CN106048518A - Preparation method of metal nitride composite hard film - Google Patents
Preparation method of metal nitride composite hard film Download PDFInfo
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- CN106048518A CN106048518A CN201610555562.1A CN201610555562A CN106048518A CN 106048518 A CN106048518 A CN 106048518A CN 201610555562 A CN201610555562 A CN 201610555562A CN 106048518 A CN106048518 A CN 106048518A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/021—Cleaning or etching treatments
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
- C23C14/505—Substrate holders for rotation of the substrates
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- Organic Chemistry (AREA)
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- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
The invention discloses a preparation method of a metal nitride composite hard film, and relates to a preparation method of a metal film. The method comprises the following steps of determining a deposition technique, determining an arc source target material, determining the number of arc sources, selecting and preprocessing a to-be-coated metal substrate, determining a pre-baking process, determining a pre-bombarding cleaning process, determining a preparation process of a titanium-aluminum-zirconium alloy transition layer, determining deposition time, controlling reaction gas partial pressure corresponding to the deposition time, determining arc source target arc current corresponding to the deposition time, determining substrate negative bias voltage corresponding to the deposition time, controlling the temperature of a coating chamber, and performing rotary coating on a workpiece frame. By using the method, the quasi-linear continuous change of film components from the metal substrate to the surface of the film is guaranteed, and the internal stress of a component difference interface in the film due to large component change is reduced, so that high adhesion, high hardness and high thermal shock property are simultaneously achieved, and good stability is obtained.
Description
Technical field
The present invention relates to the preparation method of a kind of metal film, become continuously especially with multi sphere ion plating technology prepared composition
The method of the metal nitride composite ganoine film changed, the such as preparation method of metal nitride composite ganoine film.
Background technology
Multi-arc ion coating is a kind of physical gas phase deposition technology being provided with multiple cathodic arc evaporation source that can simultaneously evaporate, tool
There are the distinguishing features such as deposition velocity is fast, morphology is fine and close, adhesive force is strong, uniformity is good.It is anti-that this technology is applicable to various hard
Answer the preparation of film, and the application that succeeds in terms of the preparation of nitride hard reaction film.
For the nitride hard reaction film with titanium as base of monolayer, bilayer and gradient components change, generally there are
Following shortcoming: 1, in morphology, easy appearance significantly has the interface of composition difference, causes the discontinuous change of membranous layer ingredient
Change;2, easily occur that the contradiction between film hardness and film adhesion, i.e. hardness and adhesive force are difficult to meet simultaneously;3, easy
In film layer, produce bigger internal stress, affect the thermal shock performance of hard reaction film, and then affect using effect and service life.
Summary of the invention
It is an object of the invention to provide the preparation method of a kind of metal nitride composite ganoine film, this method ensure that film layer
Composition almost linear consecutive variations from metallic matrix to film surface, reduces in film layer component difference interface due to composition transfer
The internal stress caused relatively greatly, thus realize while ensure that high adhesion force, high rigidity and highly heatproof and shockproof, and have good
Stability.
The technical scheme is that the preparation method of a kind of metal nitride composite ganoine film includes successively:
1, the determination of deposition technique: determine that multi-arc ion coating is as composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Technology of preparing.
2, the determination of arc source target: determine titanium-aluminum alloy target and pure zirconium target that Ti/Al atomic ratio is (46-50)/(54-50)
Equal amount combine as plated film arc source target, or, Al/Ti atomic ratio be 55/45 aluminum titanium alloy target and Ti/Zr atomic ratio be
The titanium-zirconium alloy target equal amount of 50/50 combines as plated film arc source target.
3, the determination of arc source number: require according to membrane uniformity and the temperature limiting of metallic matrix to be coated determines institute
Multi-arc ion coating arc source number to be used, i.e. for ensureing membrane uniformity, according to the compound mode in method step 2 at least
Select two differing heights different azimuth and become the arc source starting the arc simultaneously of 90 degree of configurations, and to ensure metallic matrix to be coated simultaneously
Coating chamber whole during, coating chamber temperature less than matrix allow temperature.
4, the selection of metallic matrix to be coated and pre-treatment: select high-speed steel or hard alloy as Metal Substrate to be coated
Body, before putting into coating chamber and carrying out plated film, routine is deoiled, decontamination processes and carries out surface throwing to use metal detergent to carry out it
Optical processing, carries out ultrasonic waves for cleaning with acetone and ethanol the most respectively, and hair dryer dries up with standby, is subsequently placed in the work of coating chamber
On part frame.
5, the determination of pre-firing processes: refer to for obtain composition continually varying titanium-aluminum-zirconium nitride composite ganoine film and from
Son bombardment technique starts the heated baking technique carried out before, reaches 3 × 10 in coating chamber vacuum-2During handkerchief, start baking electricity
Stream, for avoiding thermal stress to gather, uses small area analysis to toast, and keeps the work rest uniform rotation of bearing substrate, coating chamber temperature
Reaching 200 DEG C of times used is not less than 20 minutes.
6, the determination of pre-Bombardment and cleaning technique: refer to as acquisition composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
The ion bom bardment technique carried out before plating Mallory sharton alloy transition zone, when coating chamber back end vacuum reaches 8.0 × 10-3
Handkerchief, prebake conditions temperature reach to be filled with argon when 200 DEG C, make coating chamber pressure reach 2.2 × 10-1Handkerchief-2.8 × 10-1Handkerchief, opens
Open each arc source, allow the restrictive condition of temperature according to arc source target size size and matrix, keep arc current stable at 50-80
Certain current value between An Pei, carries out ion bom bardment 15 minutes, and bombardment bias progressively increases to 400 volts from 350 volts.
7, the determination of the preparation technology of Mallory sharton alloy transition zone: the ar pressure in coating chamber is maintained at 2.2 × 10-1
Handkerchief ~ 2.8 × 10-1Handkerchief, the titanium-aluminum alloy target of equal amount combination and pure zirconium target, or, the aluminum titanium alloy target of equal amount combination
And certain current value that the arc current of titanium-zirconium alloy target is placed between 50-80 ampere, substrate negative voltage is-200 volts, during the starting the arc
Between be 10 minutes, then regulation ar pressure reach 2.8 × 10-1Handkerchief, is ready for composition continually varying titanium-aluminum-zirconium nitride
The deposition of composite ganoine film.
8, the determination of sedimentation time: refer to determine for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Sedimentation time, according to the number in the multi-arc ion coating arc source used and determines whole sedimentation time to the thickness requirement of film layer,
Then whole sedimentation time being divided into 3:1, the first half section time wherein deposited is the 3/4 of total sedimentation time, the second half section of deposition
Time is the 1/4 of total sedimentation time.
The control of the 9 reacting gas dividing potential drops corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the reacting gas nitrogen partial pressure that determines controls process, in first half section time of deposition by Flow-rate adjustment,
Ensure that nitrogen partial pressure uniform speed increases, and simultaneously reduce partial pressure of ar gas accordingly by Flow-rate adjustment so that in deposition process two
The total pressure of person remains 2.8 × 10-1Handkerchief is constant, and at the end of this stage, nitrogen partial pressure reaches 2.8 × 10-1Handkerchief, argon
Dividing potential drop reduces to 0 handkerchief, and then keeping nitrogen pressure is 2.8 × 10-1Handkerchief, carries out the deposition of latter half, until deposition terminates.
The determination of the 10 arc source target arc currents corresponding with sedimentation time: refer to as obtaining composition continually varying titanium aluminum zirconium nitrogen
Compound composite ganoine film and the electric current of arc source target that determines selects, in the first half section time of deposition, keep the arc source target used
Arc current consistent with aforesaid method step 6, at the latter half of deposition, adjust arc source target arc current, each arc source target
Arc current increase 2-4 ampere, until deposition process terminates.
The determination of 11 substrate negative voltage corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the selection of substrate negative voltage that determines, in the first half section time of deposition, substrate negative voltage select-
180--200 lies prostrate, and at the latter half of deposition, substrate negative voltage selects to lie prostrate at-120--130.
12, the control of coating chamber temperature: refer to as acquisition composition continually varying titanium-aluminum-zirconium nitride composite ganoine film true
Fixed coating chamber temperature limiting, for high speed steel substrate, coating chamber temperature not can exceed that 380 degrees Celsius;For carbide matrix
Body, coating chamber temperature not can exceed that 420 degrees Celsius.
13, work rest rotary plating: be slowly heated baking at coating chamber, matrix is carried out ion bom bardment, plating titanium aluminum zirconium
Alloy transition layer, composition continually varying titanium-aluminum-zirconium nitride composite ganoine film deposition whole during be always maintained at work rest
Rotating, rotating speed is 6 revs/min.
According to the preparation method of composition continually varying titanium-aluminum-zirconium nitride composite ganoine film proposed by the invention, permissible
Obtain above-mentioned composition continually varying titanium-aluminum-zirconium nitride composite ganoine film, this composite ganoine film ensure that membranous layer ingredient from
Metallic matrix, to the almost linear consecutive variations of film surface, particularly ensure that N element content is from metallic matrix to film surface
Almost linear increase continuously, film layer is formed without component difference interface, thus ensure that high adhesion force, high rigidity and highly heatproof and shockproof
While realize, reduce film layer internal stress, and there is good stability.
Compared with the existing technology, present invention determine that multi-arc ion coating is multiple as composition continually varying titanium-aluminum-zirconium nitride
Close hard films technology of preparing, it is determined that target material composition, quantity and configuration orientation, it is determined that the selection of metallic matrix to be coated with
Pre-treating technology, pre-Bombardment and cleaning technique, the preparation technology of Mallory sharton alloy transition zone, sedimentation time, reacting gas dividing potential drop, arc
Source target arc current, substrate negative voltage and coating chamber temperature, it is ensured that membranous layer ingredient directrix from metallic matrix to film surface
Property consecutive variations, reduces the internal stress that the component difference interface formed in film layer is caused due to composition large change, from
And ensure that and realize while high adhesion force, high rigidity and highly heatproof and shockproof and there is good stability, thus advantageously in
Improve the friction durability of titanium-aluminum-zirconium nitride composite ganoine film, be more suitable for the application at industrial circle.
Detailed description of the invention
Embodiment 1
Prepared composition continually varying titanium-aluminum-zirconium nitride composite ganoine film on commercial high speed steel W18Cr4V, its method is:
1, the determination of deposition technique: determine that multi-arc ion coating is as composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Technology of preparing.
2, the determination of arc source target: determine titanium-aluminum alloy target and pure zirconium target equal amount group that Ti/Al atomic ratio is 50/50
Cooperation is plated film arc source target.
3, the determination of arc source number: require according to membrane uniformity and the temperature limiting of metallic matrix to be coated determines institute
Multi-arc ion coating arc source number to be used, i.e. for ensureing membrane uniformity, select 2 titanium-aluminum alloy targets and 2 zirconium target conducts
Arc source, and, every pair of target, i.e. 1 titanium-aluminum alloy target and 1 zirconium target, it is in differing heights different azimuth and becomes 90 degree of configurations,
The starting the arc simultaneously, and to ensure simultaneously high speed steel substrate to be coated coating chamber whole during, coating chamber temperature be less than base
The temperature that body allows.
4, the selection of metallic matrix to be coated and pre-treatment: high speed steel W18Cr4V matrix to be coated enters putting into coating chamber
Before row plated film, routine is deoiled, decontamination processes and carries out surface finish process to use metal detergent to carry out it, uses the most respectively
Acetone and ethanol carry out ultrasonic waves for cleaning, and hair dryer dries up with standby, is subsequently placed on the work rest of coating chamber.
5, the determination of pre-firing processes: refer to for obtain composition continually varying titanium-aluminum-zirconium nitride composite ganoine film and from
Son bombardment technique starts the heated baking technique carried out before, reaches 3 × 10 in coating chamber vacuum-2During handkerchief, start baking electricity
Stream, for avoiding thermal stress to gather, uses small area analysis to toast, and keeps the work rest uniform rotation of bearing substrate, coating chamber temperature
Reaching 200 DEG C of times used is 23 minutes.
6, the determination of pre-Bombardment and cleaning technique: refer to as acquisition composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
The ion bom bardment technique carried out before plating alloy transition zone, when coating chamber back end vacuum reaches 8.0 × 10-3Handkerchief, preliminary drying
Roasting temperature reaches to be filled with argon when 200 DEG C, makes coating chamber pressure reach 2.5 × 10-1Handkerchief, opens each arc source, keeps arc current
Stablizing at 56 amperes, carry out ion bom bardment 15 minutes, bombardment bias progressively increases to 400 volts from 350 volts.
7, the determination of the preparation technology of Mallory sharton alloy transition zone: the ar pressure in coating chamber is maintained at 2.5 × 10-1
Handkerchief, the arc current of 2 titanium-aluminum alloy targets and 2 zirconium targets is placed in 56 amperes, and substrate negative voltage is-200 volts, and arcing time is 10
Minute, then regulation ar pressure reaches 2.8 × 10-1Handkerchief, is ready for composition continually varying titanium-aluminum-zirconium nitride compound hard
The deposition of plasma membrane.
8, the determination of sedimentation time: refer to determine for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Sedimentation time, the number according to the multi-arc ion coating arc source used and the thickness requirement to film layer determine that whole sedimentation time is
80 minutes, then whole sedimentation time being divided into two parts, the first half section time wherein deposited is 60 minutes, the second half section of deposition
Time is 20 minutes.
The control of the 9 reacting gas dividing potential drops corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the reacting gas nitrogen partial pressure that determines controls process, in first half section time of deposition by Flow-rate adjustment,
Ensure that nitrogen partial pressure uniform speed increases, and simultaneously reduce partial pressure of ar gas accordingly by Flow-rate adjustment so that in deposition process two
The total pressure of person remains 2.8 × 10-1Handkerchief is constant, and at the end of this stage, nitrogen partial pressure reaches 2.8 × 10-1Handkerchief, argon
Dividing potential drop reduces to 0 handkerchief, and then keeping nitrogen pressure is 2.8 × 10-1Handkerchief, carries out the deposition of latter half, until deposition terminates.
The determination of the 10 arc source target currents corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the electric current of arc source target that determines selects, in the first half section time of deposition, keep the arc source target arc used
Electric current is consistent with aforesaid method step 6, and the arc current of each arc source target is stable at 56 amperes, at the latter half of deposition, adjusts
Whole arc source target arc current, the arc current of each arc source target increases to 60 amperes, until deposition process terminates.
The determination of 11 substrate negative voltage corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the selection of substrate negative voltage that determines, in the first half section time of deposition, substrate negative voltage selects-180
Volt, at the latter half of deposition, substrate negative voltage selects at-120 volts.
12, the control of coating chamber temperature: refer to as acquisition composition continually varying titanium-aluminum-zirconium nitride composite ganoine film true
Fixed coating chamber temperature limiting, in the present embodiment, coating chamber temperature maximum is 302 degrees Celsius.
13, work rest rotary plating: be slowly heated baking at coating chamber, matrix is carried out ion bom bardment, plating titanium aluminum zirconium
Alloy transition layer, composition continually varying titanium-aluminum-zirconium nitride composite ganoine film deposition whole during be always maintained at work rest
Rotating, rotating speed is 6 revs/min.
To making the composition continually varying titanium-aluminum-zirconium nitride composite ganoine film prepared in aforementioned manners be measured, its film
Layer thickness is 2.5 microns, this composite ganoine film membranous layer ingredient almost linear consecutive variations from high speed steel substrate to film surface, film
In Ceng, N element content almost linear from high speed steel substrate to film surface increases continuously, and does not occur component difference circle in film layer
Face, it is ensured that realize while high adhesion force, high rigidity and highly heatproof and shockproof.
Embodiment 2
Prepared composition continually varying titanium-aluminum-zirconium nitride composite ganoine film on hard alloy YT15 matrix, its method is:
1, the determination of deposition technique: determine that multi-arc ion coating is as composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Technology of preparing.
2, the determination of arc source target: determine that aluminum titanium alloy target that Al/Ti atomic ratio is 55/45 and Ti/Zr atomic ratio are 50/
The titanium-zirconium alloy target equal amount of 50 combines as plated film arc source target.
3, the determination of arc source number: require according to membrane uniformity and the temperature limiting of metallic matrix to be coated determines institute
Multi-arc ion coating arc source number to be used, i.e. for ensureing membrane uniformity, select 2 aluminum titanium alloy targets and 2 titanium-zirconium alloy
Target as arc source, and, every pair of target, i.e. 1 aluminum titanium alloy target and 1 titanium-zirconium alloy target, be in differing heights different azimuth and
Become 90 degree of configurations, the starting the arc simultaneously, and to ensure simultaneously hard alloy substrate to be coated coating chamber whole during, coating chamber
The temperature that temperature allows less than matrix.
4, the selection of metallic matrix to be coated and pre-treatment: hard alloy YT15 matrix to be coated is carried out putting into coating chamber
Before plated film, routine is deoiled, decontamination processes and carry out surface finish process, the most respectively with third to use metal detergent to carry out it
Ketone and ethanol carry out ultrasonic waves for cleaning, and hair dryer dries up with standby, is subsequently placed on the work rest of coating chamber.
5, the determination of pre-firing processes: refer to for obtain composition continually varying titanium-aluminum-zirconium nitride composite ganoine film and from
Son bombardment technique starts the heated baking technique carried out before, reaches 3 × 10 in coating chamber vacuum-2During handkerchief, start baking electricity
Stream, for avoiding thermal stress to gather, uses small area analysis to toast, and keeps the work rest uniform rotation of bearing substrate, coating chamber temperature
Reaching 200 DEG C of times used is 25 minutes.
6, the determination of pre-Bombardment and cleaning technique: refer to as acquisition composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
The ion bom bardment technique carried out before plating Mallory sharton alloy transition zone, when coating chamber back end vacuum reaches 8.0 × 10-3
Handkerchief, prebake conditions temperature reach to be filled with argon when 200 DEG C, make coating chamber pressure reach 2.5 × 10-1Handkerchief, opens each arc source, root
According to arc source target size size, keeping arc current to stablize at 58 amperes, carry out ion bom bardment 15 minutes, bombardment bias is from 350 volts
Progressively increase to 400 volts.
7, the determination of the preparation technology of Mallory sharton alloy transition zone: the ar pressure in coating chamber is maintained at 2.5 × 10-1
Handkerchief, the arc current of 4 titanium-zirconium alloy targets is placed in 58 amperes, and substrate negative voltage is-200 volts, and arcing time is 10 minutes, then
Regulation ar pressure reaches 2.8 × 10-1Handkerchief, is ready for the heavy of composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Long-pending.
8, the determination of sedimentation time: refer to determine for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Sedimentation time, the number according to the multi-arc ion coating arc source used and the thickness requirement to film layer determine that whole sedimentation time is
80 minutes, then whole sedimentation time being divided into two parts, the first half section time wherein deposited is 60 minutes, the second half section of deposition
Time is 20 minutes.
The control of the 9 reacting gas dividing potential drops corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the reacting gas nitrogen partial pressure that determines controls process, in first half section time of deposition by Flow-rate adjustment,
Ensure that nitrogen partial pressure uniform speed increases, and simultaneously reduce partial pressure of ar gas accordingly by Flow-rate adjustment so that in deposition process two
The total pressure of person remains 2.8 × 10-1Handkerchief is constant, and at the end of this stage, nitrogen partial pressure reaches 2.8 × 10-1Handkerchief, argon
Dividing potential drop reduces to 0 handkerchief, and then keeping nitrogen pressure is 2.8 × 10-1Handkerchief, carries out the deposition of latter half, until deposition terminates.
The determination of the 10 arc source target currents corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the electric current of arc source target that determines selects, in the first half section time of deposition, keep the arc source target electricity used
Flowing consistent with aforesaid method step 6, the arc current of each arc source target is stable at 58 amperes, at the latter half of deposition, adjusts
Arc source target arc current, the arc current of each arc source target increases to 60 amperes, until deposition process terminates.
The determination of 11 substrate negative voltage corresponding with sedimentation time: refer to as obtaining the nitridation of composition continually varying titanium aluminum zirconium
Thing composite ganoine film and the selection of substrate negative voltage that determines, in the first half section time of deposition, substrate negative voltage selects-200
Volt, at the latter half of deposition, substrate negative voltage selects at-130 volts.
12, the control of coating chamber temperature: refer to as acquisition composition continually varying titanium-aluminum-zirconium nitride composite ganoine film true
Fixed coating chamber temperature limiting, in the present embodiment, coating chamber temperature maximum is 345 degrees Celsius.
13, work rest rotary plating: be slowly heated baking at coating chamber, matrix is carried out ion bom bardment, plating titanium aluminum zirconium
Alloy transition layer, composition continually varying titanium-aluminum-zirconium nitride composite ganoine film deposition whole during be always maintained at work rest
Rotating, rotating speed is 6 revs/min.
To making the composition continually varying titanium-aluminum-zirconium nitride composite ganoine film prepared in aforementioned manners be measured, its film
Layer thickness is 2.6 microns, this composite ganoine film membranous layer ingredient almost linear consecutive variations from hard alloy substrate to film surface,
In film layer, N element content almost linear from hard alloy substrate to film surface increases continuously, and does not occur that composition is poor in film layer
Different interface, it is ensured that realize while high adhesion force, high rigidity and highly heatproof and shockproof.
Claims (1)
1. the preparation method of a metal nitride composite ganoine film, it is characterised in that described method includes procedure below:
1) determination of deposition technique: determine that multi-arc ion coating is as composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Technology of preparing;
2) determination of arc source target: determine that titanium-aluminum alloy target that Ti/Al atomic ratio is (46-50)/(54-50) and pure zirconium target are equal
Number combinations as plated film arc source target, or, Al/Ti atomic ratio be 55/45 aluminum titanium alloy target and Ti/Zr atomic ratio be 50/
The titanium-zirconium alloy target equal amount of 50 combines as plated film arc source target;
3) determination of arc source number: require according to membrane uniformity and the temperature limiting of metallic matrix to be coated determines and to make
Multi-arc ion coating arc source number, i.e. for ensure membrane uniformity, at least select according to the compound mode in method step 2
The arc source starting the arc simultaneously of two differing heights different azimuth and one-tenth 90 degree configuration, and to ensure that metallic matrix to be coated is in plating simultaneously
Film room whole during, coating chamber temperature less than matrix allow temperature;
4) selection of metallic matrix to be coated and pre-treatment: select high-speed steel or hard alloy as metallic matrix to be coated,
Before putting into coating chamber and carrying out plated film, routine is deoiled, decontamination processes and carries out surface finish to use metal detergent to carry out it
Processing, carry out ultrasonic waves for cleaning with acetone and ethanol the most respectively, hair dryer dries up with standby, is subsequently placed in the workpiece of coating chamber
On frame;
5) determination of pre-firing processes: refer to bang at ion for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Hit the heated baking technique that technique starts to carry out before, reach 3 × 10 in coating chamber vacuum-2During handkerchief, start baking electric current,
For avoiding thermal stress to gather, using small area analysis to toast, and keep the work rest uniform rotation of bearing substrate, coating chamber temperature reaches
200 DEG C of times used are not less than 20 minutes;
6) determination of pre-Bombardment and cleaning technique: refer to plating for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Cover the ion bom bardment technique carried out before Mallory sharton alloy transition zone, when coating chamber back end vacuum reaches 8.0 × 10-3Handkerchief, pre-
Baking temperature reaches to be filled with argon when 200 DEG C, makes coating chamber pressure reach 2.2 × 10-1Handkerchief-2.8 × 10-1Handkerchief, opens each
Arc source, allows the restrictive condition of temperature according to arc source target size size and matrix, keep arc current stable 50-80 ampere it
Between certain current value, carry out ion bom bardment 15 minutes, bombardment bias progressively increase to 400 volts from 350 volts;
7) determination of the preparation technology of Mallory sharton alloy transition zone: the ar pressure in coating chamber is maintained at 2.2 × 10-1Handkerchief-
2.8×10-1Handkerchief, equal amount combination titanium-aluminum alloy target and pure zirconium target, or, equal amount combination aluminum titanium alloy target and
The arc current of titanium-zirconium alloy target is placed in certain current value between 50-80 ampere, and substrate negative voltage is-200 volts, arcing time
Being 10 minutes, then regulation ar pressure reaches 2.8 × 10-1Handkerchief, is ready for composition continually varying titanium-aluminum-zirconium nitride multiple
Close the deposition of hard films;
8) determination of sedimentation time: refer to the deposition determined for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Time, the number according to the multi-arc ion coating arc source used and the thickness requirement to film layer determine whole sedimentation time, then
Whole sedimentation time is divided into 3:1, and the first half section time wherein deposited is the 3/4 of total sedimentation time, the latter half of deposition
For total sedimentation time 1/4;
9) control of corresponding with sedimentation time reacting gas dividing potential drop: refer to as obtaining composition continually varying titanium-aluminum-zirconium nitride multiple
The reacting gas nitrogen partial pressure closing hard films and determine controls process, passes through Flow-rate adjustment in the first half section time of deposition, it is ensured that
Nitrogen partial pressure uniform speed increases, and simultaneously reduces partial pressure of ar gas accordingly by Flow-rate adjustment so that in deposition process the two
Total pressure remains 2.8 × 10-1Handkerchief is constant, and at the end of this stage, nitrogen partial pressure reaches 2.8 × 10-1Handkerchief, partial pressure of ar gas
Reducing to 0 handkerchief, then keeping nitrogen pressure is 2.8 × 10-1Handkerchief, carries out the deposition of latter half, until deposition terminates;
10) determination of corresponding with sedimentation time arc source target arc current: refer to as obtaining composition continually varying titanium-aluminum-zirconium nitride
Composite ganoine film and the electric current of arc source target that determines selects, in the first half section time of deposition, keep the arc of the arc source target used
Electric current is consistent with aforesaid method step 6, at the latter half of deposition, adjusts arc source target arc current, the arc of each arc source target
Electric current increases by 2 ~ 4 amperes, until deposition process terminates;
11) determination of the substrate negative voltage corresponding with sedimentation time: refer to as obtaining composition continually varying titanium-aluminum-zirconium nitride multiple
The selection of the substrate negative voltage closing hard films and determine, in the first half section time of deposition, substrate negative voltage selects at-180--200
Volt, at the latter half of deposition, substrate negative voltage selects to lie prostrate at-120--130;
12) control of coating chamber temperature: refer to determine for obtaining composition continually varying titanium-aluminum-zirconium nitride composite ganoine film
Coating chamber temperature limiting, for high speed steel substrate, coating chamber temperature not can exceed that 380 degrees Celsius;For hard alloy substrate, plating
Film room temperature not can exceed that 420 degrees Celsius;
13) work rest rotary plating: be slowly heated baking at coating chamber, matrix is carried out ion bom bardment, plating Mallory sharton alloy
Transition zone, composition continually varying titanium-aluminum-zirconium nitride composite ganoine film deposition whole during be always maintained at work rest rotation
Turning, rotating speed is 6 revs/min.
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