CN106050595A - Double-liquid proportion-adjusting injection pump - Google Patents

Double-liquid proportion-adjusting injection pump Download PDF

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Publication number
CN106050595A
CN106050595A CN201610544486.4A CN201610544486A CN106050595A CN 106050595 A CN106050595 A CN 106050595A CN 201610544486 A CN201610544486 A CN 201610544486A CN 106050595 A CN106050595 A CN 106050595A
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CN
China
Prior art keywords
liquid
oil pump
frame
pump
liquid grout
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Granted
Application number
CN201610544486.4A
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Chinese (zh)
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CN106050595B (en
Inventor
赵玉敏
张现章
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Hebei Zhucheng Machinery Co Ltd
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Individual
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/10Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Soil Sciences (AREA)
  • Computer Hardware Design (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention discloses a double-liquid proportion-adjusting injection pump and relates to the technical field of liquid pumps. The double-liquid proportion-adjusting injection pump comprises a PLC control cabinet, a frame, a liquid A injection system and a liquid B injection system, wherein both the liquid A injection system and the liquid B injection system in a same structure comprise working cylinders and liquid absorbing and draining pipelines which are arranged in the lower part of the frame, and the two working cylinders are connected through a reversing mechanism; the working cylinders of both the liquid A injection system and the liquid B injection system are driven by two driving mechanism which are same in structure; each driving mechanism comprises a motor, an oil pump, a combined valve, a pressure gauge, a two-position four-way reversing valve and an oil cylinder; the motor, the combined valve and the two-position four-way reversing valve and an oil cylinder are connected to the PLC control cabinet; the two driving mechanism and a middle oil tank therebetween are arranged in the upper part of the frame, and a water cooler is arranged on the top of the oil tank. The rotating speed of the motors is adjusted through the PLC control cabinet to control the two driving mechanism to drive the working cylinders of both the liquid A injection system and the liquid B injection system to reciprocate, so that slurry is absorbed and drained.

Description

A kind of biliquid is adjusted and is compared grouting pump
Technical field
The present invention relates to liquid pump technical field, particularly relate to a kind of biliquid tune and compare grouting pump.
Background technology
Bi-slurry grouting method is for the purpose of improveing soil, on the one hand increases the intensity of soil property, on the other hand can reach again The effect of sealing leak stopping.Through the development of nearly 30 years, this engineering method had become as the indispensable construction method of basement process also It is widely utilized.For the stratum of various complexity, need to inject various types of slip casting material according to the practical situation of engineering Material, is necessary for using multiple two-shot grouting method, can be only achieved design and requires and the improved effect of anticipation.Although with conditioned soil The intensity of earth and sealing performance are the main purposes of basement process, but during practice of construction, and the effect of geology improvement is the One.And use two fluid grouting technology, and owing to the directivity of serosity hybrid mode and two fluid grouting can regulate at any time, suspension Type and the serosity of solution-type, it is possible to solving the foundation treatment of different geological conditions, the gel time of dual-liquid slip-casting material can With from tying slow knot wink, proportioning can arbitrarily be arranged in pairs or groups, and is capable of orientation, quantitative, level pressure two fluid grouting construction, compares other Type ground treatment construction method has the suitability widely, can meet the requirement of the foundation treatment engineering become increasingly complex.
Along with the needs of urban construction and development, underground subway, electric power tunnel, heating-power tunnel, mountain tunnel, diversion and draining The construction tasks such as engineering are more and more heavier, and dykes and dams, bridge, road, airfield runway etc. other industry with civil buildings send out Exhibition, two fluid grouting technology, as the one of method for processing foundation, is applied more and more widely.And the most accurately control two kinds The proportioning of serosity, thus determine the setting time of slip casting, become one problem demanding prompt solution of technical staff.
Summary of the invention
The technical problem to be solved is to provide a kind of biliquid tune and compares grouting pump, it is possible to the most arbitrarily adjust The proportioning of two kinds of serosity, improves the degree of accuracy of proportioning, it is ensured that construction quality and construction speed.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of biliquid adjusts ratio grouting pump, including frame, A liquid grout system and B liquid grout system, described A liquid grout system and B liquid Filling system is arranged at frame lower, and A liquid grout system is identical with B liquid grout system structure, all includes working cylinder and suction Liquid pipeline, is connected by changement between two working cylinders;The working cylinder of A liquid grout system and B liquid grout system is by two The drive mechanism that group structure is identical drives, and often group drive mechanism all includes motor, oil pump, combination valve, Pressure gauge, two-position four-way Reversal valve and oil cylinder, oil cylinder drives working cylinder to move back and forth;Also include PLC control cabinet, described motor, combination valve and two four Logical reversal valve is all connected with PLC control cabinet;Described two groups of drive mechanisms are arranged in the middle of upper rack, and two groups of drive mechanisms and set Having fuel tank, fuel tank is connected with oil pump by water cooler.
Preferably, described frame is frame-type, including upper spider and lower bearing bracket, passes through frame between upper spider and lower bearing bracket Support connects, and motor, oil pump, combination valve, Pressure gauge and fuel tank are arranged on upper spider, and described motor is arranged on oil pump Top, described A liquid grout system and B liquid grout system are arranged on lower bearing bracket.
Preferably, described oil pump is gear oil pump.
Preferably, described motor is frequency converting speed regulating three-phase asynchronous electromotor, described PLC control cabinet is additionally provided with digital display and touches Touch screen.
Preferably, described Pressure gauge is pressure gauge with back connection.
Preferably, described oil pump is arranged on upper spider by oil pump bracket.
Use and have the beneficial effects that produced by technique scheme: by PLC control cabinet Reasonable adjustment motor speed, Controlling two groups of drive mechanisms drives the working cylinder of A liquid grout systems and B liquid grout system to do reciprocating action, past by working cylinder Double action is made respectively by the serosity inspiration in A liquid storage tank and in B liquid storage tank, discharge, and finally in slurry mixer, mixing is discharged, real Showed the accurate proportioning of two kinds of serosity, realized rational slip casting setting time according to grouting process, it is possible to realize orientation, quantitatively, Level pressure two fluid grouting is constructed.The advantage that the present invention has simple in construction, easy to operate, two kinds of grout coordinate ratio precision are high, utilizes this Invention can the most arbitrarily adjust the proportioning of two kinds of serosity, it is ensured that construction quality and construction speed.
Accompanying drawing explanation
The present invention is further detailed explanation with detailed description of the invention below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the present invention;
Fig. 2 is the A direction view in Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is the system flow chart of the present invention;
In figure: 1-frame, 2-A liquid grout system, 3-B liquid grout system, 4-drive mechanism, 5-working cylinder, 6-liquid sucking-discharging pipe Road, 7-changement, 8-motor, 9-oil pump, 10-combination valve, 11-Pressure gauge, 12-two-position four way change valve, 13-PLC is controlled Case processed, 14-fuel tank, 15-water cooler, 16-oil pump bracket, 17-slurry mixer, 18-oil cylinder, 19-A liquid storage tank, 20-B liquid Storage tank, 101-upper spider, 102-lower bearing bracket, 103-rack shelf.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Ground describes, and elaborates a lot of detail in the following description so that fully understanding the present invention, but the present invention is all right Using other to be different from alternate manner described here to implement, those skilled in the art can be without prejudice to intension of the present invention In the case of do similar popularization, therefore the present invention is not limited by following public specific embodiment.
A kind of biliquid as shown in Figure 1 adjusts ratio grouting pump, including frame 1, A liquid grout system 2 and B liquid grout system 3, institute State A liquid grout system 2 and B liquid grout system 3 and be arranged at frame 1 bottom, A liquid grout system 2 and B liquid grout system 3 structure Identical, all include working cylinder 5 and liquid sucking-discharging pipeline 6, be connected by changement 7 between two working cylinders 5;A liquid grout system 2 Driving by the drive mechanism 4 that two groups of structures are identical with the working cylinder 5 of B liquid grout system 3, often group drive mechanism 4 all includes electricity Motivation 8, oil pump 9, combination valve 10, Pressure gauge 11, two-position four way change valve 12 and oil cylinder 18, oil cylinder 18 drives working cylinder 5 reciprocal Motion;Also include PLC control cabinet 13, described motor 8, combination valve 10 and two-position four way change valve 12 all with PLC control cabinet 13 It is connected;Described two groups of drive mechanisms 4 are arranged in the middle of frame 1 top, and two groups of drive mechanisms 4 and are provided with fuel tank 14, and fuel tank 14 leads to Cross water cooler 15 to be connected with oil pump 9.
Wherein, combination valve 10 has the effect of check valve, feather valve, overflow valve and unloader concurrently, plays the work of safety, off-load With;In patent CN201661458U, have been disclosed for the detailed construction of changement, realize A liquid grout by changement 7 The automatic reverse reciprocating action of the working cylinder 5 of system 2 and B liquid grout system 3, makes working cylinder 5 complete the suction work of serosity.
As a kind of preferred structure, described frame 1 is frame-type, including upper spider 101 and lower bearing bracket 102, upper spider 101 And connected by rack shelf 103 between lower bearing bracket 102, motor 8, oil pump 9, combination valve 10, Pressure gauge 11 and fuel tank 14 are equal Being arranged on upper spider 101, described motor 8 is arranged on above oil pump 9, and described A liquid grout system 2 and B liquid grout system 3 is equal It is arranged on lower bearing bracket 102.This structure is compact to design, and volume handling operation is convenient.
In order to improve equipment control accuracy, frequency converting speed regulating three-phase asynchronous electromotor selected by described motor 8, and described PLC is controlled It is additionally provided with digital display touch screen on case 13 processed, is controlled the rotating speed of frequency converting speed regulating three-phase asynchronous electromotor by digital display touch screen, counting The aobvious working in reciprocating mode number of times touching two working cylinders 5 of screen display, two respective flows of working cylinder 5 of visual inspection, can be random Adjusting the proportioning of two kinds of serosity, maximum pump discharge can reach 10m/h, adjusts and can be accurate to 2.38L/min than precision.
Operating for convenience, keep in repair, described oil pump 9 selects gear oil pump, oil pump 9 to be arranged on machine by oil pump bracket 16 On frame 101, gear oil pump has well from absorption, utilizes pumped (conveying) medium can realize lubrication, it is not necessary to separately to add lubricating oil;Described Pressure gauge with back connection selected by Pressure gauge 11, and its elastic sensing element has a highest mechanical strength, the most convenient for production, price is low Honest and clean.
The work process of the present invention is as follows: utilize frequency converting speed regulating three-phase asynchronous electromotor to drive gear oil pump, gear oil pump Oil in fuel tank 16 is sucked in oil pump, combination valve 10 one end and oil pump and two-position four way change valve 12 discharging, the other end and axle Being connected to Pressure gauge, the hydraulic oil flowed out from gear oil pump flows into oil cylinder 18 through two-position four way change valve 12, makes hydraulic oil at oil Cylinder 18 inner seat moves back and forth;Being connected with water cooler 15 by two-position four way change valve 12, the oil after being lowered the temperature by water cooler 15 is existed Enter in fuel tank 16;Oil cylinder 18 drives working cylinder 5 synchronous reciprocating to move again;In A liquid grout system 2, working cylinder 5 is by A serosity Sucking-off in A liquid storage tank 19, the sucking-off in B liquid storage tank 20 of B serosity, final A serosity and B serosity are being starched by another working cylinder 5 It is then exhausted from after being sufficiently mixed in liquid mixer 17, more mixed serosity is injected into the place of needs.
In the diagram, single lined arrows represents that serosity flows to, and double-lined arrow represents action control, is controlled by PLC control cabinet 13 The action of two groups of drive mechanisms 4, the working cylinder 5 that recycling drive mechanism 4 controls A liquid grout system 2 and B liquid grout system 3 is reciprocal Action, by the reciprocating action of working cylinder 5 respectively by the serosity inspiration in A liquid storage tank 19 and in B liquid storage tank 20, discharge, finally In slurry mixer 17, mixing is discharged;Changement 7 is utilized to realize the commutation between two working cylinders 5.
In sum, the advantage that the present invention has simple in construction, easy to operate, two kinds of grout coordinate ratio precision are high, by adjusting Whole two kinds of grout coordinate ratios, realize rational slip casting setting time according to grouting process, and the gel time making dual-liquid slip-casting material can With from tying slow knot wink, proportioning can arbitrarily be arranged in pairs or groups, and is capable of orientation, quantitative, level pressure two fluid grouting construction.Utilize this The bright proportioning that can the most arbitrarily adjust two kinds of serosity, it is ensured that construction quality and construction speed.
Obviously, embodiments described above is only a part of embodiment of the present invention rather than whole embodiments. Based on the embodiment in the present invention, it is all that those of ordinary skill in the art are obtained under not making creative work premise Other embodiments, broadly fall into the scope of protection of the invention.

Claims (6)

1. biliquid adjusts a ratio grouting pump, and including frame (1), A liquid grout system (2) and B liquid grout system (3), described A liquid is noted Slurry system (2) and B liquid grout system (3) are arranged at frame (1) bottom, A liquid grout system (2) and B liquid grout system (3) knot Structure is identical, all includes working cylinder (5) and liquid sucking-discharging pipeline (6), is connected by changement (7) between two working cylinders (5);A Liquid grout system (2) and the working cylinder (5) of B liquid grout system (3) are driven, often by the drive mechanism (4) that two groups of structures are identical Group drive mechanism (4) all includes motor (8), oil pump (9), combination valve (10), Pressure gauge (11), two-position four way change valve (12) With oil cylinder (18), oil cylinder (18) drives working cylinder (5) to move back and forth;It is characterized in that, also include PLC control cabinet (13), described Motor (8), combination valve (10) and two-position four way change valve (12) are all connected with PLC control cabinet (13);Described two groups drive machine Structure (4) is arranged in the middle of frame (1) top, and two groups of drive mechanisms (4) and is provided with fuel tank (14), and fuel tank (14) passes through water cooler (15) it is connected with oil pump (9).
Biliquid the most according to claim 1 adjust compare grouting pump, it is characterised in that described frame (1) is frame-type, including on Frame (101) and lower bearing bracket (102), connected by rack shelf (103) between upper spider (101) and lower bearing bracket (102), electronic Machine (8), oil pump (9), combination valve (10), Pressure gauge (11) and fuel tank (14) are arranged on upper spider (101), described motor (8) being arranged on oil pump (9) top, described A liquid grout system (2) and B liquid grout system (3) are arranged on lower bearing bracket (102).
Biliquid the most according to claim 1 is adjusted and is compared grouting pump, it is characterised in that described oil pump (9) is gear oil pump.
Biliquid the most according to claim 1 is adjusted and is compared grouting pump, it is characterised in that described motor (8) is frequency control three Phase asynchronous motor, described PLC control cabinet is additionally provided with digital display touch screen on (13).
Biliquid the most according to claim 1 is adjusted and is compared grouting pump, it is characterised in that described Pressure gauge (11) is axial compressive force Table.
Biliquid the most according to claim 2 is adjusted and is compared grouting pump, it is characterised in that described oil pump (9) passes through oil pump bracket (16) it is arranged on upper spider (101).
CN201610544486.4A 2016-07-12 2016-07-12 A kind of biliquid tune compares grouting pump Active CN106050595B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106640572A (en) * 2016-11-23 2017-05-10 中铁工程装备集团有限公司 Programmable automatic control grouting pump for shield tunneling machine
CN107461373A (en) * 2017-09-01 2017-12-12 山东大学 A kind of constant pressure and constant flow control system of grouting and operating method
CN107504122A (en) * 2017-08-21 2017-12-22 赣州禾盈通用零部件有限公司 A kind of high viscosity damping oil oiling machine
CN110848112A (en) * 2019-12-05 2020-02-28 李小生 Hydraulic-based double-liquid grouting pump for emulsification of oil-shrinkage emptying four-valve-port crank
CN111502941A (en) * 2020-03-20 2020-08-07 山东大学 Intelligent double-liquid grouting pump and working method
US11143173B2 (en) 2018-01-20 2021-10-12 William E. Howseman, Jr. Hydraulically synchronized pumps where the hydraulic motor of the master pump hydraulically drives the hydraulic motor of the slave pump

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* Cited by examiner, † Cited by third party
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US4490096A (en) * 1981-11-25 1984-12-25 Hands-England Drilling Limited Pump system for liquid/solid materials with balanced output
CN2869376Y (en) * 2006-01-25 2007-02-14 宋彦波 Pneumatic dual-liquid slip casting pump
CN201650644U (en) * 2010-04-29 2010-11-24 宁波埃德蒙机电有限公司 Hydraulic reciprocating pump for intelligently controlling output volume and mixing ratio
CN102155375A (en) * 2011-05-06 2011-08-17 镇江宝城注浆设备有限公司 Constant power adjustable double-liquid stepless matching synchronous grouting pump
CN102619722A (en) * 2012-05-03 2012-08-01 王永代 Hydraulic dual-fluid grouting pump
CN202623216U (en) * 2012-05-30 2012-12-26 无锡海天机械有限公司 Servo injection molding machine injection flow precise control system
US20150361968A1 (en) * 2014-06-11 2015-12-17 Endisys Hydraulic proportioning system with flow divider
CN105257499A (en) * 2015-09-24 2016-01-20 成都西屋科技发展有限公司 Multi-component micro-metering pump and implemeningt method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4490096A (en) * 1981-11-25 1984-12-25 Hands-England Drilling Limited Pump system for liquid/solid materials with balanced output
CN2869376Y (en) * 2006-01-25 2007-02-14 宋彦波 Pneumatic dual-liquid slip casting pump
CN201650644U (en) * 2010-04-29 2010-11-24 宁波埃德蒙机电有限公司 Hydraulic reciprocating pump for intelligently controlling output volume and mixing ratio
CN102155375A (en) * 2011-05-06 2011-08-17 镇江宝城注浆设备有限公司 Constant power adjustable double-liquid stepless matching synchronous grouting pump
CN102619722A (en) * 2012-05-03 2012-08-01 王永代 Hydraulic dual-fluid grouting pump
CN202623216U (en) * 2012-05-30 2012-12-26 无锡海天机械有限公司 Servo injection molding machine injection flow precise control system
US20150361968A1 (en) * 2014-06-11 2015-12-17 Endisys Hydraulic proportioning system with flow divider
CN105257499A (en) * 2015-09-24 2016-01-20 成都西屋科技发展有限公司 Multi-component micro-metering pump and implemeningt method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106640572A (en) * 2016-11-23 2017-05-10 中铁工程装备集团有限公司 Programmable automatic control grouting pump for shield tunneling machine
CN106640572B (en) * 2016-11-23 2018-06-01 中铁工程装备集团有限公司 A kind of shield machine automatically controls grouting pump with programmable
CN107504122A (en) * 2017-08-21 2017-12-22 赣州禾盈通用零部件有限公司 A kind of high viscosity damping oil oiling machine
CN107504122B (en) * 2017-08-21 2019-05-17 赣州禾盈通用零部件有限公司 A kind of high viscosity damping oil oiling machine
CN107461373A (en) * 2017-09-01 2017-12-12 山东大学 A kind of constant pressure and constant flow control system of grouting and operating method
US11143173B2 (en) 2018-01-20 2021-10-12 William E. Howseman, Jr. Hydraulically synchronized pumps where the hydraulic motor of the master pump hydraulically drives the hydraulic motor of the slave pump
CN110848112A (en) * 2019-12-05 2020-02-28 李小生 Hydraulic-based double-liquid grouting pump for emulsification of oil-shrinkage emptying four-valve-port crank
CN110848112B (en) * 2019-12-05 2021-05-11 广州曼越科技信息有限公司 Hydraulic-based double-liquid grouting pump for emulsification of oil-shrinkage emptying four-valve-port crank
CN111502941A (en) * 2020-03-20 2020-08-07 山东大学 Intelligent double-liquid grouting pump and working method
CN111502941B (en) * 2020-03-20 2021-10-29 山东大学 Intelligent double-liquid grouting pump and working method

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