CN106057505A - Organic double-film capacitor film machine - Google Patents
Organic double-film capacitor film machine Download PDFInfo
- Publication number
- CN106057505A CN106057505A CN201610619871.0A CN201610619871A CN106057505A CN 106057505 A CN106057505 A CN 106057505A CN 201610619871 A CN201610619871 A CN 201610619871A CN 106057505 A CN106057505 A CN 106057505A
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- CN
- China
- Prior art keywords
- vacuum
- cold
- vacuum valve
- pump
- valve
- Prior art date
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- Granted
Links
- 239000003990 capacitor Substances 0.000 title abstract description 15
- 238000002309 gasification Methods 0.000 claims abstract description 14
- 238000001704 evaporation Methods 0.000 claims abstract description 10
- 230000008020 evaporation Effects 0.000 claims abstract description 10
- 238000004544 sputter deposition Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 238000009792 diffusion process Methods 0.000 claims description 14
- 239000012528 membrane Substances 0.000 claims description 12
- 238000005336 cracking Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 239000008187 granular material Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000001465 metallisation Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- KRQUFUKTQHISJB-YYADALCUSA-N 2-[(E)-N-[2-(4-chlorophenoxy)propoxy]-C-propylcarbonimidoyl]-3-hydroxy-5-(thian-3-yl)cyclohex-2-en-1-one Chemical compound CCC\C(=N/OCC(C)OC1=CC=C(Cl)C=C1)C1=C(O)CC(CC1=O)C1CCCSC1 KRQUFUKTQHISJB-YYADALCUSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 229910052571 earthenware Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000004577 thatch Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The invention belongs to capacitor production mechanical equipment, and especially particular to an organic double-film capacitor film machine. A vacuum chamber body (37) is internally provided with a cold drum (11) which is provided with a cold drum center shaft (14). The edge of the cold drum (11) is provided with a spraying device (12), a glow sputtering mechanism (9) and a movable differential pressure plate (30). A cold drum rotation motor (26) is fixed at the lower left side of the cold drum (11) outside the vacuum chamber body (37). An electrode evaporation crucible (29) is arranged in the vacuum chamber body (37) under the cold drum (11). The upper left side of the electrode evaporation crucible (29) is provided with a wire feeding motor (27). The periphery of the vacuum chamber body (37) is connected to a gasification furnace (20), a vacuum valve 3 (6), a vacuum valve 4 (8), a vacuum valve 5 (21), a vacuum valve 7 (22), a vacuum valve 8 (35), an air release valve (13) and a low temperature circulation system (33) by using pipelines. According to the organic double-film capacitor film machine, the problem of air and dust particles carried in a medium in a traditional method is avoided, and the quality of a capacitor is improved.
Description
Technical field
The invention belongs to capacitor manufacturing machine equipment, particularly to a kind of organic pair of membrane capacitance flaker.
Background technology
Capacitor is one of a large amount of use main foundation elements in electronic equipment, and every annual consumption is all hundreds of hundred million, although
Be base components, but the accident lost the greater for less happen occasionally, along with the development and progress of complete machine, in equipment to capacitor quality and
The requirement of yield is more and more higher.
Traditional organic film condenser produce equipment include membrane equipment, film dividing equipment, metallization evaporation equipment,
Up-coiler, Vacuum shaping equipment etc., not only number of devices is many, and invests big.Meanwhile, use traditional capacitor to produce to set
Standby, it is processed by the organic dielectric thin film being also difficult to produce below 1 μm.
Traditional its winding process of organic dielectric capacitor winding apparatus is carried out in an atmosphere, inevitable in production process
Carry under one's arms between condenser dielectric air and dust granules, this can affect the quality of capacitor, make capacitor service life and
Proof voltage level declines.
Summary of the invention
It is an object of the invention to overcome above-mentioned technical deficiency, it is provided that one collects multiple operation in a machine, it is to avoid traditional mode of production
Contact with air-borne dust, improve organic pair of membrane capacitance flaker of capacitor quality.
The present invention solve technical problem the technical scheme is that organic pair of membrane capacitance flaker include vacuum warehouse,
Gasification furnace, mechanical pump one, mechanical pump two, mechanical pump three, feeding motor, wire feeding motor, cold bulging rotary electric machine, diffusion pump one, expansion
Dissipate pump two, diffusion pump three, lobe pump one, lobe pump two, vacuum valve, be characterized in that in vacuum warehouse center is provided with cold
Drum, is provided with cold bulging central shaft in the center of cold drum, uses equipped with central shaft belt pulley, central shaft belt pulley on cold custom central shaft
Belt transmission connects motor pulley, and motor pulley is contained on the shaft of cold bulging rotary electric machine, is provided with in the edge of cold drum
Even application device, glow discharge sputtering mechanism and removable pressure reduction plate, the upper right at removable pressure reduction plate is provided with oil shielding,
Cold bulging rotary electric machine is fixed in the outer cold bulging lower left of vacuum warehouse, is provided with electrode evaporation earthenware in the vacuum warehouse of the lower section of cold drum
Crucible, the both sides of electrode evaporator crucible are provided with crucible and add thermode, are provided with wire feeding motor, crucible on the upper left side of electrode evaporator crucible
Add thermode wire connect electrode evaporation power supply, the periphery pipeline of vacuum warehouse connect respectively gasification furnace, vacuum valve three,
Vacuum valve four, vacuum valve five, vacuum valve seven, vacuum valve eight, vent valve and cold cycle system, at gasification furnace with true
The pipeline that hole capital after selling all securities body connects is provided with cracking heater.
The invention has the beneficial effects as follows: organic pair of membrane capacitance flaker can realize traditional metallization organic film condenser
Seven road production processes, once complete in organic pair of membrane capacitance flaker, replace multiple stage to produce equipment.Whole capacitor body core
Sheet production process is carried out under vacuum conditions, it is to avoid the problem of carry under one's arms between conventional production methods medium air and dust granules,
Improve the quality of capacitor.
Accompanying drawing explanation
Illustrate with embodiment below in conjunction with accompanying drawing.
Fig. 1 is organic pair of membrane capacitance flaker structure connection diagram.
In figure, 1-mechanical pump one;2-lobe pump one;3-mechanical pump two;4-vacuum valve one;5-vacuum valve two;6-is true
Empty valve three;7-diffusion pump one;8-vacuum valve four;9 glow discharge sputtering mechanisms;10-oil shields;The cold drum of 11-;12-even application
Device;13-vent valve;The cold bulging central shaft of 14-;15-central shaft belt pulley;16-belt;17-motor pulley;18-cracking adds
Thermal;19-feeding motor;20-gasification furnace;21-vacuum valve five;22-diffusion pump three;23-vacuum valve six;24-Roots
Pump two;25-mechanical pump three;The cold bulging rotary electric machine of 26-;27-wire feeding motor;28-crucible adds thermode;29-electrode evaporator crucible;
30-may move pressure reduction plate;31-electrode evaporation power supply;32-vacuum valve seven;33-cold cycle system;34-diffusion pump two;35-
Vacuum valve eight;36-vacuum valve nine;37-vacuum warehouse.
Detailed description of the invention
Embodiment, referring to the drawings 1, organic pair of membrane capacitance flaker is that center is provided with cold drum in vacuum warehouse 37
11, it is provided with cold bulging central shaft 14 in cold drum 11 center.Equipped with central shaft belt pulley 15, central shaft skin on cold bulging central shaft 14
Belt wheel 15 is in transmission connection motor pulley 17 with belt 16, and motor pulley 17 is contained on the shaft of cold bulging rotary electric machine 22.?
The edge of cold drum 11 is provided with even application device 12, glow discharge sputtering mechanism 9 and removable pressure reduction plate 30, at removable pressure reduction plate
The upper right of 30 is provided with oil shielding 10, fixes cold bulging rotary electric machine 26 above left side.Vacuum warehouse 37 below cold drum 11
Inside being provided with electrode evaporator crucible 29, the both sides of electrode evaporator crucible 29 are provided with crucible and add thermode 28, at electrode evaporator crucible
The upper left side of 29 is provided with wire feeding motor 27, and crucible adds thermode 28 wire and connects electrode evaporation power supply 31, outside vacuum warehouse 37
Enclose and connect gasification furnace 20, vacuum valve 36, vacuum valve 48, vacuum valve 5 21, peaceful empty valve 7 32, true with pipeline respectively
Empty valve 8 35, one end of vent valve 13 and cold cycle system 33.On the pipeline that gasification furnace 20 is connected with vacuum warehouse 37
It is provided with cracking heater 18, equipped with feeding motor 19 above gasification furnace 20.At vacuum valve 5 21 other end pipeline
Connecting one end of diffusion pump 3 22, diffusion pump 3 22 other end pipeline connects one end of vacuum valve 6 23, vacuum valve six
23 other ends pipeline connects one end of lobe pump 2 24, the other end of lobe pump 2 24 pipeline connecting machine tool pump 3 25.Very
The other end of empty valve 36 connects vacuum valve 25, vacuum valve 9 36, one end of lobe pump 1 and vacuum valve with pipeline
The other end of door 8 35.The other end of vacuum valve 48 pipeline connects one end of diffusion pump 1, and diffusion pump 1 other end is used
Pipeline connects vacuum valve 1, diffusion pump 2 34, vacuum valve 25, the other end of vacuum valve 9 36, vacuum valve 1
Other end pipeline connecting machine tool pump 23, the other end of lobe pump 1 pipeline connecting machine tool pump 1.
The work process of organic pair of membrane capacitance flaker is: be first shut off vacuum warehouse 37, closes and is connected to vacuum storehouse
The vent valve 13 of the top of body 37, carries out vacuum to vacuum warehouse 37 and takes out in advance.Open mechanical pump one, 31,25 and vacuum valve
Three, eight, 56,35,21, they are connected on vacuum warehouse 37 by vacuum pipe.When vacuum reaches N × 102Time, open
Mechanical pump one, 31,25 front end lobe pump one, 22,24 starts to extract fine vacuum.Vacuum is shown to N × 10-1Time, open sieve
Thatch pump fore vacuum valve two, nine, 65,36,23 heats and (takes around 90 points spreading scattered pump one, two, 37,34,22
Clock).Check after 90 minutes whether diffusion pump reaches temperature, temperature open after reaching diffusion pump 1 fore vacuum valve four, seven,
58,32,21, vacuum storehouse is carried out the extraction of fine vacuum.Vacuum can be carried out double membrane capacitance motherboard after reaching requirement
Make.First to the cold drum 11 in vacuum warehouse 37 by the cold bulging rotary electric machine 26 of lower section be set to N enclose/minute and pass through
Cold drum 11 is lowered the temperature (cooling to setting value) by the cold cycle system 33 at cold drum 11 rear.Post-heating cracking heater
18 and gasification furnace 20, they are connected on the even application device 12 of vacuum by rear.Temperature is beaten after being heated to design temperature
Drive feeding motor 19 above gasification furnace 20 organic dielectric material is uniformly sent into gasification furnace 20 to be vaporized distillation, by cracking,
Even application device 12 is sprayed onto uniformly on cold difficult drum 11 and forms deielectric-coating.Deielectric-coating is opened above vacuum warehouse 37 after being formed
Glow discharge sputtering mechanism 9, opens vacuum warehouse 37 bottom-right oil shielding after deielectric-coating carries out aura cleaning and sputtering bottoming
10 and vacuum storehouse stop the electrode evaporator crucible 29 below 37, electrode evaporator crucible 29 adds thermode 28 and below by crucible
Electrode evaporation power supply 31 completes heating.By the wire feeding motor 27 below vacuum warehouse 37, tinsel is sent into after having heated
Crucible 29.Complete the evaporation of metal electrode, transmission auto state after everything is ready, can be entered.
Claims (1)
1. an organic pair of membrane capacitance flaker, including vacuum warehouse (37), gasification furnace (20), mechanical pump one (1), mechanical pump
Two (3), mechanical pump three (25), feeding motor (19), wire feeding motor (27), cold bulging rotary electric machine (26), diffusion pump one (7), expansion
Dissipate pump two (34), diffusion pump three (22), lobe pump one (2), lobe pump two (24), vacuum valve, it is characterised in that in vacuum storehouse
Body (37) interior center is provided with cold drum (11), is provided with cold bulging central shaft (14) in the center of cold drum (11), at cold custom central shaft
(14) equipped with central shaft belt pulley (15) on, central shaft belt pulley (15) is in transmission connection motor pulley (17) with belt (16),
Motor pulley (17) is contained on the shaft of cold bulging rotary electric machine (26), is provided with even application device in the edge of cold drum (11)
(12), glow discharge sputtering mechanism (9) and removable pressure reduction plate (30), the upper right removable pressure reduction plate (30) is provided with oil shielding
(10), cold bulging rotary electric machine (26) is fixed in vacuum warehouse (37) the coldest drum (11) lower left, true in the lower section of cold drum (11)
Being provided with electrode evaporator crucible (29) in hole capital after selling all securities body (37), the both sides of electrode evaporator crucible (29) are provided with crucible and add thermode (28),
Being provided with wire feeding motor (27) on the upper left side of electrode evaporator crucible (29), crucible adds thermode (28) wire and connects electrode evaporation
Power supply (31), the periphery pipeline of vacuum warehouse (37) connects gasification furnace (20), vacuum valve three (6), vacuum valve four respectively
(8), vacuum valve five (21), vacuum valve seven (22), vacuum valve eight (35), vent valve (13) and cold cycle system
(33), the pipeline that gasification furnace (20) is connected with vacuum warehouse (37) is provided with cracking heater (18).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610619871.0A CN106057505B (en) | 2016-08-02 | 2016-08-02 | Organic double membrane capacitance flakers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610619871.0A CN106057505B (en) | 2016-08-02 | 2016-08-02 | Organic double membrane capacitance flakers |
Publications (2)
Publication Number | Publication Date |
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CN106057505A true CN106057505A (en) | 2016-10-26 |
CN106057505B CN106057505B (en) | 2017-11-21 |
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CN201610619871.0A Active CN106057505B (en) | 2016-08-02 | 2016-08-02 | Organic double membrane capacitance flakers |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108172421A (en) * | 2017-12-29 | 2018-06-15 | 宁国市裕华电器有限公司 | A kind of DC filter capacitors winding film and metal spraying method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201904222U (en) * | 2010-11-29 | 2011-07-20 | 戴伟力 | Feed device of capacitor |
CN202178156U (en) * | 2011-06-16 | 2012-03-28 | 东莞市宏邦精密机械科技有限公司 | Minisize metallized capacitor welding rafting machine |
CN202816686U (en) * | 2012-08-17 | 2013-03-20 | 常州华威电子有限公司 | Coiled super capacitor production streamline apparatus |
CN205900341U (en) * | 2016-08-02 | 2017-01-18 | 阜新市天琪电子有限责任公司 | Organic two membrane capacitance becomes mascerating machine |
-
2016
- 2016-08-02 CN CN201610619871.0A patent/CN106057505B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201904222U (en) * | 2010-11-29 | 2011-07-20 | 戴伟力 | Feed device of capacitor |
CN202178156U (en) * | 2011-06-16 | 2012-03-28 | 东莞市宏邦精密机械科技有限公司 | Minisize metallized capacitor welding rafting machine |
CN202816686U (en) * | 2012-08-17 | 2013-03-20 | 常州华威电子有限公司 | Coiled super capacitor production streamline apparatus |
CN205900341U (en) * | 2016-08-02 | 2017-01-18 | 阜新市天琪电子有限责任公司 | Organic two membrane capacitance becomes mascerating machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108172421A (en) * | 2017-12-29 | 2018-06-15 | 宁国市裕华电器有限公司 | A kind of DC filter capacitors winding film and metal spraying method |
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CN106057505B (en) | 2017-11-21 |
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