horizontal diode insulating shell The front end surface and the rear end surface of the body are exposed, and the n-1 horizontal diode conductive inserts are electrically connected to the n-1 series contacts in the diode series branch in a one-to-one manner, and the n-1 The horizontally placed diode conductive inserts are all exposed on the rear end surface of the horizontal diode insulating housing;
所述盖板绝缘壳体为水平式盖板绝缘壳体,所述两根外接线缆固定在水平式盖板绝缘壳体的前端面,所述两件盖板导电插接件均为横置式盖板导电插孔,该两个横置式盖板导电插孔均在所述水平式盖板绝缘壳体的后端面露出;The cover plate insulating shell is a horizontal cover plate insulating shell, the two external cables are fixed on the front end of the horizontal cover plate insulating shell, and the two cover plate conductive connectors are horizontal Cover plate conductive jacks, the two horizontal cover plate conductive jacks are exposed on the rear end surface of the horizontal cover plate insulating housing;
在所述水平式基底模块、水平式二极管模块和水平式盖板模块拼接成一体时,所述水平式二极管绝缘壳体位于水平式基底绝缘壳体与水平式盖板绝缘壳体之间,并且,使得所述两片横置式基底导电插片分别穿插通过所述两个横置式二极管导电插孔后插接到所述两个横置式盖板导电插孔中,使得所述n-1片横置式二极管导电插片插接到所述n-1个横置式基底导电插孔中。When the horizontal base module, the horizontal diode module and the horizontal cover module are spliced together, the horizontal diode insulating housing is located between the horizontal base insulating housing and the horizontal cover insulating housing, and , so that the two horizontal base conductive inserts are respectively inserted through the two horizontal diode conductive sockets and then inserted into the two horizontal cover plate conductive sockets, so that the n-1 horizontal The mounted diode conductive inserts are plugged into the n-1 horizontally mounted base conductive sockets.
为了增强采用水平式拼接方式的基底模块、二极管模块和盖板模块三者之间的拼接稳定性和拼接紧密程度,作为本实用新型的一种改进,所述水平式二极管绝缘壳体的前端面设有两个横置式凹腔,所述水平式盖板绝缘壳体的后端面设有两个能够分别露出所述两个横置式盖板导电插孔的横置式凸台,在所述水平式基底模块、水平式二极管模块和水平式盖板模块拼接成一体时,所述水平式二极管绝缘壳体的后端面与所述水平式基底绝缘壳体的前端面相紧贴,所述水平式盖板绝缘壳体的两个横置式凸台分别嵌装入所述水平式二极管绝缘壳体的两个横置式凹腔中,使得所述水平式二极管绝缘壳体的前端面与所述水平式盖板绝缘壳体的后端面相紧贴。In order to enhance the splicing stability and splicing tightness among the base module, the diode module and the cover module in the horizontal splicing mode, as an improvement of the present invention, the front end surface of the horizontal diode insulating housing There are two horizontal concave cavities, and the rear end surface of the horizontal cover insulation shell is provided with two horizontal bosses that can respectively expose the conductive jacks of the two horizontal cover plates. When the base module, the horizontal diode module and the horizontal cover module are spliced together, the rear end surface of the horizontal diode insulating housing is in close contact with the front end surface of the horizontal base insulating housing, and the horizontal cover plate The two horizontal protrusions of the insulating housing are respectively embedded into the two horizontal concave cavities of the horizontal diode insulating housing, so that the front surface of the horizontal diode insulating housing is in contact with the horizontal cover plate The rear end surfaces of the insulating shells are closely attached to each other.
作为本实用新型的优选实施方式之二,所述的基底模块、二极管模块和盖板模块分别为垂直式基底模块、垂直式二极管模块和垂直式盖板模块,该三者以垂直方式拼接成一体,即:As the second preferred embodiment of the present utility model, the base module, the diode module and the cover module are respectively a vertical base module, a vertical diode module and a vertical cover module, and the three are vertically spliced into one ,Right now:
所述基底绝缘壳体为垂直式基底绝缘壳体,所述n+1件基底导电插接件中的两件为纵置式长型基底导电插片、其余n-1件为纵置式短型基底导电插片,该两片纵置式长型基底导电插片和n-1片纵置式短型基底导电插片均在所述垂直式基底绝缘壳体的顶面露出;The base insulating shell is a vertical base insulating shell, two of the n+1 base conductive connectors are vertical long base conductive inserts, and the remaining n-1 pieces are vertical short bases Conductive inserts, the two vertical long base conductive inserts and n-1 vertical short base conductive inserts are exposed on the top surface of the vertical base insulating shell;
所述二极管绝缘壳体为垂直式二极管绝缘壳体,所述n+1件二极管导电插接件中的两件为纵置式长型二极管导电插孔、其余n-1件为纵置式短型二极管导电插孔,两个纵置式长型二极管导电插孔分别与所述二极管串联支路的两端以一一对应的方式电连接,并且该两个纵置式长型二极管导电插孔均在所述垂直式二极管绝缘壳体的顶面和底面露出,n-1个纵置式短型二极管导电插孔分别与所述二极管串联支路中的n-1个串联接点以一一对应的方式电连接,并且该n-1个纵置式短型二极管导电插孔均在所述垂直式二极管绝缘壳体的底面露出;The diode insulating housing is a vertical diode insulating housing, two of the n+1 diode conductive connectors are vertically placed long diode conductive jacks, and the remaining n-1 pieces are vertically placed short diodes Conductive jacks, two vertically placed long diode conductive jacks are electrically connected to the two ends of the diode series branch in a one-to-one manner, and the two vertically placed long diode conductive jacks are in the The top and bottom surfaces of the vertical diode insulating case are exposed, and the n-1 vertical short diode conductive jacks are respectively electrically connected to the n-1 series contacts in the diode series branch in a one-to-one correspondence manner, And the n-1 vertical short diode conductive jacks are all exposed on the bottom surface of the vertical diode insulating housing;
所述盖板绝缘壳体为垂直式盖板绝缘壳体,所述两根外接线缆固定在垂直式盖板绝缘壳体的前端面,所述两件盖板导电插接件均为纵置式盖板导电插孔,该两个纵置式盖板导电插孔均在所述垂直式盖板绝缘壳体的底面露出;The cover plate insulating shell is a vertical cover plate insulating shell, the two external cables are fixed on the front end of the vertical cover plate insulating shell, and the two cover plate conductive connectors are vertically placed Cover plate conductive jacks, the two vertical cover plate conductive jacks are exposed on the bottom surface of the vertical cover plate insulating housing;
在所述垂直式基底模块、垂直式二极管模块和垂直式盖板模块拼接成一体时,所述垂直式二极管绝缘壳体位于垂直式基底绝缘壳体与垂直式盖板绝缘壳体之间,并且,使得所述两片纵置式长型基底导电插片分别穿插通过所述两个纵置式长型二极管导电插孔后插接到所述两个纵置式盖板导电插孔中,使得所述n-1片纵置式短型基底导电插片插接到所述n-1个纵置式短型二极管导电插孔中。When the vertical base module, the vertical diode module and the vertical cover module are spliced together, the vertical diode insulating case is located between the vertical base insulating case and the vertical cover insulating case, and , so that the two vertically-mounted long base conductive inserts are respectively inserted through the two vertically-mounted long-shaped diode conductive jacks and then inserted into the two vertically-mounted cover plate conductive jacks, so that the n - 1 piece of vertically-mounted short-type base conductive inserts inserted into the n-1 vertical-type short-type diode conductive jacks.
为了增强采用垂直式拼接方式的基底模块、二极管模块和盖板模块三者之间的拼接稳定性和拼接紧密程度,作为本实用新型的一种改进,所述垂直式基底绝缘壳体的顶面设有容置腔,所述两片纵置式长型基底导电插片和n-1片纵置式短型基底导电插片均位于该容置腔内;所述垂直式二极管绝缘壳体的顶面设有两个纵置式凹腔,所述垂直式盖板绝缘壳体的底面设有两个能够分别露出所述两个纵置式盖板导电插孔的纵置式凸台,在所述垂直式基底模块、垂直式二极管模块和垂直式盖板模块拼接成一体时,所述垂直式二极管绝缘壳体嵌装在所述垂直式基底绝缘壳体的容置腔中,所述垂直式盖板绝缘壳体的两个纵置式凸台分别嵌装入所述垂直式二极管绝缘壳体的两个纵置式凹腔中,所述垂直式盖板绝缘壳体部分嵌装在所述垂直式基底绝缘壳体的容置腔中,使得所述垂直式二极管绝缘壳体的底面与所述垂直式基底绝缘壳体的底面内侧相紧贴、所述垂直式二极管绝缘壳体的顶面与所述垂直式盖板绝缘壳体的底面相紧贴。In order to enhance the splicing stability and splicing tightness among the base module, the diode module and the cover module in the vertical splicing mode, as an improvement of the present invention, the top surface of the vertical base insulating shell An accommodating cavity is provided, and the two vertically placed long base conductive inserts and the n-1 vertically placed short base conductive inserts are all located in the accommodating cavity; the top surface of the vertical diode insulating housing There are two vertical concave cavities, and the bottom surface of the vertical cover insulation shell is provided with two vertical bosses that can respectively expose the conductive jacks of the two vertical cover plates. When the module, the vertical diode module and the vertical cover module are spliced together, the vertical diode insulating case is embedded in the accommodating cavity of the vertical base insulating case, and the vertical cover insulating case The two vertical bosses of the body are respectively embedded into the two vertical concave cavities of the vertical diode insulating case, and the vertical cover plate insulating case is partially embedded in the vertical base insulating case In the accommodating cavity, the bottom surface of the vertical diode insulating case is in close contact with the inner side of the bottom surface of the vertical base insulating case, and the top surface of the vertical diode insulating case is in contact with the vertical cover. The bottom surface of the board insulation case is in close contact with each other.
为了进一步增强基底模块、二极管模块和盖板模块三者之间的拼接稳定性,作为本实用新型的一种改进,所述的基底绝缘壳体上设有卡扣,所述的盖板绝缘壳体上设有卡扣卡口,在所述基底模块、二极管模块和盖板模块三者拼接成一体时,所述卡扣与卡扣卡口相扣合。In order to further enhance the splicing stability between the base module, the diode module and the cover module, as an improvement of the present utility model, the base insulating shell is provided with buckles, and the cover insulating shell The body is provided with a buckle bayonet, and when the base module, the diode module and the cover plate module are spliced into one body, the buckle is engaged with the buckle bayonet mouth.
为了便于将光伏组件汇流条引入基底绝缘壳体内,作为本实用新型的一种优选实施方式,所述用于引入光伏组件汇流条的开口设置在所述基底绝缘壳体的底面,所述导电柱与从所述开口引入的光伏组件汇流条以焊接或者弹性夹的方式连接。In order to facilitate the introduction of the bus bar of the photovoltaic module into the base insulating housing, as a preferred embodiment of the present invention, the opening for introducing the bus bar of the photovoltaic module is arranged on the bottom surface of the base insulating housing, and the conductive column It is connected with the bus bar of the photovoltaic module introduced from the opening by means of welding or elastic clips.
为了确保接线盒可靠接地,提供有效的防雷击保护,作为本实用新型的一种优选实施方式,所述基底绝缘壳体的顶部设有绝缘支座,该绝缘支座的顶面安装有沿前后方向延伸的地线接线条,并且,所述绝缘支座和地线接线条上设有位置相对应的安装孔和接地孔。In order to ensure reliable grounding of the junction box and provide effective protection against lightning strikes, as a preferred embodiment of the present invention, an insulating support is provided on the top of the base insulating A ground wire terminal strip extending in the front and rear directions, and the insulating support and the ground wire terminal strip are provided with corresponding mounting holes and grounding holes.
为了边缘拓展接线盒的功能,作为本实用新型的一种改进,所述的智能光伏组件多功能接线盒还包括智能型电子模块;智能型电子模块设有智能型电子模块绝缘壳体和安装在智能型电子模块绝缘壳体内的智能型电子电路单元和两件智能型电子模块导电插接件,其中,所述智能型电子电路单元分别与两件智能型电子模块导电插接件电连接,所述两件智能型电子模块导电插接件均在所述智能型电子模块绝缘壳体的两个相对的端面露出;所述基底模块、二极管模块、智能型电子模块和盖板模块四者之间能够自由拼接与拆分,在该四者拼接成一体时,所述二极管绝缘壳体和智能型电子模块绝缘壳体均位于基底绝缘壳体与盖板绝缘壳体之间,二极管绝缘壳体与基底绝缘壳体相接,智能型电子模块绝缘壳体与盖板绝缘壳体相接,并且,使得所述n+1件基底导电插接件中的两件、所述与二极管串联支路两端电连接的两件二极管导电插接件、所述两件智能型电子模块导电插接件和所述两件盖板导电插接件能够以插接的方式连接。In order to expand the function of the junction box on the edge, as an improvement of the utility model, the multifunctional junction box of the intelligent photovoltaic module also includes an intelligent electronic module; the intelligent electronic module is provided with an intelligent electronic module insulating shell and installed on The intelligent electronic circuit unit and the two intelligent electronic module conductive connectors in the intelligent electronic module insulating housing, wherein the intelligent electronic circuit unit is electrically connected to the two intelligent electronic module conductive connectors respectively, so that The two intelligent electronic module conductive connectors are exposed on two opposite end faces of the intelligent electronic module insulating housing; the base module, the diode module, the intelligent electronic module and the cover module Can be freely spliced and disassembled. When the four are spliced into one, the diode insulating casing and the intelligent electronic module insulating casing are both located between the base insulating casing and the cover insulating casing, and the diode insulating casing and the insulating casing of the cover plate The base insulating shells are connected, the intelligent electronic module insulating shell is connected to the cover plate insulating shell, and two of the n+1 base conductive connectors and the two diode series branches are connected. The two diode conductive connectors connected electrically, the two intelligent electronic module conductive connectors and the two cover plate conductive connectors can be connected in a plug-in manner.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
第一,本实用新型的接线盒设有基底模块、二极管模块和盖板模块,该三者之间能够自由拼接与拆分,并且,在该三者拼接成一体时,二极管绝缘壳体位于基底绝缘壳体与盖板绝缘壳体之间,并能使得基底模块、二极管模块和盖板模块的各个导电插接件以相适配的方式插接连接,使得基底模块、二极管模块和盖板模块中的电学部件组成能够为光伏组件提供功率输出保护功能的电路结构,并使得基底模块、二极管模块和盖板模块三者稳固的拼接在一起;First, the junction box of the present invention is provided with a base module, a diode module and a cover module, which can be spliced and disassembled freely, and when the three are spliced into one body, the diode insulating housing is located on the base Between the insulating shell and the insulating shell of the cover plate, each conductive connector of the base module, the diode module and the cover plate module can be plugged and connected in a suitable manner, so that the base module, the diode module and the cover plate module The electrical components in it form a circuit structure that can provide power output protection functions for photovoltaic modules, and make the base module, diode module and cover module stably spliced together;
当外接线缆及其相关部件发生故障时,只需拔出盖板模块并进行更换,即可完成维修;当旁路二极管发生热损坏时,只需先后拔出盖板模块和二极管模块,并在更换新的二极管模块后再装上盖板模块,即可完成维修;而在上述维修过程中,基底模块可以始终固定在光伏组件上,不需要更换整个接线盒即可完成故障维修;而由于二极管和外接线缆故障是接线盒最主要的故障问题,因此,本实用新型的接线盒易于维修,能够减少维修的人力、物力及时间损耗,极大地降低了光伏电站的运营和维护成本,并且避免了现有技术中组件在拆装和运输过程中造成的磨损和破坏。When the external cable and its related components fail, you only need to pull out the cover module and replace it to complete the maintenance; when the bypass diode is thermally damaged, you only need to pull out the cover module and the diode module successively, and replace them. After replacing the new diode module and then installing the cover module, the maintenance can be completed; and in the above maintenance process, the base module can always be fixed on the photovoltaic module, and the fault maintenance can be completed without replacing the entire junction box; and because Diode and external cable failures are the most important failure problems of the junction box. Therefore, the junction box of the utility model is easy to maintain, can reduce the manpower, material resources and time loss of maintenance, and greatly reduces the operation and maintenance costs of the photovoltaic power station. Wear and tear caused by components in the prior art during disassembly and transportation are avoided.
第二,本实用新型提供了基底模块、二极管模块和盖板模块的水平方式拼接方案和垂直方式拼接方案,该两种方案能够在确保接线盒易于维修的前提下,有效增强基底模块、二极管模块和盖板模块三者之间的拼接稳定性和拼接紧密程度。Second, the utility model provides a horizontal splicing scheme and a vertical splicing scheme for the base module, the diode module and the cover module. These two schemes can effectively strengthen the base module and the diode module under the premise of ensuring that the junction box is easy to maintain. Stitching stability and splicing tightness between the cover module and the three.
第三,本实用新型能够通过在基底绝缘壳体上设置卡扣并在盖板绝缘壳体上设置卡扣卡口,能够进一步增强基底模块、二极管模块和盖板模块三者之间的拼接稳定性。Third, the utility model can further enhance the splicing stability between the base module, the diode module and the cover module by providing a buckle on the base insulating housing and a buckle bayonet on the cover insulating housing sex.
第四,本实用新型能够通过在基底绝缘壳体的底面外侧涂敷硅胶,通过硅胶将基底模块固定在光伏组件的背板上,并且,由于本实用新型在基底绝缘壳体的底面设有开口,因此,能够方便的将光伏组件汇流条从开口引入基底绝缘壳体内,使得汇流条能够方便的以以焊接或者弹性夹的方式与本接线盒的导电柱进行连接。Fourth, the utility model can fix the base module on the back plate of the photovoltaic module through silica gel by coating silica gel on the outside of the bottom surface of the base insulating shell, and because the utility model is provided with an opening on the bottom surface of the base insulating shell Therefore, the bus bar of the photovoltaic module can be easily introduced into the base insulating housing from the opening, so that the bus bar can be conveniently connected to the conductive column of the junction box by welding or elastic clips.
第五,本实用新型能够通过在基底绝缘壳体设置绝缘支座和地线接线条,确保接线盒可靠接地,提供有效的防雷击保护。Fifth, the utility model can ensure the reliable grounding of the junction box and provide effective protection against lightning strikes by arranging the insulating support and the ground wire terminal strip on the base insulating shell.
第六,本实用新型可以增设智能型电子模块,并且该智能型电子模块内置的智能型电子电路单元可以是任意通过与两根外接线缆电连接即可实现其功能的电子电路单元,例如用于实现光伏组件最大输出功率跟踪与直流到交流转换的微型逆变器单元,或者自动电击保护器、网络监控单元等;因此,本实用新型的接线盒可拓展性强、易于实现智能化。Sixth, the utility model can add an intelligent electronic module, and the intelligent electronic circuit unit built in the intelligent electronic module can be any electronic circuit unit that can realize its function by electrically connecting with two external cables. Micro-inverter units for tracking the maximum output power of photovoltaic modules and converting DC to AC, or automatic electric shock protectors, network monitoring units, etc.; therefore, the junction box of the utility model has strong expandability and is easy to realize intelligence.
综上所述,本实用新型结构简单明了,安装拆卸方便,相比常规接线盒设计有更大的可操作性,利于因接线盒故障导致的维修拆装,降低了太阳能发电电站的运营和组件维护成本,明确了组件自身和智能电子模块接线盒之间的责任,有利于终端产品的进一步优化。To sum up, the structure of the utility model is simple and clear, and the installation and disassembly are convenient. Compared with the conventional junction box design, it has greater operability, which is beneficial to the maintenance and disassembly caused by the failure of the junction box, and reduces the operation and components of the solar power station. The maintenance cost clarifies the responsibility between the component itself and the junction box of the intelligent electronic module, which is conducive to the further optimization of the end product.
附图说明Description of drawings
下面结合附图和具体实施例对本实用新型作进一步的详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
图1-1为本实用新型实施例一的智能光伏组件多功能接线盒的结构爆炸图;Figure 1-1 is an exploded view of the structure of the multifunctional junction box of the smart photovoltaic module according to Embodiment 1 of the present invention;
图1-2为本实用新型实施例一的智能光伏组件多功能接线盒的立体结构示意图;Fig. 1-2 is a three-dimensional structural schematic diagram of the multifunctional junction box of the smart photovoltaic module according to the first embodiment of the utility model;
图1-3为本实用新型实施例一的智能光伏组件多功能接线盒的电路原理图;Fig. 1-3 is the schematic circuit diagram of the multifunctional junction box of the smart photovoltaic module according to the first embodiment of the utility model;
图2-1为本实用新型实施例一中水平式基底模块A带有顶面透视效果的俯视立体结构示意图;Fig. 2-1 is a schematic diagram of a top-view three-dimensional structure of a horizontal base module A with a top surface perspective effect in Embodiment 1 of the present utility model;
图2-2为本实用新型实施例一中水平式基底模块A带有顶面透视效果的仰视立体结构示意图;Fig. 2-2 is a schematic diagram of the three-dimensional structure of the horizontal base module A with the perspective effect of the top surface in the first embodiment of the utility model;
图3-1为本实用新型实施例一中水平式二极管模块B的主视立体结构示意图;Figure 3-1 is a schematic diagram of the front view stereoscopic structure of the horizontal diode module B in Embodiment 1 of the present utility model;
图3-2为本实用新型实施例一中水平式二极管模块B带有前端面透视效果的后视立体结构示意图;Figure 3-2 is a schematic diagram of the rear view stereoscopic structure of the horizontal diode module B with the perspective effect of the front face in Embodiment 1 of the utility model;
图4为本实用新型实施例一中水平式盖板模块C带有顶面局部透视效果的俯视立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the horizontal cover module C with a partial perspective effect on the top surface in Embodiment 1 of the present utility model;
图1-1至图4中,水平式基底模块A,水平式二极管模块B,水平式盖板模块C,水平式基底绝缘壳体1,水平式基底绝缘壳体1的前端面1a,导电柱2,横置式基底导电插片3,横置式基底导电插孔4,卡扣5,地线连接条6,用于引入光伏组件汇流条的开口7,绝缘支座8,横置式二极管导电插片9,横置式二极管导电插孔10,旁路二极管11,水平式二极管绝缘壳体12,水平式二极管绝缘壳体12的前端面12a、后端面12b,卡扣卡口13,外接线缆14,横置式盖板导电插孔15,水平式盖板绝缘壳体16,水平式盖板绝缘壳体16的前端面16a、后端面16b,水平式二极管绝缘壳体12的横置式凹腔17,水平式盖板绝缘壳体16的横置式凸台18;In Figure 1-1 to Figure 4, the horizontal base module A, the horizontal diode module B, the horizontal cover module C, the horizontal base insulating case 1, the front face 1a of the horizontal base insulating case 1, and the conductive pillar 2. Horizontal base conductive insert 3, horizontal base conductive jack 4, buckle 5, ground connection strip 6, opening for introducing photovoltaic module bus bar 7, insulating support 8, horizontal diode conductive insert 9. Horizontal diode conductive jack 10, bypass diode 11, horizontal diode insulating case 12, front end face 12a, rear end face 12b of horizontal diode insulating case 12, buckle bayonet 13, external cable 14, Horizontal cover conductive jack 15, horizontal cover insulating housing 16, front end face 16a, rear end face 16b of horizontal cover insulating housing 16, horizontal concave cavity 17 of horizontal diode insulating housing 12, horizontal The horizontal boss 18 of the type cover plate insulation housing 16;
图5-1为本实用新型实施例二的智能光伏组件多功能接线盒的结构爆炸图;Fig. 5-1 is an exploded view of the structure of the multifunctional junction box of the smart photovoltaic module according to the second embodiment of the utility model;
图5-2为本实用新型实施例二的智能光伏组件多功能接线盒的立体结构示意图;Fig. 5-2 is a three-dimensional structural schematic diagram of the multifunctional junction box of the smart photovoltaic module in the second embodiment of the utility model;
图5-3为本实用新型实施例二的智能光伏组件多功能接线盒的电路原理图;Fig. 5-3 is the schematic circuit diagram of the multifunctional junction box of the smart photovoltaic module in the second embodiment of the utility model;
图6-1为本实用新型实施例二中垂直式基底模块VA带有顶面透视效果的俯视立体结构示意图;Fig. 6-1 is a schematic diagram of a top-view three-dimensional structure of the vertical base module VA with a top perspective effect in the second embodiment of the utility model;
图6-2为本实用新型实施例二中垂直式基底模块VA带有顶面透视效果的仰视立体结构示意图;Fig. 6-2 is a schematic diagram of the vertical base module VA in the second embodiment of the present invention, with a perspective effect on the top surface, when viewed from above;
图7-1为本实用新型实施例二中垂直式二极管模块VB的仰视立体结构示意图;Fig. 7-1 is a schematic diagram of the vertical diode module VB in the second embodiment of the utility model viewed from above;
图7-2为本实用新型实施例二中垂直式二极管模块VB带有顶面透视效果的俯视立体结构示意图;Fig. 7-2 is a schematic diagram of the vertical structure of the vertical diode module VB with the perspective effect of the top surface in the second embodiment of the present invention;
图8为本实用新型实施例二中垂直式盖板模块VC带有顶面透视效果的俯视立体结构示意图;Fig. 8 is a schematic diagram of a top-view three-dimensional structure of the vertical cover module VC with a top perspective effect in Embodiment 2 of the present utility model;
图5-1至图8中,垂直式基底模块VA,垂直式二极管模块VB,垂直式盖板模块VC,垂直式基底绝缘壳体V1,垂直式基底绝缘壳体V1的顶面V1a、底面V1b,导电柱2,纵置式长型基底导电插片V3,纵置式短型基底导电插片V4,卡扣5,地线连接条6,用于引入光伏组件汇流条的开口7,绝缘支座8,纵置式短型二极管导电插孔V9,纵置式长型二极管导电插孔V10,旁路二极管11,垂直式二极管绝缘壳体V12,垂直式二极管绝缘壳体V12的顶面V12a、底面V12b,卡扣卡口13,外接线缆14,纵置式盖板导电插孔V15,垂直式盖板绝缘壳体V16,垂直式盖板绝缘壳体V16的前端面V16a,垂直式二极管绝缘壳体V12的纵置式凹腔V17,垂直式盖板绝缘壳体V16的纵置式凸台V18,垂直式基底绝缘壳体V1的容置腔V19;In Figure 5-1 to Figure 8, the vertical base module VA, the vertical diode module VB, the vertical cover module VC, the vertical base insulating case V1, the top surface V1a and the bottom surface V1b of the vertical base insulating case V1 , conductive column 2, vertical long base conductive insert V3, vertical short base conductive insert V4, buckle 5, ground wire connection strip 6, opening 7 for introducing photovoltaic module bus bar, insulating support 8 , vertical short diode conductive jack V9, vertical long diode conductive jack V10, bypass diode 11, vertical diode insulating case V12, top surface V12a, bottom surface V12b of vertical diode insulating case V12, card Buckle socket 13, external cable 14, vertical cover conductive jack V15, vertical cover insulating shell V16, front end face V16a of vertical cover insulating shell V16, vertical diode insulating shell V12 vertical The recessed cavity V17, the vertical boss V18 of the vertical cover plate insulating shell V16, the accommodating cavity V19 of the vertical base insulating shell V1;
图9为本实用新型实施例三的智能光伏组件多功能接线盒的结构爆炸图,图中,水平式智能型电子模块D,水平式智能型电子模块绝缘壳体19,横置式智能型电子模块导电插接孔20;Fig. 9 is an exploded view of the structure of the multifunctional junction box of the smart photovoltaic module according to the third embodiment of the utility model. In the figure, the horizontal smart electronic module D, the horizontal smart electronic module insulating shell 19, and the horizontal smart electronic module Conductive socket hole 20;
图10-1为本实用新型实施例三的智能光伏组件多功能接线盒在水平式智能型电子模块D体积重量较大时的结构爆炸图;Fig. 10-1 is an exploded view of the structure of the multifunctional junction box of the smart photovoltaic module in the third embodiment of the utility model when the volume and weight of the horizontal smart electronic module D is relatively large;
图10-2为本实用新型实施例三的智能光伏组件多功能接线盒在水平式智能型电子模块D体积重量较大时的立体结构示意图;Fig. 10-2 is a schematic diagram of the three-dimensional structure of the multifunctional junction box of the smart photovoltaic module in the third embodiment of the present invention when the volume and weight of the horizontal smart electronic module D is relatively large;
图10-1和图10-2中,水平式智能型电子模块D,连接板21;In Fig. 10-1 and Fig. 10-2, horizontal intelligent electronic module D, connecting plate 21;
图11为本实用新型实施例四的智能光伏组件多功能接线盒的结构爆炸图,图中,DC-DC优化器模块E。Fig. 11 is an exploded view of the structure of the multifunctional junction box of the smart photovoltaic module according to Embodiment 4 of the present utility model, in which, the DC-DC optimizer module E.
具体实施方式detailed description
实施例一Embodiment one
如图1-1至图4所示,本实用新型实施例一的智能光伏组件多功能接线盒能够用于连接3串太阳能电池串,其包括水平式基底模块A、水平式二极管模块B和水平式盖板模块C。As shown in Figure 1-1 to Figure 4, the multifunctional junction box for smart photovoltaic modules in Embodiment 1 of the present utility model can be used to connect three strings of solar cell strings, which includes a horizontal base module A, a horizontal diode module B and a horizontal type cover module C.
上述水平式基底模块A设有水平式基底绝缘壳体1和安装在水平式基底绝缘壳体1内的四根导电柱2、两片横置式基底导电插片3和两个横置式基底导电插孔4,其中,水平式基底绝缘壳体1的底面上设有用于引入光伏组件汇流条的开口7,两片横置式基底导电插片3和两个横置式基底导电插孔4分别与四根导电柱2以一一对应的方式电连接,并且该两片横置式基底导电插片3和两个横置式基底导电插孔4分均在水平式基底绝缘壳体1的前端面1a露出。并且,水平式基底绝缘壳体1的顶部设有绝缘支座8,该绝缘支座8的顶面安装有沿前后方向延伸的地线接线条6,绝缘支座8和地线接线条6上设有位置相对应的安装孔和接地孔。The above-mentioned horizontal base module A is provided with a horizontal base insulating shell 1, four conductive posts 2 installed in the horizontal base insulating shell 1, two horizontal base conductive inserts 3 and two horizontal base conductive inserts. Holes 4, wherein, the bottom surface of the horizontal base insulating shell 1 is provided with openings 7 for introducing photovoltaic module bus bars, two horizontal base conductive inserts 3 and two horizontal base conductive jacks 4 are respectively connected with four The conductive columns 2 are electrically connected in a one-to-one correspondence, and the two horizontal base conductive inserts 3 and the two horizontal base conductive jacks 4 are exposed on the front surface 1 a of the horizontal base insulating housing 1 . In addition, the top of the horizontal base insulating housing 1 is provided with an insulating support 8, and the top surface of the insulating support 8 is installed with a ground wire connection bar 6 extending in the front and rear direction. On the insulation support 8 and the ground wire connection bar 6 There are mounting holes and grounding holes corresponding to the positions.
上述水平式二极管模块B设有水平式二极管绝缘壳体12和安装在水平式二极管绝缘壳体12内的两片横置式二极管导电插片9、两个横置式二极管导电插孔10和四个旁路二极管11,其中,四个旁路二极管11以极性同向设置的方式组成二极管串联支路,两个横置式二极管导电插孔10分别与二极管串联支路的两端以一一对应的方式电连接,且该两个横置式二极管导电插孔10均在水平式二极管绝缘壳体12的前端面12a和后端面12b露出,两片横置式二极管导电插片9分别与二极管串联支路中的两个串联接点以一一对应的方式电连接,且该两片横置式二极管导电插片9均在水平式二极管绝缘壳体12的后端面12b露出。并且,水平式二极管绝缘壳体12的前端面12a设有两个横置式凹腔17。The above-mentioned horizontal diode module B is provided with a horizontal diode insulating housing 12 and two horizontal diode conductive inserts 9 installed in the horizontal diode insulating housing 12, two horizontal diode conductive jacks 10 and four side sockets. diodes 11, wherein four bypass diodes 11 are arranged in the same direction to form a diode series branch, and two horizontal diode conductive jacks 10 correspond to the two ends of the diode series branch respectively in a one-to-one manner. Electrically connected, and the two horizontal diode conductive jacks 10 are exposed on the front end face 12a and the rear end face 12b of the horizontal diode insulating case 12, and the two horizontal diode conductive inserts 9 are connected with the diode series branch respectively. The two series contacts are electrically connected in a one-to-one manner, and the two horizontal diode conductive inserts 9 are both exposed on the rear end surface 12 b of the horizontal diode insulating case 12 . Moreover, the front end surface 12 a of the horizontal diode insulating case 12 is provided with two horizontal recesses 17 .
上述水平式盖板模块C设有水平式盖板绝缘壳体16、两根外接线缆14和安装在水平式盖板绝缘壳体16内的两个横置式盖板导电插孔15,其中,两根外接线缆14固定在水平式盖板绝缘壳体16的前端面16a上并与两个横置式盖板导电插孔15以一一对应的方式电连接,两个横置式盖板导电插孔15均在水平式盖板绝缘壳体16的后端面16b露出。并且,水平式盖板绝缘壳体16的后端面16b设有两个能够分别露出两个横置式盖板导电插孔15的横置式凸台18。The horizontal cover module C is provided with a horizontal cover insulating shell 16, two external cables 14 and two horizontal cover conductive jacks 15 installed in the horizontal cover insulating shell 16, wherein, Two external cables 14 are fixed on the front end surface 16a of the horizontal cover plate insulating shell 16 and are electrically connected with the two horizontal cover plate conductive sockets 15 in a one-to-one correspondence. The two horizontal cover plate conductive sockets The holes 15 are all exposed on the rear end surface 16 b of the insulating housing 16 of the horizontal cover plate. In addition, the rear end surface 16b of the horizontal cover plate insulating housing 16 is provided with two horizontal bosses 18 that can respectively expose the two horizontal cover plate conductive insertion holes 15 .
上述水平式基底模块A、水平式二极管模块B和水平式盖板模块C三者之间能够以水平方式自由拼接与拆分,在该三者拼接成一体时,水平式二极管绝缘壳体12位于水平式基底绝缘壳体1与水平式盖板绝缘壳体16之间,水平式二极管绝缘壳体12的后端面12b与水平式基底绝缘壳体1的前端面1a相紧贴,水平式盖板绝缘壳体16的两个横置式凸台18分别嵌装入水平式二极管绝缘壳体12的两个横置式凹腔17中,使得水平式二极管绝缘壳体12的前端面12a与水平式盖板绝缘壳体16的后端面16b相紧贴,并且,使得两片横置式基底导电插片3分别穿插通过两个横置式二极管导电插孔10后插接到两个横置式盖板导电插孔15中,使得两片横置式二极管导电插片9插接到两个横置式基底导电插孔4中。The above-mentioned horizontal base module A, horizontal diode module B and horizontal cover module C can be freely spliced and disassembled in a horizontal manner. When the three are spliced into one, the horizontal diode insulating case 12 is located Between the horizontal base insulating case 1 and the horizontal cover plate insulating case 16, the rear end face 12b of the horizontal diode insulating case 12 is in close contact with the front end face 1a of the horizontal base insulating case 1, and the horizontal cover plate The two horizontal bosses 18 of the insulating housing 16 are respectively embedded into the two horizontal concave cavities 17 of the horizontal diode insulating housing 12, so that the front face 12a of the horizontal diode insulating housing 12 is in contact with the horizontal cover plate The rear end surface 16b of the insulating shell 16 is close to each other, and the two horizontal base conductive inserts 3 are respectively inserted through the two horizontal diode conductive sockets 10 and then inserted into the two horizontal cover plate conductive sockets 15 In this way, the two horizontal diode conductive inserts 9 are plugged into the two horizontal base conductive sockets 4 .
并且,上述水平式基底绝缘壳体1上设有卡扣5,水平式盖板绝缘壳体16上设有卡扣卡口13,在水平式基底模块A、水平式二极管模块B和水平式盖板模块C三者拼接成一体时,卡扣5与卡扣卡口13相扣合,从而进一步增强水平式基底模块A、水平式二极管模块B和水平式盖板模块C三者之间的拼接稳定性。Moreover, the above-mentioned horizontal base insulating shell 1 is provided with buckles 5, and the horizontal cover plate insulating shell 16 is provided with buckle bayonets 13, and the horizontal base module A, the horizontal diode module B and the horizontal cover When the three board modules C are spliced into one, the buckle 5 is buckled with the buckle bayonet 13, thereby further enhancing the splicing among the horizontal base module A, the horizontal diode module B and the horizontal cover module C stability.
本实施例一的智能光伏组件多功能接线盒的使用方法如下:The method of using the multifunctional junction box of the smart photovoltaic module in the first embodiment is as follows:
安装方法:installation method:
首先,将水平式基底模块A、水平式二极管模块B和水平式盖板模块C以水平方式拼接成一体;然后,在水平式基底绝缘壳体1的底面外侧涂敷硅胶,通过硅胶将水平式基底模块A固定在光伏组件的背板上,并将光伏组件中三串太阳能电池串的汇流条通过水平式基底绝缘壳体1的开口7引入水平式基底绝缘壳体1内部,再按图1-3的电路接线方式将三串太阳能电池串的汇流条与四根导电柱2进行电连接,即每串电池串均与一个旁路二极管并联连接,汇流条与导电柱2的电连接可以采用焊接或者弹性夹的方式,从而完成光伏组件与接线盒的电学接触,此时光伏组件的正负极已经可以通过两条外接线缆14进行输出,并且实现了对光伏组件功率输出的保护。在水平式基底绝缘壳体1固定到光伏组件背板上的同时,地线接线条6通过安装孔和接地孔将水平式基底绝缘壳体1固定连接在光伏组件的边框上,使得本接线盒能够通过边框实现接地,从而得到有效的防雷击保护。First, the horizontal base module A, the horizontal diode module B and the horizontal cover module C are spliced into one body in a horizontal manner; then, silica gel is coated on the outside of the bottom surface of the horizontal base insulating case 1, and the horizontal The base module A is fixed on the back plate of the photovoltaic module, and the bus bars of the three strings of solar cells in the photovoltaic module are introduced into the horizontal base insulating housing 1 through the opening 7 of the horizontal base insulating housing 1, and then according to Figure 1 The circuit wiring method of -3 electrically connects the bus bars of the three strings of solar battery strings to the four conductive columns 2, that is, each string of battery strings is connected in parallel with a bypass diode, and the electrical connection between the bus bars and the conductive columns 2 can be Welding or elastic clips are used to complete the electrical contact between the photovoltaic module and the junction box. At this time, the positive and negative poles of the photovoltaic module can already be output through two external cables 14, and the protection of the power output of the photovoltaic module is realized. While the horizontal base insulating housing 1 is fixed on the backplane of the photovoltaic module, the ground wire terminal strip 6 fixes the horizontal base insulating housing 1 on the frame of the photovoltaic module through the installation hole and the grounding hole, so that the junction box It can be grounded through the frame, so as to obtain effective lightning protection.
维修方法:Maintenance method:
当外接线缆14及其相关部件发生故障时,只需用手指拨动卡扣5使其从卡扣卡口13中脱离,同时拔出水平式盖板模块C,更换水平式盖板模块C即可。When the external cable 14 and its related components fail, you only need to flip the buckle 5 with your fingers to disengage from the buckle bayonet 13, and at the same time pull out the horizontal cover module C to replace the horizontal cover module C That's it.
当旁路二极管11发生热损坏时,同样需要拔出水平式盖板模块C,再拔出水平式二极管模块B,更换新的水平式二极管模块B,再装上水平式盖板模块C,维修即可完成。When the bypass diode 11 is thermally damaged, it is also necessary to pull out the horizontal cover module C, then pull out the horizontal diode module B, replace with a new horizontal diode module B, and then install the horizontal cover module C for maintenance. and you are done.
在上述维修过程中,水平式基底模块A始终固定在光伏组件背面,不需要更换整个接线即可完成故障维修,减少了人力、物力及时间损耗,极大地降低了光伏电站的运营和维护成本。In the above maintenance process, the horizontal base module A is always fixed on the back of the photovoltaic module, and the fault maintenance can be completed without replacing the entire wiring, which reduces the loss of manpower, material resources and time, and greatly reduces the operation and maintenance costs of the photovoltaic power station.
实施例二Embodiment two
如图5-1至图8所示,本实用新型实施例二的智能光伏组件多功能接线盒能够用于连接3串太阳能电池串,其包括垂直式基底模块VA、垂直式二极管模块VB和垂直式盖板模块VC。As shown in Figure 5-1 to Figure 8, the multifunctional junction box for smart photovoltaic modules in Embodiment 2 of the present utility model can be used to connect three strings of solar battery strings, which includes a vertical base module VA, a vertical diode module VB and a vertical type cover module VC.
上述垂直式基底模块VA设有垂直式基底绝缘壳体V1和安装在垂直式基底绝缘壳体V1内的四根导电柱2、两片纵置式长型基底导电插片V3和两片纵置式短型基底导电插片V4,其中,垂直式基底绝缘壳体V1的底面上设有用于引入光伏组件汇流条的开口7,两片纵置式长型基底导电插片V3和两片纵置式短型基底导电插片V4分别与四根导电柱2以一一对应的方式电连接并且均在垂直式基底绝缘壳体V1的顶面V1a露出。并且,垂直式基底绝缘壳体V1的顶部设有绝缘支座8,该绝缘支座8的顶面安装有沿前后方向延伸的地线接线条6,绝缘支座8和地线接线条6上设有位置相对应的安装孔和接地孔。并且,垂直式基底绝缘壳体V1的顶面V1a设有容置腔V19,两片纵置式长型基底导电插片V3和两片纵置式短型基底导电插片V4均位于该容置腔V19内。The above-mentioned vertical base module VA is provided with a vertical base insulating shell V1 and four conductive pillars 2 installed in the vertical base insulating shell V1, two vertical long base conductive inserts V3 and two vertical short Type base conductive insert V4, wherein, the bottom surface of the vertical base insulating shell V1 is provided with an opening 7 for introducing the bus bar of the photovoltaic module, two vertical long base conductive inserts V3 and two vertical short bases The conductive inserts V4 are respectively electrically connected to the four conductive pillars 2 in a one-to-one correspondence and are exposed on the top surface V1a of the vertical base insulating case V1. In addition, the top of the vertical base insulating shell V1 is provided with an insulating support 8, and the top surface of the insulating support 8 is installed with a ground wire connection bar 6 extending in the front and rear direction, and the insulation support 8 and the ground wire connection bar 6 are There are mounting holes and grounding holes corresponding to the positions. In addition, the top surface V1a of the vertical base insulating shell V1 is provided with an accommodating cavity V19, and two vertically placed long base conductive inserts V3 and two vertically placed short base conductive inserts V4 are located in the accommodating cavity V19. Inside.
上述垂直式二极管模块VB设有垂直式二极管绝缘壳体V12和安装在垂直式二极管绝缘壳体V12内的两个纵置式短型二极管导电插孔V9、两个纵置式长型二极管导电插孔V10和三个旁路二极管11,其中,三个旁路二极管11以极性同向设置的方式组成二极管串联支路,两个纵置式长型二极管导电插孔V10分别与二极管串联支路的两端以一一对应的方式电连接,且该两个纵置式长型二极管导电插孔V10均在垂直式二极管绝缘壳体V12的顶面V12a和底面V12b露出,两个纵置式短型二极管导电插孔V9分别与二极管串联支路中的两个串联接点以一一对应的方式电连接,且该两个纵置式短型二极管导电插孔V9均在垂直式二极管绝缘壳体V12的底面V12b露出。并且,垂直式二极管绝缘壳体V12的顶面V12a设有两个纵置式凹腔V17。The above-mentioned vertical diode module VB is provided with a vertical diode insulating case V12 and two vertical short diode conductive jacks V9 and two vertical long diode conductive jacks V10 installed in the vertical diode insulating shell V12 and three bypass diodes 11, wherein the three bypass diodes 11 are arranged in the same direction to form a diode series branch, and two vertical long diode conductive jacks V10 are respectively connected to the two ends of the diode series branch. It is electrically connected in a one-to-one correspondence, and the two vertical long diode conductive jacks V10 are exposed on the top surface V12a and the bottom surface V12b of the vertical diode insulating case V12, and the two vertical short diode conductive jacks V9 is electrically connected to two series contacts in the diode series branch in a one-to-one manner, and the two vertical short diode conductive jacks V9 are exposed on the bottom surface V12b of the vertical diode insulating case V12. Moreover, the top surface V12a of the vertical diode insulating case V12 is provided with two vertical concave cavities V17.
上述垂直式盖板模块VC设有垂直式盖板绝缘壳体V16、两根外接线缆14和安装在垂直式盖板绝缘壳体V16内的两个纵置式盖板导电插孔V15,其中,两根外接线缆14固定在垂直式盖板绝缘壳体V16的前端面V16a并与两个纵置式盖板导电插孔V15以一一对应的方式电连接,两个纵置式盖板导电插孔V15均在垂直式盖板绝缘壳体V16的底面露出。并且,垂直式盖板绝缘壳体V16的底面设有两个能够分别露出两个纵置式盖板导电插孔V15的纵置式凸台V18。The above-mentioned vertical cover module VC is provided with a vertical cover insulating shell V16, two external cables 14 and two vertical cover conductive jacks V15 installed in the vertical cover insulating shell V16, wherein, Two external cables 14 are fixed on the front end surface V16a of the vertical cover insulation shell V16 and are electrically connected with the two vertical cover conductive jacks V15 in a one-to-one correspondence. The two vertical cover conductive jacks V15 are all exposed on the bottom surface of the vertical cover plate insulating case V16. In addition, two vertical bosses V18 are provided on the bottom surface of the vertical cover insulation case V16 to respectively expose the two vertical cover conductive insertion holes V15.
上述垂直式基底模块VA、垂直式二极管模块VB和垂直式盖板模块VC三者之间能够以垂直方式自由拼接与拆分,在该三者拼接成一体时,垂直式二极管绝缘壳体V12位于垂直式基底绝缘壳体V1与垂直式盖板绝缘壳体V16之间,垂直式二极管绝缘壳体V12嵌装在垂直式基底绝缘壳体V1的容置腔V19中,垂直式盖板绝缘壳体V16的两个纵置式凸台V18分别嵌装入垂直式二极管绝缘壳体V12的两个纵置式凹腔V17中,垂直式盖板绝缘壳体V16部分嵌装在垂直式基底绝缘壳体V1的容置腔V19中,使得垂直式二极管绝缘壳体V12的底面V12b与垂直式基底绝缘壳体V1的底面V1b内侧相紧贴、垂直式二极管绝缘壳体V12的顶面V12a与垂直式盖板绝缘壳体V16的底面相紧贴,并且,使得两片纵置式长型基底导电插片V3分别穿插通过两个纵置式长型二极管导电插孔V10后插接到两个纵置式盖板导电插孔V15中,使得两片纵置式短型基底导电插片V4插接到两个纵置式短型二极管导电插孔V9中。The above-mentioned vertical base module VA, vertical diode module VB and vertical cover module VC can be spliced and split freely in a vertical manner. When the three are spliced into one, the vertical diode insulating case V12 is located at Between the vertical base insulating case V1 and the vertical cover plate insulating case V16, the vertical diode insulating case V12 is embedded in the accommodating cavity V19 of the vertical base insulating case V1, and the vertical cover plate insulating case The two vertical bosses V18 of V16 are respectively embedded into the two vertical concave cavities V17 of the vertical diode insulating case V12, and the vertical cover plate insulating case V16 is partially embedded in the vertical base insulating case V1. In the accommodation cavity V19, the bottom surface V12b of the vertical diode insulating case V12 is in close contact with the inner side of the bottom surface V1b of the vertical base insulating case V1, and the top surface V12a of the vertical diode insulating case V12 is insulated from the vertical cover plate The bottom surface of the housing V16 is close to each other, and the two vertical long base conductive inserts V3 are respectively inserted through the two vertical long diode conductive jacks V10 and then inserted into the two vertical cover plate conductive jacks In V15, two vertical short base conductive inserts V4 are plugged into two vertical short diode conductive jacks V9.
并且,上述垂直式基底绝缘壳体V1上设有卡扣5,垂直式盖板绝缘壳体V16上设有卡扣卡口13,在垂直式基底模块VA、垂直式二极管模块VB和垂直式盖板模块VC三者拼接成一体时,卡扣5与卡扣卡口13相扣合,从而进一步增强垂直式基底模块VA、垂直式二极管模块VB和垂直式盖板模块VC三者之间的拼接稳定性。In addition, the above-mentioned vertical base insulating shell V1 is provided with a buckle 5, and the vertical cover plate insulating shell V16 is provided with a buckle bayonet 13, and the vertical base module VA, the vertical diode module VB and the vertical cover When the board module VC is spliced into one, the buckle 5 and the buckle bayonet 13 are buckled together, thereby further enhancing the splicing among the vertical base module VA, the vertical diode module VB and the vertical cover module VC stability.
本实施例二的智能光伏组件多功能接线盒的使用方法如下:The method of using the multifunctional junction box of the smart photovoltaic module in the second embodiment is as follows:
安装方法:installation method:
首先,将垂直式基底模块VA、垂直式二极管模块VB和垂直式盖板模块VC以垂直方式拼接成一体;然后,在垂直式基底绝缘壳体V1的底面外侧涂敷硅胶,通过硅胶将垂直式基底模块VA固定在光伏组件的背板上,并将光伏组件中三串太阳能电池串的汇流条通过垂直式基底绝缘壳体V1的开口7引入垂直式基底绝缘壳体V1内部,再按图5-3的电路接线方式将三串太阳能电池串的汇流条与四根导电柱2进行电连接,汇流条与导电柱2的电连接可以采用焊接或者弹性夹的方式,从而完成光伏组件与接线盒的电学接触,此时光伏组件的正负极已经可以通过两条外接线缆14进行输出,并且实现了对光伏组件功率输出的保护。在垂直式基底绝缘壳体V1固定到光伏组件背板上的同时,地线接线条6通过安装孔和接地孔将垂直式基底绝缘壳体V1固定连接在光伏组件的边框上,使得本接线盒能够通过边框实现接地,从而得到有效的防雷击保护。Firstly, the vertical base module VA, the vertical diode module VB and the vertical cover module VC are spliced vertically into one; then, apply silica gel on the outside of the bottom surface of the vertical base insulating case V1, and through the silica gel the vertical The base module VA is fixed on the back plate of the photovoltaic module, and the bus bars of the three solar cell strings in the photovoltaic module are introduced into the vertical base insulating housing V1 through the opening 7 of the vertical base insulating housing V1, and then according to Figure 5 The circuit wiring method of -3 connects the bus bars of the three strings of solar cells with the four conductive columns 2, and the electrical connection between the bus bars and the conductive columns 2 can be done by welding or elastic clips, so as to complete the photovoltaic module and the junction box At this time, the positive and negative poles of the photovoltaic module can be output through two external cables 14, and the protection of the power output of the photovoltaic module is realized. While the vertical base insulating case V1 is fixed on the backplane of the photovoltaic module, the ground wire terminal strip 6 fixes the vertical base insulating case V1 on the frame of the photovoltaic module through the installation hole and the grounding hole, so that the junction box It can be grounded through the frame, so as to obtain effective lightning protection.
维修方法:Maintenance method:
当外接线缆14及其相关部件发生故障时,只需用手指拨动卡扣5使其从卡扣卡口13中脱离,同时拔出垂直式盖板模块VC,更换垂直式盖板模块VC即可。When the external cable 14 and its related components fail, you only need to flip the buckle 5 with your fingers to make it disengage from the buckle bayonet 13, and pull out the vertical cover module VC at the same time to replace the vertical cover module VC That's it.
当旁路二极管11发生热损坏时,同样需要拔出垂直式盖板模块VC,再拔出垂直式二极管模块VB,更换新的垂直式二极管模块VB,再装上垂直式盖板模块VC,维修即可完成。When the bypass diode 11 is thermally damaged, it is also necessary to pull out the vertical cover module VC, then pull out the vertical diode module VB, replace with a new vertical diode module VB, and then install the vertical cover module VC for maintenance. and you are done.
在上述维修过程中,垂直式基底模块VA始终固定在光伏组件背面,不需要更换整个接线即可完成故障维修,减少了人力、物力及时间损耗,极大地降低了光伏电站的运营和维护成本。In the above maintenance process, the vertical base module VA is always fixed on the back of the photovoltaic module, and the fault maintenance can be completed without replacing the entire wiring, which reduces the loss of manpower, material resources and time, and greatly reduces the operation and maintenance costs of the photovoltaic power station.
实施例三Embodiment three
如图9所示,本实用新型实施例三的智能光伏组件多功能接线盒与实施例一基本相同,它们的区别在于:本实施例三的智能光伏组件多功能接线盒还包括水平式智能型电子模块D,该水平式智能型电子模块D设有水平式智能型电子模块绝缘壳体19和安装在水平式智能型电子模块绝缘壳体19内的智能型电子电路单元和两个横置式智能型电子模块导电插接孔20,其中,智能型电子电路单元分别与两个横置式智能型电子模块导电插接孔20电连接,两个横置式智能型电子模块导电插接孔20均在水平式智能型电子模块绝缘壳体19的前、后端面露出。其中,水平式智能型电子模块D的智能型电子电路单元可以是任意通过与两根外接线缆14电连接即可实现其功能的电子电路单元,例如用于实现光伏组件最大输出功率跟踪与直流到交流转换的微型逆变器单元。As shown in Figure 9, the multifunctional junction box of the smart photovoltaic module in the third embodiment of the present utility model is basically the same as the first embodiment, and their difference is that the multifunctional junction box of the smart photovoltaic module in the third embodiment also includes a horizontal intelligent type Electronic module D, the horizontal intelligent electronic module D is provided with a horizontal intelligent electronic module insulating housing 19 and an intelligent electronic circuit unit installed in the horizontal intelligent electronic module insulating housing 19 and two horizontal intelligent electronic modules. Type electronic module conductive insertion hole 20, wherein, the intelligent electronic circuit unit is electrically connected with two horizontal intelligent electronic module conductive insertion holes 20 respectively, and the two horizontal intelligent electronic module conductive insertion holes 20 are all in the horizontal The front and rear end surfaces of the type intelligent electronic module insulating housing 19 are exposed. Among them, the intelligent electronic circuit unit of the horizontal intelligent electronic module D can be any electronic circuit unit that can realize its function by electrically connecting with two external cables 14, for example, it is used to realize the tracking of the maximum output power of the photovoltaic module and the DC to the microinverter unit for AC conversion.
本实施例三中,水平式基底模块A、水平式二极管模块B、水平式智能型电子模块D和水平式盖板模块C四者之间能够自由拼接与拆分,在该四者拼接成一体时,水平式二极管绝缘壳体12和水平式智能型电子模块绝缘壳体19均位于水平式基底绝缘壳体1与水平式盖板绝缘壳体16之间,水平式二极管绝缘壳体12与水平式基底绝缘壳体1相接,水平式智能型电子模块绝缘壳体19与水平式盖板绝缘壳体16相接,并且,使得两片横置式基底导电插片3分别依次穿插通过两个横置式二极管导电插孔10和两个横置式智能型电子模块导电插接孔20后插接到两个横置式盖板导电插孔15中,使得两片横置式二极管导电插片9插接到两个横置式基底导电插孔4中。In the third embodiment, the horizontal base module A, the horizontal diode module B, the horizontal intelligent electronic module D and the horizontal cover module C can be spliced and disassembled freely, and the four are spliced into one , the horizontal diode insulating case 12 and the horizontal intelligent electronic module insulating case 19 are located between the horizontal base insulating case 1 and the horizontal cover plate insulating case 16, and the horizontal diode insulating case 12 and the horizontal Type base insulating shell 1 is connected, and horizontal intelligent electronic module insulating shell 19 is connected with horizontal cover plate insulating shell 16, and two pieces of horizontal base conductive inserts 3 are sequentially inserted through the two horizontal The vertical diode conductive socket 10 and the two horizontal intelligent electronic module conductive socket holes 20 are inserted into the two horizontal cover plate conductive sockets 15, so that the two horizontal diode conductive inserts 9 are plugged into the two In a horizontal base conductive jack 4.
另外,如图10-1和图10-2所示,在上述水平式智能型电子模块D的体积和重量比较大时,通过增设连接板21和螺丝将水平式智能型电子模块D与水平式基底模块A连接固定起来,可以保障接线盒整体的机悈强度。In addition, as shown in Figure 10-1 and Figure 10-2, when the volume and weight of the above-mentioned horizontal intelligent electronic module D are relatively large, the horizontal intelligent electronic module D and the horizontal intelligent electronic module D are connected by adding connecting plates 21 and screws. The base module A is connected and fixed to ensure the overall mechanical strength of the junction box.
本实施例三接线盒的使用方式与易于维修的效果与实施例一基本相同,在此不再赘述。The use method and easy-to-maintain effect of the third embodiment of the junction box are basically the same as those of the first embodiment, and will not be repeated here.
实施例四Embodiment Four
如图11所示,本实用新型实施例四的智能光伏组件多功能接线盒采用了DC-DC优化器模块E取代实施例一中的水平式二极管模块B,DC-DC优化器模块E与水平式基底模块A和水平式盖板模块C的连接方式与水平式二极管模块B相同,从而,利用DC-DC优化器模块E实现光伏组件的最大输出功率跟踪。As shown in Figure 11, the multifunctional junction box of the smart photovoltaic module in the fourth embodiment of the utility model adopts the DC-DC optimizer module E to replace the horizontal diode module B in the first embodiment, and the DC-DC optimizer module E is connected with the horizontal The connection mode of the vertical base module A and the horizontal cover module C is the same as that of the horizontal diode module B, so that the maximum output power tracking of the photovoltaic module can be realized by using the DC-DC optimizer module E.
本实用新型不局限与上述具体实施方式,根据上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本实用新型上述基本技术思想前提下,本实用新型还可以做出其它多种形式的等效修改、替换或变更,均落在本实用新型的保护范围之中。The utility model is not limited to the above-mentioned specific embodiments. According to the above content, according to the common technical knowledge and conventional means in this field, without departing from the above-mentioned basic technical ideas of the utility model, the utility model can also be made into other various forms. The equivalent modifications, replacements or alterations all fall within the protection scope of the present utility model.
下面举例说明本实用新型的其它形式:Other forms of the utility model are illustrated below by way of example:
第一,本实用新型的接线盒通过相应调整导电柱、基底导电插接件、二极管导电插接件和旁路二极管的数量,还能够用于连接两串或者三串以上的太阳能电池串,其中,整导电柱、基底导电插接件、二极管导电插接件和旁路二极管的数量调整规则和它们之间的连接规则已在实用新型内容部分进行概括,在此不再赘述。First, the junction box of the present utility model can also be used to connect two or more than three strings of solar battery strings by correspondingly adjusting the number of conductive posts, base conductive connectors, diode conductive connectors and bypass diodes, wherein , the number adjustment rules of the whole conductive column, the base conductive connector, the diode conductive connector and the bypass diode and the connection rules between them have been summarized in the content of the utility model, and will not be repeated here.
第二,本实用新型的接线盒所涉及的任意一件导电插接件的插接件类型可以为导电插片或导电插孔,只需确保各件以插接的方式连接的导电插接件相互之间的插接件类型相适配,使得接线盒所包含的各个模块能够拼接组合成一体即可。Second, the connector type of any one of the conductive connectors involved in the junction box of the present utility model can be a conductive insert or a conductive jack, and it is only necessary to ensure that the conductive connectors connected by each piece are plugged. The types of connectors are compatible with each other, so that the various modules contained in the junction box can be spliced and combined into one body.
第三,本实用新型的接线盒的基底模块、二极管模块和盖板模块无论采用什么拼接方式例如水平方式和垂直方式,均可以通过设置智能型电子模块来拓展接线盒的功能。Thirdly, no matter what splicing method such as horizontal or vertical is used for the base module, diode module and cover module of the junction box of the present invention, the function of the junction box can be expanded by setting an intelligent electronic module.
Claims (10)
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| CN201520450355.0U CN204906309U (en) | 2015-06-26 | 2015-06-26 | Multi -functional terminal box of intelligence photovoltaic module |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105048957A (en) * | 2015-06-26 | 2015-11-11 | 晶澳(扬州)太阳能科技有限公司 | Intelligent photovoltaic component multifunctional junction box |
| CN106712696A (en) * | 2016-12-21 | 2017-05-24 | 南通美能得新能源科技股份有限公司 | Solar module with junction box integrated |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105048957A (en) * | 2015-06-26 | 2015-11-11 | 晶澳(扬州)太阳能科技有限公司 | Intelligent photovoltaic component multifunctional junction box |
| CN105048957B (en) * | 2015-06-26 | 2017-04-12 | 晶澳(扬州)太阳能科技有限公司 | Intelligent photovoltaic component multifunctional junction box |
| CN106712696A (en) * | 2016-12-21 | 2017-05-24 | 南通美能得新能源科技股份有限公司 | Solar module with junction box integrated |
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