CN106048246A - Application of additive to regulation and control of slag viscosity in pyrometallurgy process of non-ferrous metal - Google Patents

Application of additive to regulation and control of slag viscosity in pyrometallurgy process of non-ferrous metal Download PDF

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Publication number
CN106048246A
CN106048246A CN201610680584.0A CN201610680584A CN106048246A CN 106048246 A CN106048246 A CN 106048246A CN 201610680584 A CN201610680584 A CN 201610680584A CN 106048246 A CN106048246 A CN 106048246A
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China
Prior art keywords
slag
additive
ferrous metal
viscosity
oil
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CN201610680584.0A
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Chinese (zh)
Inventor
王�华
李博
周浩
魏永刚
胡建杭
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Priority to CN201610680584.0A priority Critical patent/CN106048246A/en
Publication of CN106048246A publication Critical patent/CN106048246A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/10General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals with refining or fluxing agents; Use of materials therefor, e.g. slagging or scorifying agents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0028Smelting or converting
    • C22B15/003Bath smelting or converting
    • C22B15/0039Bath smelting or converting in electric furnaces

Abstract

The invention relates to application of an additive to regulation and control of slag viscosity in the pyrometallurgy process of non-ferrous metal and belongs to the technical field of non-ferrous metal. The additive is an additive formed by mixing one or more of the biological diesel oil, the illegal cooking oil and the vegetable fat in any proportion. The additive is sprayed and blown into high-temperature slag by pressurizing carrier gas to regulate and control the slag viscosity. The additive can reduce the viscosity of the slag in the pyrometallurgy process of the non-ferrous metal and makes the slag separated from valuable metal better, and therefore the recycling rate of the valuable metal is increased, and efficient utilization of biomass and waste resources can also be achieved.

Description

The application to regulating and controlling slag viscosity during non-ferrous metal pyrometallurgical smelting of a kind of additive
Technical field
The present invention relates to a kind of additive to regulating and controlling the application of slag viscosity during non-ferrous metal pyrometallurgical smelting, belong to and have Non-ferrous metal technical field.
Background technology
At present, the non-renewable mineral resources of China are the most exhausted, and existing mineral products are also that rich ore is few, lean ore is many, Head grade is low, selecting and purchasing is difficult, but the slag but bulk deposition smelted, not only land occupation but also pollute environment.In slag possibly together with Substantial amounts of valuable metal, has higher value.Therefore, this part valuable metal recycled in Waste Slag has The highest economic worth.Traditional non-ferrous metal pyrometallurgical smelting process utilizes carbonaceous reductant or changes slag type regulation and control slag Viscosity is so that slag and metal preferably separate.But carbonaceous reductant can cause high carbon consumption and high carbon emission, its consequence is Global warming and climate disaster, carbonaceous reductant also has the shortcomings such as reduction efficiency is low, production cost is high, seriously polluted simultaneously. By adding a certain amount of flux, change the slag type of slag, it is achieved valuable metal and the separation of slag, there is slag, gold separation effect The problem that the poorest, metal recovery rate is low.Accordingly, it would be desirable to develop a kind of regulation and control method of non-ferrous metal pyrometallurgical smelting slag viscosity, Realize smelting process resource, clean, low carbonization.
In the pyrometallurgical smelting process of copper, the method for conventional dilution smelting slag has electric dilution and reverberatory furnace dilution side Method.In molten bath, typically add coke or in molten bath, spray into, by air port, the magnetic that fine coal, natural gas etc. come in reduced blast furnace Iron Oxide Minerals, makes copper preferably separate sedimentation with slag.Its shortcoming is: use the solid additives such as coke to contact with slag The most fully causing percent reduction low and consumption is big, produce substantial amounts of greenhouse gases, environmental pollution is serious;Use natural gas etc. The reduction efficiency of additives gas is high, but its condition of storage requires higher, and security incident easily occurs under high temperature;Use the liquid such as diesel oil Body regulates and controls the magnetic oxygenated iron mineral in the reduced blast furnace of slag, although easy without potential safety hazard under its reduction efficiency height and high temperature In storage, but the diesel oil of about 2L to be consumed ability one ton of slag of dilution, add production cost and energy consumption.Lead liquid Slag Direct Reduction Technology is most widely used in the smelting process of lead, and this technology not only energy consumption is low but also processing cost is the most relative Relatively low.At present, also some producer uses the high lead slag direct-reduction technique of liquid heat to substitute retailoring of blast furnace, this The difference of technology maximum is to use coal dust to carry out substitute for coke reduction in fusion process, although processing cost is further Reduce, but have ignored that coal dust reduction efficiency during reduction melting is low, energy consumption is high, and environmental pollution and seriously this One shortcoming.The reducing agent that the stannum of China and the reduction melting of zinc use at present is mainly coal dust.Tin-smelting plant mainly passes through Ao Simai The bath smelting equipment such as special stove, reverberatory furnace and electric furnace use " Tin concentrate reduction melting-thick stannum pyro-refining-solder electrolytic or true Empty distillation-stannum slag fuming process " technological process carry out tin metallurgy, and the zinc leaching residue of zinc hydrometallurgy output is typically also adopted by molten bath The method of smelting reduction volatilization processes, and reclaims valuable metal therein.No matter it is tin metallurgy or zinc metallurgy, their maximums common Point be exactly reduction melting be all that percent reduction is the highest as reducing agent with coal dust, consumption is big, directly results in production cost and improves, And use coal reduction to produce the flue gas that a large amount of environmental pollutions are serious.
Biodiesel is to pass through ester exchange reaction and ester for raw material with alkylol with animal and plant oils and fats, microbial grease Change the long-chain fatty acid mono alkyl ester that reaction generates.Biodiesel is the biomass energy of a kind of green, has recyclability, tool There are environment superperformance, degradability;And make cheaper starting materials and be easy to get, there is good development prospect.Vegetable oil lipoprotein be by The natural polymer that fatty acid and glycerol are bound up, is widely present in nature.Every from plant seed, sarcocarp And the fat obtained by other extracting section is referred to as Vegetable oil lipoprotein, and Vegetable oil lipoprotein is clean reproducible energy, with biology Diesel oil is similar, and raw materials for production are cheap and easy to get, and production cost is relatively low.Waste oil refers to all kinds of poor oils present in life, After a part is reclaimed by illegal retailer, extracting through simple technique and come back on dining table, long-term absorption is by different for induction journeys The health condition of illness of degree, such as insomnia, dyspepsia, the symptom such as anemia, severe patient also can cause alimentary toxicosis, carcinogenic etc., even can Threaten life security.So waste oil being converted into biodiesel or being directly used in commercial production, can effectively stop Waste oil entrance food chain returns to mankind's dining table and alleviates the environmental hazard that waste oil causes, and waste resource can be made again again to obtain Utilize and realize truly energy-conservation.Therefore, develop a kind of hybrid-type new additive agent, for the regulation and control of viscosity, there is work Industry application prospect and huge economic worth.
Summary of the invention
The problem existed for above-mentioned prior art and deficiency, the present invention provides a kind of additive to non-ferrous metal pyrogenic process smelting The application of slag viscosity is regulated and controled during refining.This additive is possible not only to reduce slag during non-ferrous metal pyrometallurgical smelting Viscosity, makes slag preferably separate with valuable metal, thus improves the recovery utilization rate of valuable metal, additionally it is possible to realize biomass and The efficient utilization of waste resource.The present invention is achieved through the following technical solutions.
A kind of additive is to regulating and controlling the application of slag viscosity during non-ferrous metal pyrometallurgical smelting, and additive is biological bavin One or more arbitrary proportion additive packages in oil, waste oil and Vegetable oil lipoprotein, are arrived by pressurization carrier gas (argon) winding-up In high-temperature slag, slag viscosity is regulated and controled.Slag in molten bath is fully contacted concurrently with additive under the stirring of argon Raw reduction reaction, reduces the Armco magnetic iron content in slag, makes slag viscosity be reduced to 1 ~ 3Poise, improve the mobility of slag, make Slag preferably separates with valuable metal.The winding-up time, the flow of carrier argon, at 75 ~ 95L/h, added typically at 40 ~ 60min The usage amount of agent is about at 4 ~ 7L/t, and concrete parameter determines according to the characteristic of different additives and slag.
Described additive package is made up of following mass percent component: biodiesel 20% ~ 60%, waste oil 10% ~ 30% With Vegetable oil lipoprotein 20% ~ 50%, each component sum sums to 100%.
It is 3~5% that described waste oil is dewatered to moisture content.
Described Vegetable oil lipoprotein is the plant material oil that oil crop directly process.
The invention has the beneficial effects as follows: the present invention can reduce the viscosity of slag significantly, on the basis of former slag viscosity Upper reduction by 20 ~ 55%;Reducing production cost, slag cost per ton reduces by 10 ~ 50 yuan;Achieve non-ferrous metal pyrometallurgical smelting mistake The low carbonization of journey, promotes efficiently utilizing and the synthetical recovery of waste grease resource of biomass resource, makes valuable metal and stove The significantly more efficient separation of slag, it is achieved that the purpose that valuable metal recovery makes full use of.
Accompanying drawing explanation
Fig. 1 is present invention process flow chart.
Detailed description of the invention
Below in conjunction with the accompanying drawings and detailed description of the invention, the invention will be further described.
Embodiment 1
As it is shown in figure 1, the application process regulating and controlling slag viscosity during this non-ferrous metal pyrometallurgical smelting is: with biodiesel for adding Adding agent, after melting copper ashes is jetted 40 minutes under the flow (by pressurized argon carrier gas) of 95L/min, the Armco magnetic iron in slag contains Amount is reduced to 6.8wt%, and the viscosity of slag reduces 55% after winding-up reduction, and the copper content in slag is down to 0.32wt%, adds The consumption of agent is 5L/t, and cost have dropped 20 ~ 30 yuan/t.
Contrast test: during the pyrometallurgical smelting of copper, typically uses, in electric furnace, melting copper ashes is carried out melting dilution, Winding-up diesel oil in electric furnace, reduces ferromagnetic content in slag thus regulates and controls the viscosity of slag, at the stream of 90L/min After the lower winding-up 80min of amount, in slag, ferromagnetic content is 9.7wt.%, reduces 34%, slag after the viscosity winding-up reduction of slag Middle copper content is 0.64wt.%, and additive usage amount is 7L/t.
Embodiment 2
As it is shown in figure 1, the application process regulating and controlling slag viscosity during this non-ferrous metal pyrometallurgical smelting is: with biodiesel 60wt% and waste oil 40wt% is compound additive, and melting copper ashes sprays under the flow (by pressurized argon carrier gas) of 75L/min After blowing 50 minutes, the Armco magnetic iron content in slag is reduced to 7.2wt%, and the viscosity of slag reduces 50% after winding-up reduction, stove Copper content in slag is down to 0.36%, and the consumption of additive is 6L/t, and cost have dropped 15 ~ 40 yuan/t.
Contrast test: during the pyrometallurgical smelting of copper, typically uses, in electric furnace, melting copper ashes is carried out melting dilution, Winding-up diesel oil in electric furnace, reduces ferromagnetic content in slag thus regulates and controls the viscosity of slag, in the spray of 110L/h Jetting under the amount of blowing after 60min, in slag, ferromagnetic content is 8.6wt.%, and the viscosity of slag reduces after winding-up reduction 37%, in slag, copper content is 0.57wt.%, and additive usage amount is 7.3L/t.
Embodiment 3
As it is shown in figure 1, the application process regulating and controlling slag viscosity during this non-ferrous metal pyrometallurgical smelting is: with biodiesel 50wt%, waste oil 20wt% and Vegetable oil lipoprotein 30%(wherein Jatropha curcas oil 15%, rubber seed oil 15%) it is compound additive, melting After copper ashes is jetted 60 minutes under the flow (by pressurized argon carrier gas) of 75L/min, the Armco magnetic iron content in slag is reduced to 7.5wt%, the viscosity of slag reduces 47% after winding-up reduction, and the copper content in slag is down to 0.42wt%, the consumption of additive Amount is 7L/t, and cost have dropped 25 ~ 50 yuan/t.
Contrast test: during the pyrometallurgical smelting of copper, typically uses, in electric furnace, melting copper ashes is carried out melting dilution, Winding-up diesel oil in electric furnace, reduces ferromagnetic content in slag thus regulates and controls the viscosity of slag, in the spray of 100L/h Jetting under the amount of blowing after 70min, in slag, ferromagnetic content is 8.2wt%, and the viscosity of slag reduces 38% after winding-up reduction, In slag, copper content is 0.52wt%, and additive usage amount is 7.5L/t.
Embodiment 4
As it is shown in figure 1, the application process regulating and controlling slag viscosity during this non-ferrous metal pyrometallurgical smelting is: with biodiesel 60wt%, waste oil 10wt% and Vegetable oil lipoprotein 30%(wherein Jatropha curcas oil 15%, rubber seed oil 15%) it is compound additive, melting After copper ashes is jetted 60 minutes under the flow (by pressurized argon carrier gas) of 80L/min, the Armco magnetic iron content in slag is reduced to 6.8wt%, the viscosity of slag reduces 55% after winding-up reduction, and the copper content in slag is down to 0.32wt%, the consumption of additive Amount is 6L/t, and cost have dropped 20 ~ 40 yuan/t.
Contrast test: during the pyrometallurgical smelting of copper, typically uses, in electric furnace, melting copper ashes is carried out melting dilution, Winding-up diesel oil in electric furnace, reduces ferromagnetic content in slag thus regulates and controls the viscosity of slag, at the stream of 90L/min After the lower winding-up 80min of amount, in slag, ferromagnetic content is 9.7wt.%, reduces 34%, slag after the viscosity winding-up reduction of slag Middle copper content is 0.64wt.%, and additive usage amount is 7L/t.
Embodiment 5
As it is shown in figure 1, the application process regulating and controlling slag viscosity during this non-ferrous metal pyrometallurgical smelting is: with biodiesel 20wt%, waste oil 30wt% and Vegetable oil lipoprotein 50%(wherein Jatropha curcas oil 25%, rubber seed oil 25%) it is compound additive, melting After copper ashes is jetted 60 minutes under the flow (by pressurized argon carrier gas) of 80L/min, the Armco magnetic iron content in slag is reduced to 7.0wt%, the viscosity of slag reduces 52% after winding-up reduction, and the copper content in slag is down to 0.34wt%, the consumption of additive Amount is 7L/t, and cost have dropped 35 ~ 60 yuan/t.
Contrast test: during the pyrometallurgical smelting of copper, typically uses, in electric furnace, melting copper ashes is carried out melting dilution, Winding-up diesel oil in electric furnace, reduces ferromagnetic content in slag thus regulates and controls the viscosity of slag, in the spray of 110L/h Jetting under the amount of blowing after 60min, in slag, ferromagnetic content is 8.6wt.%, and the viscosity of slag reduces after winding-up reduction 37%, in slag, copper content is 0.57wt.%, and additive usage amount is 7.3L/t.
Embodiment 6
As it is shown in figure 1, the application process regulating and controlling slag viscosity during this non-ferrous metal pyrometallurgical smelting is: with biodiesel 50wt%, waste oil 30wt% and Vegetable oil lipoprotein 20%(wherein Jatropha curcas oil 10%, rubber seed oil 10%) it is compound additive, melting After copper ashes is jetted 60 minutes under the flow (by pressurized argon carrier gas) of 80L/min, the Armco magnetic iron content in slag is reduced to 6.4wt%, the viscosity of slag reduces 57% after winding-up reduction, and the copper content in slag is down to 0.30wt%, the consumption of additive Amount is 7L/t, and cost have dropped 30 ~ 50 yuan/t.
Contrast test: during the pyrometallurgical smelting of copper, typically uses, in electric furnace, melting copper ashes is carried out melting dilution, Winding-up diesel oil in electric furnace, reduces ferromagnetic content in slag thus regulates and controls the viscosity of slag, in the spray of 100L/h Jetting under the amount of blowing after 70min, in slag, ferromagnetic content is 8.2wt%, and the viscosity of slag reduces 38% after winding-up reduction, In slag, copper content is 0.52wt%, and additive usage amount is 7.5L/t.
Above in association with accompanying drawing, the detailed description of the invention of the present invention is explained in detail, but the present invention is not limited to above-mentioned Embodiment, in the ken that those of ordinary skill in the art are possessed, it is also possible to before without departing from present inventive concept Put that various changes can be made.

Claims (4)

1. the additive application to regulating and controlling slag viscosity during non-ferrous metal pyrometallurgical smelting, it is characterised in that: additive For one or more the arbitrary proportion additive packages in biodiesel, waste oil and Vegetable oil lipoprotein, jetted by pressurization carrier gas In high-temperature slag, slag viscosity is regulated and controled.
Additive the most according to claim 1 to regulating and controlling the application of slag viscosity during non-ferrous metal pyrometallurgical smelting, its It is characterised by: described additive package is made up of following mass percent component: biodiesel 20% ~ 60%, waste oil 10% ~ 30% With Vegetable oil lipoprotein 20% ~ 50%, each component sum sums to 100%.
Additive the most according to claim 1 and 2 to regulating and controlling the application of slag viscosity during non-ferrous metal pyrometallurgical smelting, It is characterized in that: it is 3~5% that described waste oil is dewatered to moisture content.
Additive the most according to claim 1 and 2 to regulating and controlling the application of slag viscosity during non-ferrous metal pyrometallurgical smelting, It is characterized in that: described Vegetable oil lipoprotein is the plant material oil that oil crop directly process.
CN201610680584.0A 2016-08-18 2016-08-18 Application of additive to regulation and control of slag viscosity in pyrometallurgy process of non-ferrous metal Pending CN106048246A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101328547A (en) * 2006-10-19 2008-12-24 中国恩菲工程技术有限公司 Converting process of bottom blowing converting furnace continuous copper smelting
CN101736112A (en) * 2009-12-25 2010-06-16 昆明理工大学 Method for fusing and reducing iron from copper residue by blowing inert gas
CN102888509A (en) * 2012-10-11 2013-01-23 云南铜业股份有限公司 Heavy oil and nitrogen injection reduction method and reduction nitrogen gun
CN103409575A (en) * 2013-08-13 2013-11-27 昆明理工大学 Reducing agent for slag cleaning furnace top-blown immersion blowing reduction
CN104878216A (en) * 2015-05-21 2015-09-02 金隆铜业有限公司 Copper smelting slag depletion method and system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101328547A (en) * 2006-10-19 2008-12-24 中国恩菲工程技术有限公司 Converting process of bottom blowing converting furnace continuous copper smelting
CN101736112A (en) * 2009-12-25 2010-06-16 昆明理工大学 Method for fusing and reducing iron from copper residue by blowing inert gas
CN102888509A (en) * 2012-10-11 2013-01-23 云南铜业股份有限公司 Heavy oil and nitrogen injection reduction method and reduction nitrogen gun
CN103409575A (en) * 2013-08-13 2013-11-27 昆明理工大学 Reducing agent for slag cleaning furnace top-blown immersion blowing reduction
CN104878216A (en) * 2015-05-21 2015-09-02 金隆铜业有限公司 Copper smelting slag depletion method and system

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Application publication date: 20161026