CN106047341A - Rare earth doped fluorescent powder and synthetic method thereof and application of fluorescent powder in LED devices - Google Patents

Rare earth doped fluorescent powder and synthetic method thereof and application of fluorescent powder in LED devices Download PDF

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CN106047341A
CN106047341A CN201610384438.3A CN201610384438A CN106047341A CN 106047341 A CN106047341 A CN 106047341A CN 201610384438 A CN201610384438 A CN 201610384438A CN 106047341 A CN106047341 A CN 106047341A
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oxide
rare earth
carbonate
fluorescent powder
phosphate
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CN106047341B (en
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张琳
李万元
毛建
权恒道
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BEIJING ZHONGCUN YUJI TECHNOLOGY CO LTD
Xi'an Hongyu Photoelectric Technology Co Ltd
BEIJING YUJI TECHNOLOGY DEVELOPMENT Co
Beijing Yuji Science and Technology Co Ltd
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BEIJING ZHONGCUN YUJI TECHNOLOGY CO LTD
Xi'an Hongyu Photoelectric Technology Co Ltd
BEIJING YUJI TECHNOLOGY DEVELOPMENT Co
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    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
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Abstract

The invention discloses rare earth doped fluorescent powder and a synthetic method thereof and application of the fluorescent powder in LED devices, and belongs to the technical field of luminescent materials. The general chemical formula of the fluorescent powder is MS[2-y]AyO[2+y]N[2-y-4z/3]Cz:Rx. According to the compound, C<4-> is substituted for N<3->, due to the fact that the electronegativity of C is smaller than that of N, the electron cloud expansion effect of the C<4-> is more obvious than that of the N<3->, after doping is conducted, rare earth ion 5d energy level splitting is increased, Stokes shift can change, and fluorescence parameters such as fluorescent peal and full half-peak width of the powder change. By adjusting generation of the above-mentioned doped ions, fluorescent powder with different fluorescent light colors and quantum efficiency can be obtained. The invention further discloses the application of the fluorescent powder in the field of LED devices. The fluorescent powder is applied to white LED light fixtures or light-emitting components which take blue LED or purple LED as a light source and can help to increase the color rendering indexes of the devices.

Description

A kind of rare earth doping fluorescent powder, its synthetic method and application on the led device thereof
Technical field
The present invention relates to luminescent material technical field, particularly to a kind of rare earth doping fluorescent powder and synthetic method, and Application on the led device.
Background technology
It is little, right that the white light LEDs using chemiluminescence has low power consuming, high electro-optical efficiency, long-life, high brightness, volume The plurality of advantages such as environmental nonpollution, response are fast, being considered to replace the traditional lighting instrument such as electric filament lamp and fluorescent lamp becomes and has province concurrently Electricity and the new lighting source of environmental protection, be widely used in illumination, traffic signal, backlight, laser, communication, automobile, instrument instrument The various lighting fields such as table, plant culture, decoration.
Fluorescent material has decisive role in solid-state illumination LED technology, and its performance determines the luminous light of white light LEDs The critical technical parameters such as spectrum, luminous efficiency, color rendering index, colour temperature and service life.Current LED commonly uses white light implementation and is InGaN chip sends blue light and excites YAG:Ce3+The blue light making its gold-tinted sent and chip pass through is combined into white light.Due to this kind The white light color rendering index that method obtains is the highest, it is difficult to more than 80.Obtain the LED white light of high color rendering index (CRI), usually through blue chip The blue light that excitated red fluorescent powder and green emitting phosphor make the two light sent pass through with chip again is combined into white light, or passes through Ultraviolet chip excitated red fluorescent powder, green emitting phosphor and blue colour fluorescent powder make the recovery synthesis white light that three sends.If it addition, Expect to obtain the white light of more high color rendering index (CRI) (more than 95), in addition to red, green, blue three-color phosphor, bluish-green, yellow or orange glimmering Light powder is also needs.Therefore, it is thus achieved that luminous efficiency is high, good and good heat stability the multicolor phosphor of chemical stability becomes Obtain high color rendering index (CRI), the essential condition of the most high-power white-light LED with high color rendering index lamp.
Currently used and exploitation is more for Hydrargyri Oxydum Rubrum, green powder and bloom, and the exploitation photochromic for other fluorescence is less, especially It it is bluish-green powder.Patent CN103242834A discloses a kind of rear-earth-doped Sr4Al14O25The fluorescent material of strontium aluminate, but this powder is only capable of Just there is stronger fluorescence under ultraviolet light, and its long afterglow qualities limits its application on LED.The silicate of Eu doping Ba5Si8O21(emission peak 480nm) and BaSi2O5(emission peak 505nm) also can launch blue green light under ultraviolet excitation, but due to The stability of silicate is limited, and this fluorescent material is applied in actual package and is out of favour.The oxygen fluoride Sr of Ce doping3AlO4F exists Excite bimodal respectively at 460nm and 502nm under ultraviolet excitation, and this fluorescent material has higher quantum efficiency, but This fluorescent material is also due to heat stability is the most excellent makes it use to be restricted.
The method preparing nitric oxide fluorescent powder at present mainly has solid phase method, microwave method, vapour phase reduction nitriding.Microwave method Raw material should not obtain and poisonous, and carrying cost is high.Before vapour phase reduction nitriding need to use the preparation of organic/inorganic solution finely dispersed Driving body, cost of material is high, is easily introduced impurity in complex process and building-up process.Also researcher is had to be incited somebody to action by plasma discharging (SPS) It is used in the study on the synthesis of such fluorescent material, though the method is applied more ripe in ceramic post sintering, but makes in powder body synthesis Easily make powder sintering in bulk by the method, shattering process is substantially reduced the fluorescence intensity of powder body, quantum efficiency and fluorescence steady Qualitative fluorescence property such as grade, the method synthesizes the most immature in fluorescent powder.
It is true that solid phase method is the method commonly used in current fluorescent material commercial production, the method technique is simple and easy to control System, and easily accomplish scale production.But its defect is the method synthesis easily produces impurity phase, it is thus achieved that powder body produces group Poly-, broken reunion reduces the fluorescence property of fluorescent material.Therefore, the optimization side of the fluorescence property of this system fluorescent material a kind of is developed Method, under conditions of keeping volume production, to improve luminous efficiency, the fluorescence property increasing fluorescent material is necessary.
White light is made up of the mixing of multiple monochromatic light, and common white light LEDs passes through ultraviolet LED or blue LED die with glimmering Light powder combines, and the light light unabsorbed with chip that fluorescent material emits after absorbing the light that chip sends mixes and obtains white Light.In order to improve the display index of White LED, it is desirable to obtain the white light of the most full spectrum as far as possible, except using common Huang Outside color, redness and green emitting phosphor, the most colorful fluorescent material is also used in high display index LED component.Therefore, having must The fluorescent material of special color to be developed, special fluorescence peak spike length is in 470~520nm blue green light fluorescent material.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention discloses a kind of rear-earth-doped MS2-yAyO2+yN2-y-4z/3Cz: RxFluorescent material, and provide synthetic method and the application on the led device thereof of this fluorescent material, it is therefore intended that exploitation efficient stable Fluorescent material, and by simple and easy to control and can the process conditions of volume production, it is thus achieved that luminous efficiency can be improved, increase fluorescent material The synthetic method of fluorescence property so that obtain powder body and be conducive to improving further the color rendering index of LED component.
First purpose of the present invention, the present invention passes through Design of Chemical Composition and technology controlling and process, successfully C is mixed MS2- yAyO2+yN2-y: among R, it is thus achieved that rare earth mixes MS2-yAyO2+yN2-y-4z/3Cz:RxFluorescent material, uses C4-Replace N3-, due to C relatively N electronegativity Less, C4-Compare N3-electron cloud bulking effect become apparent from, make rare earth ion 5d engery level cracking aggravate after incorporation, stoke This displacement increases, and Fluorescent peal red shift, half-peak breadth broadens, thus obtains this system fluorescent material of more high emission wavelength.
Due to the successful incorporation of C, to mutually replacing and the crystal structure that causes between rear-earth-doped and alkaline-earth metal ions Defect plays the effect of correction so that while improving fluorescence emission peak wavelength, it is possible to the heat stability optimization to fluorescent material.
Second object of the present invention is to provide the preparation method of above-mentioned fluorescent material.
Third object of the present invention is the white light LED part solving to provide display index excellent.Especially with indigo plant Color LED or ultraviolet LED are as the White LED of the excitation source of fluorescent material.While ensureing the heat stability of fluorescent material, and energy Enough realize the fluorescent material that industrial scale produces.
Utilize the rear-earth-doped MS that the present invention synthesizes2-yAyO2+yN2-y-4z/3CzNitric oxide fluorescent powder has chemical stability Height, luminous efficiency is high, excitation energy low (blue light can effectively excite), emission spectrum width, and luminous efficiency is high, thermodynamic property Good, hot-quenching temperature of going out is high.By adjusting ratio and the ratio of S/A of Mg, Ca, Sr, Ba, it is possible to obtain bluish-green-yellowish green-orange-yellow Fluorescent material.This fluorescent material is suitable for the white LED lamp of high color rendering index (CRI), including the encapsulation of high-power LED lamp.
The technical solution adopted in the present invention is:
A kind of rare earth doping fluorescent powder, its molecular formula is MS2-yAyO2+yN2-y-4z/3Cz:Rx, wherein in M=Mg, Ca, Sr, Ba One or more, S is one or more in Si, Ge, and A is Al, one or more in Ga, and R is in rare earth ion Planting or multiple, 0.001≤x≤0.2,0≤y≤0.8,0 < z≤0.1, O represent oxygen atom, and N represents nitrogen-atoms, and it is former that C represents carbon Son.
Preferably: 0.001≤x≤0.1,0≤y≤0.1,0 < z≤0.05.
Preferably: (Ca1-t-m-n-xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3Cz, wherein Re ' is trivalent rare earth ions Ce3 +、La3+、Pr3+、Sm3+、Tb3+、Dy3+In one or more, L is alkali metal ion Li+、Na+, K+In one or more, 0≤ M, n, t≤1,0.001≤x≤0.1.
Preferably: (Ca1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3Cz, wherein Re is bivalent rare earth ion Eu2+、Yb2 +、Sm2+In one or more, 0≤m, n, t≤1,0.001≤x≤0.1.
Described S is Si or Si Yu Ge combination, and A is the combination of Al or Al Yu Ga, and Re is Eu2+
Preferably t=0, y=0.
The transmitting boundary of described fluorescent material is 460nm~580nm, and fluorescence emission peak wavelength is between 470~520nm.
The preparation method of above-mentioned fluorescent material, uses a step nitriding or two step nitridings to prepare,
A described step nitriding is the carbonate measuring raw material M according to molecular formula, the oxide of S and S nitride, A oxygen Compound, R oxide, carbon containing simple substance or carbonaceous organic material, some mix with additive synthesis, grind gained fluorescent material after nitridation calcining Body;
The step of described two step nitridings is to measure the carbonate of raw material M, the oxide of S, A oxidation according to molecular formula Presoma is obtained, with S nitride after being ground by presoma after thing, R oxide and carbon containing simple substance or carbonaceous organic material mixed calcining And additive synthesis mixing, carry out nitridation calcining the most again, also can obtain fluorescent powder;
Or measure the carbonate of raw material M, the oxide of S, A oxide and the mixing of R oxide according to molecular formula to forge Presoma is obtained, with S nitride, carbon containing simple substance or carbonaceous organic material and additive synthesis mixing after being ground by presoma, so after burning After again carry out nitridation calcining, also can obtain fluorescent powder.
Described carbon containing simple substance is activated carbon powder or graphite powder, or carbonaceous organic material is sucrose, glucose or maltose.
The carbonate of M, S nitride, S oxide, R oxide, A oxide, be stoichiometrically (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~0.8), auxiliary agent press quality proportioning, its content be raw material sum 0.2%~ 10%.
Described auxiliary agent is the one in fluoride, chloride, carbonate, phosphate, borate, oxide, boric acid or several Kind.
Described fluoride comprises lithium fluoride (LiF), sodium fluoride (NaF), potassium fluoride (KF), cesium fluoride (CsF), calcium fluoride (CaF2), Afluon (Asta) (MgF2), strontium fluoride (SrF2), barium fluoride (BaF2), ammonium fluoride (NH4F), aluminium fluoride (AlF3)。
Described chloride comprises lithium chloride (LiCl), sodium chloride (NaCl), potassium chloride (KCl), cesium chloride (CsCl), chlorination Calcium (CaCl2), magnesium chloride (MgCl2), strontium chloride (SrCl2), barium chloride (BaCl2), ammonium chloride (NH4Cl), aluminum chloride (AlCl3)。
Described carbonate comprises lithium carbonate (Li2CO3), sodium carbonate (Na2CO3), potassium carbonate (K2CO3), cesium carbonate (Cs2CO3), magnesium carbonate (MgCO3), basic magnesium carbonate (4MgCO3·Mg(OH)2·5H2O)。
Described phosphate is including but not limited to lithium phosphate (Li3PO4), sodium phosphate (Na3PO4), potassium phosphate (K3PO4), phosphoric acid Caesium (Cs3PO4), magnesium phosphate (Mg3(PO4)2), calcium phosphate (Ca3(PO4)2), strontium phosphate (Sr3(PO4)2), barium phosphate (Ba3 (PO4)2), disodium-hydrogen (Na2HPO4), magnesium hydrogen phosphate (MgHPO4), calcium hydrogen phosphate (CaHPO4), strontium monophosphate (SrHPO4)、 Barium hydrogen phosphate (BaHPO4), lithium dihydrogen phosphate (LiH2PO4), sodium dihydrogen phosphate (NaH2PO4), potassium dihydrogen phosphate (KH2PO4), phosphorus Acid dihydride magnesium (Mg (H2PO4)2), dalcium biphosphate (Ca (H2PO4)2)。
Described borate comprises Lithium biborate (Li3BO3), sodium borate (Na3BO3), "Antifungin". (MgB2O4)。
Described oxide comprises magnesium oxide (MgO), zinc oxide (ZnO), aluminium oxide (Al2O3), Scia (Sc2O3), oxidation Yttrium (Y2O3)。
Wherein after nitridation calcining, then it is cooled to room temperature with the rate of temperature fall of 2~20 DEG C/min, obtains fluorescent material or block Body, is placed in grinding grinding by block or ball is clayed into power and i.e. be can get target product.
Wherein nitridation calcination process is to be in protective atmosphere calcining 2~20 hours at a temperature of 1250~1600 DEG C.
Wherein obtaining the calcination process of presoma is that to be in protective atmosphere calcining 0.5~10 at 1000~1400 DEG C little Time.
Described protective atmosphere is one or more in argon, nitrogen, argon hydrogen gaseous mixture, nitrogen and hydrogen mixture or ammonia.
The application in LED component of the above-mentioned fluorescent material.
The chip emission peak wavelength scope of described LED component is between 200nm~520nm.
The compound C of the present invention4-Replace N3-, owing to C is less compared with N electronegativity, C4-Compare N3-electron cloud bulking effect Becoming apparent from, make rare earth ion 5d engery level cracking aggravate after incorporation, Stokes shift also can change, the fluorescence of powder body The fluorescence parameter such as peak position, full half-peak breadth changes.Therefore, by adjusting the generation of above-mentioned dopant ion, it is possible to obtain different The fluorescent material of fluorescence light normal complexion quantum efficiency.
Adjust alkaline-earth metal kind and ratio, can effectively adjust the fluorescence spectrum of powder body, it is thus achieved that the fluorescence of different colourities Powder.This system belongs to silica-based nitrogen oxides, Si-N and Si-O forms spatial network result, by doped and substituted, such as Ge4+Replace Si4+, Al-O (or Ga-O) replaces Si-N, changes the lattice paprmeter of crystal, thus changes the coordination ring of luminescent center ion Border, causes change and the change of electron cloud effect of centre of luminescence engery level cracking, and then makes to obtain the fluorescence spectrum of powder body, send out The parameters such as light efficiency change.
The concrete preparation method of fluorescent material of the present invention is as follows:
Above-mentioned MS2-yAyO2+yN2-y-4z/3CzFluorescent material, a step nitriding comprises the following steps that
(1) according to chemical formula (Ca1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3CzOr (Ca1-t-m-n- 2xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3CzStoichiometric proportion is by alkaline earth metal carbonate, silicon nitride, germanium nitride, dioxy SiClx, germanium dioxide, rare earth oxide, aluminium oxide and alkali carbonate and carbon dust proportioning, additive synthesis press quality proportioning, Its content is above-mentioned alkaline earth metal carbonate, silicon nitride, germanium nitride, silicon dioxide, germanium dioxide, rare earth oxide, aluminium oxide With alkali carbonate and the 0.5%~10% of carbon dust quality sum.Then mix homogeneously, obtains raw material mixed-powder.
(2) raw material mixed-powder is placed in crucible, under protective atmosphere, crucible is imposed the heating rate of 3~30 DEG C It is warming up to 1250~1600 DEG C, after being incubated 2~20 hours, is then cooled to room temperature with the rate of temperature fall of 2~20 DEG C/min, obtains Rear-earth-doped MS2-yAyO2+yN2-y-4z/3CzFluorescent material or block.Powder body or block are placed in grinding grinding or ball grinds End gets final product the MS of desired particle size2-yAyO2+yN2-y-4z/3Cz:RxOxynitride fluorescent powder.
By such scheme, (Ca in step (1)1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3CzStoichiometric proportion is joined During than raw material, proportioning raw materials is alkaline earth metal carbonate: (silicon nitride+germanium nitride): (silicon dioxide+germanium dioxide): rare earth oxygen Compound: (aluminium oxide+gallium oxide): carbon dust is (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~0.8): (0~ 0.1) proportioning.
By such scheme, (Ca in step (1)1-t-m-n-2xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3CzStoichiometry During than proportioning raw material, proportioning raw materials is alkaline earth metal carbonate: (silicon nitride+germanium nitride): (silicon dioxide+germanium dioxide): dilute Soil oxide: (aluminium oxide+gallium oxide): carbon dust is (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~0.8): (0~0.1), for keeping the amount proportioning of charge balance, alkali carbonate and rare earth ion Re ' same substance.
By such scheme, in step (1), additive synthesis is lithium fluoride (LiF), sodium fluoride (NaF), potassium fluoride (KF), fluorination Caesium (CsF), calcium fluoride (CaF2), Afluon (Asta) (MgF2), strontium fluoride (SrF2), barium fluoride (BaF2), ammonium fluoride (NH4F), aluminium fluoride (AlF3), lithium chloride (LiCl), sodium chloride (NaCl), potassium chloride (KCl), cesium chloride (CsCl), calcium chloride (CaCl2), magnesium chloride (MgCl2), strontium chloride (SrCl2), barium chloride (BaCl2), ammonium chloride (NH4Cl), aluminum chloride (AlCl3), lithium carbonate (Li2CO3)、 Sodium carbonate (Na2CO3), potassium carbonate (K2CO3), cesium carbonate (Cs2CO3), magnesium carbonate (MgCO3), basic magnesium carbonate (4MgCO3·Mg (OH)2·5H2O), lithium phosphate (Li3PO4), sodium phosphate (Na3PO4), potassium phosphate (K3PO4), phosphoric acid caesium (Cs3PO4), magnesium phosphate (Mg3(PO4)2), calcium phosphate (Ca3(PO4)2), strontium phosphate (Sr3(PO4)2), barium phosphate (Ba3(PO4)2), disodium-hydrogen (Na2HPO4), magnesium hydrogen phosphate (MgHPO4), calcium hydrogen phosphate (CaHPO4), strontium monophosphate (SrHPO4), barium hydrogen phosphate (BaHPO4)、 Lithium dihydrogen phosphate (LiH2PO4), sodium dihydrogen phosphate (NaH2PO4), potassium dihydrogen phosphate (KH2PO4), Magnesium biphosphate (Mg (H2PO4)2), dalcium biphosphate (Ca (H2PO4)2), Lithium biborate (Li3BO3), sodium borate (Na3BO3), "Antifungin". (MgB2O4), oxygen Change magnesium (MgO), zinc oxide (ZnO), aluminium oxide (Al2O3), Scia (Sc2O3), yittrium oxide (Y2O3) any one or a few.Excellent Elect potassium carbonate as.
By such scheme, in step (1), the uniform method of batch mixing is to grind in mortar or ball milling in ball mill.
By such scheme, described in step (2), crucible is alumina crucible, molybdenum crucible or tungsten crucible.
By such scheme, described in step (2), protective atmosphere is inert atmosphere or reducing atmosphere.
By such scheme, described in step (2), protective atmosphere is high pure nitrogen, high-purity argon gas, nitrogen and argon gaseous mixture, Nitrogen and hydrogen mixed gas, argon and hydrogen mixed gas.
Above-mentioned rear-earth-doped MS2-yAyO2+yN2-y-4z/3CzFluorescent material, two step nitridings comprise the following steps that
(1) according to chemical formula (Ca1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3CzOr (Ca1-t-m-n- 2xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3CzStoichiometric proportion by alkaline earth metal carbonate, silicon dioxide, germanium dioxide, Rare earth oxide, aluminium oxide, gallium oxide and alkali carbonate proportioning, additive synthesis is by quality proportioning, and its content is above-mentioned alkali Earth metal carbonate, silicon dioxide, germanium dioxide, rare earth oxide, aluminium oxide, gallium oxide and alkali carbonate quality sum 0.5%~10%.Then by alkaline earth metal carbonate, silicon dioxide, germanium dioxide, rare earth oxide, aluminium oxide, gallium oxide and Alkali carbonate proportioning salt mix homogeneously, i.e. preliminary mixed-powder;
(2) preliminary mixing raw material is placed in crucible, under protective atmosphere, crucible imposes the heating rate intensification of 3~30 DEG C To 1000~1400 DEG C, after insulation 0.5~10h is fully decomposed, then it is cooled to room temperature with the rate of temperature fall of 2~20 DEG C/min, Obtain presoma, wear into powder body by mixed for presoma, it is thus achieved that presoma powder body.
(3) by presoma powder body and silicon nitride, germanium nitride and additive synthesis with content proportioning described in step (1), uniformly Mixing, obtains two step mixed-powders;
(4) two step mixed-powders are placed in crucible, under protective atmosphere, crucible are imposed the heating rate of 3~30 DEG C It is warming up to 1250~1600 DEG C, after being incubated 2~20 hours, is then cooled to room temperature with the rate of temperature fall of 2~20 DEG C/min, obtains Rear-earth-doped MS2-yAyO2+yN2-y-4z/3CzFluorescent material or block.Fluorescent powder or block are placed in grinding grinding or ball milling Become powder can obtain the MS of desired particle size2-yAyO2+yN2-y-4z/3Cz:RxFluorescent material.
By such scheme, with (Ca in step (1)1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3CzStoichiometric proportion During proportioning raw material, proportioning raw materials is alkaline earth metal carbonate: (silicon nitride+germanium nitride): (silicon dioxide+germanium dioxide): rare earth Oxide: (aluminium oxide+gallium oxide): carbon dust is (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~0.8): (0 ~0.1) proportioning.
By such scheme, with (Ca in step (1)1-t-m-n-2xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3CzChemistry meter When amount is than proportioning raw material, proportioning raw materials is alkaline earth metal carbonate: (silicon nitride+germanium nitride): (silicon dioxide+germanium dioxide): Rare earth oxide: (aluminium oxide+gallium oxide): carbon dust is (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~ 0.8): (0~0.1), for keeping the amount proportioning of charge balance, alkali carbonate and rare earth ion Re ' same substance.
By such scheme, in step (1), additive synthesis is lithium fluoride (LiF), sodium fluoride (NaF), potassium fluoride (KF), fluorination Caesium (CsF), calcium fluoride (CaF2), Afluon (Asta) (MgF2), strontium fluoride (SrF2), barium fluoride (BaF2), ammonium fluoride (NH4F), aluminium fluoride (AlF3), lithium chloride (LiCl), sodium chloride (NaCl), potassium chloride (KCl), cesium chloride (CsCl), calcium chloride (CaCl2), magnesium chloride (MgCl2), strontium chloride (SrCl2), barium chloride (BaCl2), ammonium chloride (NH4Cl) aluminum chloride (AlCl3), lithium carbonate (Li2CO3)、 Sodium carbonate (Na2CO3), potassium carbonate (K2CO3), cesium carbonate (Cs2CO3), magnesium carbonate (MgCO3), basic magnesium carbonate (4MgCO3·Mg (OH)2·5H2O, lithium phosphate (Li3PO4), sodium phosphate (Na3PO4), potassium phosphate (K3PO4), phosphoric acid caesium (Cs3PO4), magnesium phosphate (Mg3 (PO4)2), calcium phosphate (Ca3(PO4)2), strontium phosphate (Sr3(PO4)2), barium phosphate (Ba3(PO4)2), disodium-hydrogen (Na2HPO4), magnesium hydrogen phosphate (MgHPO4), calcium hydrogen phosphate (CaHPO4), strontium monophosphate (SrHPO4), barium hydrogen phosphate (BaHPO4)、 Lithium dihydrogen phosphate (LiH2PO4), sodium dihydrogen phosphate (NaH2PO4), potassium dihydrogen phosphate (KH2PO4), Magnesium biphosphate (Mg (H2PO4)2), dalcium biphosphate (Ca (H2PO4)2), Lithium biborate (Li3BO3), sodium borate (Na3BO3), "Antifungin". (MgB2O4), oxygen Change magnesium (MgO), zinc oxide (ZnO), aluminium oxide (Al2O3), Scia (Sc2O3), yittrium oxide (Y2O3) any one or a few.Excellent Elect potassium carbonate as.
By such scheme, in step (1) and (3), the uniform method of batch mixing is to grind in mortar or ball milling in ball mill.
By such scheme, described in step (2) and (4), crucible is alumina crucible, molybdenum crucible or tungsten crucible.
By such scheme, described in step (2) and (4), protective atmosphere is inert atmosphere or reducing atmosphere.
By such scheme, described in step (2) and (4), protective atmosphere is high pure nitrogen, and high-purity argon gas, nitrogen and argon are mixed Close gas, nitrogen and hydrogen mixed gas, argon and hydrogen mixed gas.
Above-mentioned rear-earth-doped MS2-yAyO2+yN2-y-4z/3CzFluorescent material, two step nitriding the second realize comprising the following steps that
(1) according to chemical formula (Ca1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3CzOr (Ca1-t-m-n- 2xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3CzStoichiometric proportion reduced lyes earth metal carbonate, silicon dioxide, titanium dioxide Germanium, rare earth oxide, aluminium oxide, gallium oxide and alkali carbonate, additive synthesis is by quality proportioning, and its content is above-mentioned alkaline earth Metal carbonate, silicon dioxide, germanium dioxide, rare earth oxide, aluminium oxide, gallium oxide and alkali carbonate quality sum 0.1%~10%.Then by alkaline earth metal carbonate, silicon dioxide, germanium dioxide, rare earth oxide, aluminium oxide, gallium oxide and Alkali carbonate and additive synthesis mix homogeneously, obtain and tentatively mix raw material;
(2) preliminary mixing raw material is placed in crucible, under protective atmosphere, crucible imposes the heating rate intensification of 3~30 DEG C To 1000~1400 DEG C, after being incubated abundant decomposition in 0.5~10 hour, then it is cooled to room with the rate of temperature fall of 2~20 DEG C/min Temperature, then obtains presoma powder body or block, is ground into the powder of desired particle size, it is thus achieved that precursor powder.
(3) precursor powder and silicon nitride, germanium nitride grinding or ball milling are uniformly mixed, obtain two step mixed-powders;
(4) two step mixed-powders are placed in crucible, under protective atmosphere, crucible are imposed the heating rate of 3~30 DEG C It is warming up to 1250~1600 DEG C, after being incubated 2~20 hours, is then cooled to room temperature with the rate of temperature fall of 2~20 DEG C/min, obtains Rear-earth-doped MS2-yAyO2+yN2-y-4z/3CzFluorescent material or block.Powder body or block are placed in grinding grinding or ball is clayed into power I.e. can get the MS of desired particle size2-yAyO2+yN2-y-4z/3Cz:RxFluorescent material.
By such scheme, with (Ca in step (1)1-t-m-n-xMgtSrmBanRex)S2-yAyO2+yN2-y-4z/3CzStoichiometric proportion During proportioning raw material, proportioning raw materials is alkaline earth metal carbonate: (silicon nitride+germanium nitride): (silicon dioxide+germanium dioxide): rare earth Oxide: (aluminium oxide+gallium oxide): carbon dust is (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~0.8): (0 ~0.1) proportioning.
By such scheme, with (Ca in step (1)1-t-m-n-2xMgtSrmBanRe’xLx)S2-yAyO2+yN2-y-4z/3CzChemistry meter When amount is than proportioning raw material, proportioning raw materials is alkaline earth metal carbonate: (silicon nitride+germanium nitride): (silicon dioxide+germanium dioxide): Rare earth oxide: (aluminium oxide+gallium oxide): carbon dust is (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~ 0.8): (0~0.1), for keeping the amount proportioning of charge balance, alkali carbonate and rare earth ion Re ' same substance.
By such scheme, in step (1), additive synthesis is lithium fluoride (LiF), sodium fluoride (NaF), potassium fluoride (KF), fluorination Caesium (CsF), calcium fluoride (CaF2), Afluon (Asta) (MgF2), strontium fluoride (SrF2), barium fluoride (BaF2), ammonium fluoride (NH4F), aluminium fluoride (AlF3), lithium chloride (LiCl), sodium chloride (NaCl), potassium chloride (KCl), cesium chloride (CsCl), calcium chloride (CaCl2), magnesium chloride (MgCl2), strontium chloride (SrCl2), barium chloride (BaCl2), ammonium chloride (NH4Cl) aluminum chloride (AlCl3), lithium carbonate (Li2CO3)、 Sodium carbonate (Na2CO3), potassium carbonate (K2CO3), cesium carbonate (Cs2CO3), magnesium carbonate (MgCO3), basic magnesium carbonate (4MgCO3·Mg (OH)2·5H2O, lithium phosphate (Li3PO4), sodium phosphate (Na3PO4), potassium phosphate (K3PO4), phosphoric acid caesium (Cs3PO4), magnesium phosphate (Mg3 (PO4)2), calcium phosphate (Ca3(PO4)2), strontium phosphate (Sr3(PO4)2), barium phosphate (Ba3(PO4)2), disodium-hydrogen (Na2HPO4), magnesium hydrogen phosphate (MgHPO4), calcium hydrogen phosphate (CaHPO4), strontium monophosphate (SrHPO4), barium hydrogen phosphate (BaHPO4)、 Lithium dihydrogen phosphate (LiH2PO4), sodium dihydrogen phosphate (NaH2PO4), potassium dihydrogen phosphate (KH2PO4), Magnesium biphosphate (Mg (H2PO4)2), dalcium biphosphate (Ca (H2PO4)2), Lithium biborate (Li3BO3), sodium borate (Na3BO3), "Antifungin". (MgB2O4), oxygen Change magnesium (MgO), zinc oxide (ZnO), aluminium oxide (Al2O3), Scia (Sc2O3), yittrium oxide (Y2O3) any one or a few.Excellent Elect potassium carbonate as.
By such scheme, in step (1) and (3), the uniform method of batch mixing is to grind in mortar or ball milling in ball mill.
By such scheme, described in step (2) and (4), crucible is alumina crucible, molybdenum crucible or tungsten crucible.
By such scheme, described in step (2) and (4), protective atmosphere is inert atmosphere or reducing atmosphere.
By such scheme, described in step (2) and (4), protective atmosphere is high pure nitrogen, and high-purity argon gas, nitrogen and argon are mixed Close gas, nitrogen and hydrogen mixed gas, argon and hydrogen mixed gas.
The implementation method of above-mentioned illuminating device is:
The LED adhesive of encapsulation includes but not limited to silicones, and comprises above-mentioned rear-earth-doped MS2-yAyO2+yN2-y-4z/ 3Cz:RxThe fluorescent material of fluorescent material is as the composition that mainly comprises of encapsulating compound, encapsulation blue light or UV LED chip, it is thus achieved that white light LEDs Device.
Compared with prior art, the invention has the beneficial effects as follows:
First, present invention process is simple, and especially one step nitriding shortens synthesis cycle, and easily realizes technique metaplasia Produce;
Second, by adjusting kind and the content of additive synthesis, the crystallite dimension of powder body, degree of crystallinity, crystalline substance can be controlled flexibly Lattice integrity and grain morphology.
3rd, the present invention prepares rear-earth-doped MS2-yAyO2+yN2-y-4z/3Cz:RxThe excitation wavelength range of fluorescent material is 250~520nm, excitation wavelength range width, fluorescence intensity is high, all can use on UV LED chip or blue chip.
4th, the present invention prepares rear-earth-doped MS2-yAyO2+yN2-y-4z/3Cz:RxFluorescent material and other color fluorescence powder, Specifically with green powder, bloom, Hydrargyri Oxydum Rubrum hybrid package blue light or UV LED chip, easily obtain the white light LEDs that display index is excellent Device.
Accompanying drawing explanation
Fig. 1 is (Ba in embodiment one0.993-m-nSrmCanEu0.007)Si2O2N1.996C0.003Excitation and emission spectra figure. Wherein curve 1 is m=0.1, n=0;Curve 2 is m=0.2, n=0;Curve 3 is m=0, n=0.1;Curve 4 is m=0, n= 0.4;Curve 5 is m=0.05, n=0.05;Curve 6 is m=0.1, n=0.1.
Fig. 2 is the excitation and emission spectra of gained sample in embodiment two and reference example one.
Fig. 3 is gained Sample Scan ultramicroscope display figure in embodiment two.
Fig. 4 is the scanning electron microscope display figure of institute's sample in embodiment three.
Fig. 5 is gained sample and LuAG:Ce in embodiment two3+Green powder and (SrCa) AlSiN3:Eu2+Encapsulation blue-ray LED core Spectrogram before and after sheet 100W module group aging.
Fig. 6 is X-ray diffraction (XRD) figure of gained sample in embodiment four.
Fig. 7 is that in embodiment four, the fluorescence spectrum of gained sample varies with temperature figure
Fig. 8 is gained sample heat stability testing result in embodiment four and reference example two.
Fig. 9 is the particle size distribution figure of gained sample in embodiment four.
Figure 10 is the basic structure of white light LED part in embodiment seven, reference example three and reference example four.Transmitted wave is a length of The InGaN blue chip 1 of 460nm, it embeds in the groove 6 in lighttight encapsulating structure 10.Chip 1 one end is straight with electrode 3 Connecing connected, the other end is connected with electrode 4 through wire 2.Filling with encapsulating compound 5 in groove 6, encapsulating compound is with fluorescent material 7 and glue For mainly comprising.Fluorescent material 7 comprises middle rare earth of the present invention doping MS2-yAyO2+yN2-y-4z/3Cz:RxForm with other fluorescent material.Recessed The wall 8 of groove 6 has high reflection, with the light reflecting chip and fluorescent material sends.9 is that high printing opacity protects mould.
Figure 11 is the spectrum of white light LEDs in embodiment seven and reference example three.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail.
Embodiment one
Reaction raw materials 35.24g brium carbonate, 2.96g strontium carbonate, 0g calcium carbonate, 5.64g silicon dioxide, 15.24g silicon nitride, 0.24g europium oxide and 0.01g high purity graphite powder are placed in ground and mixed 30min in ceramic mortar and obtain mixture, by mixture mistake Load in alumina crucible after 100 mesh sieves and calcine in horizontal pipe furnace.Calcination process is passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%), throughput is 0.3L/min, is warming up to 1490 DEG C with the heating rate of 8 DEG C/min, after being incubated 8 hours, Room temperature is cooled to the furnace after being cooled to 700 DEG C with the rate of temperature fall of 10 DEG C/min.Products therefrom through the most ground 120 mesh sieves, I.e. can get blue-green fluorescent powder (BaSr) Si2O2N1.996C0.003:Eu2+.In Fig. 1, curve 1 is for being somebody's turn to do (BaSr) Si2O2N1.996C0.003:Eu2+Excitation and emission spectra.
Adjust brium carbonate, strontium carbonate, the proportioning of calcium carbonate, Different Alkali metal substituted aeruginous yellow fluorescence can be obtained Powder.
Form 1 lists the composition quality of different proportion of composing.
The form 1, (Ba of different m, n value0.993‐m‐nSrmCanEu0.007)Si2O2N1.996C0.003Quality proportioning
Embodiment two
Reaction raw materials 64.68g brium carbonate, 9.31g silicon dioxide, 25.14g silicon nitride, 0.40g europium oxide, 1.12g carbonic acid Potassium and 0.015g high purity graphite powder are placed in ground and mixed 30min in ceramic mortar and obtain mixture, after mixture is crossed 100 mesh sieves Load in alumina crucible and calcine in horizontal pipe furnace.Calcination process is passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%), throughput is 0.3L/min, is warming up to 1510 DEG C with the heating rate of 8 DEG C/min, after being incubated 8 hours, with 10 DEG C/min Rate of temperature fall be cooled to 700 DEG C after cool to room temperature with the furnace.Products therefrom is through the most ground 120 mesh sieves, i.e. available blue Green emitting phosphor BaSi2O2N1.996C0.003:Eu2+.In Fig. 2, curve 2 is the excitation and emission spectra of this sample, contrasts reference example one Spectrum, it can be seen that doped portion C replaces, and fluorescence spectrum red shift, fluorescence emission peak wavelength moves to long-wave band.This sample of Fig. 3 Scanning electron microscope display figure.Comparative example three is it can be seen that adding assistant crystal growth is the most regular.Fig. 5 is this sample And LuAG:Ce3+Green powder and (SrCa) AlSiN3:Eu2+Spectrogram before and after encapsulation blue-light LED chip 100W module group aging.
Reference example one
Reaction raw materials 64.68g brium carbonate, 9.31g silicon dioxide, 25.14g silicon nitride, 0.40g europium oxide, 1.12g carbonic acid Potassium is placed in ground and mixed 30min in ceramic mortar and obtains mixture, mixture is crossed load after 100 mesh sieves in alumina crucible Horizontal pipe furnace is calcined.Being passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%) in calcination process, throughput is 0.3L/min, is warming up to 1510 DEG C with the heating rate of 8 DEG C/min, after being incubated 8 hours, lowers the temperature with the rate of temperature fall of 10 DEG C/min Room temperature is cooled to the furnace after 700 DEG C.Products therefrom, through the most ground 120 mesh sieves, i.e. can get blue-green fluorescent powder (BaEu)Si2O2N2.In Fig. 2, curve 1 is the excitation and emission spectra of this sample.
Embodiment three
Reaction raw materials 64.68g brium carbonate, 9.31g silicon dioxide, 25.14g silicon nitride, 0.40g europium oxide and 0.015g are high Pure graphite is placed in ground and mixed 30min in ceramic mortar and obtains mixture, loads alumina crucible after mixture is crossed 100 mesh sieves In calcine in horizontal pipe furnace.Being passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%) in calcination process, throughput is 0.3L/min, is warming up to 1510 DEG C with the heating rate of 8 DEG C/min, after being incubated 8 hours, lowers the temperature with the rate of temperature fall of 10 DEG C/min Room temperature is cooled to the furnace after 700 DEG C.Products therefrom ground mistake 120 mesh sieve, i.e. can get blue-green fluorescent powder (BaEu) Si2O2N1.996C0.003
It Fig. 4 is the scanning electron microscope display figure of this sample.
Embodiment four
Reaction raw materials 130.64g brium carbonate, 18.83g silicon dioxide, it is mixed that 0.82g europium oxide is placed in ceramic mortar grinding Close 30min and obtain mixture, load in alumina crucible after mixture is crossed 100 mesh sieves and calcine in horizontal pipe furnace. Being passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%) in calcination process, throughput is 0.2L/min, with the intensification of 8 DEG C/min Ramp, to 1190 DEG C, after being incubated 2 hours, cools to room temperature with the furnace after being cooled to 700 DEG C with the rate of temperature fall of 10 DEG C/min. Products therefrom, through the most ground 100 mesh sieves, i.e. obtains precursor powder.By 120g precursor powder, 50.33g silicon nitride, 1.55g potassium carbonate and 0.03g high purity graphite are placed in ground and mixed 30min in ceramic mortar and obtain mixture, and mixture is crossed 100 Load in alumina crucible after mesh sieve and calcine in horizontal pipe furnace.Calcination process is passed through nitrogen-hydrogen gaseous mixture (hydrogen Gas content 10%), throughput is 0.3L/min, is warming up to 1450 DEG C with the heating rate of 8 DEG C/min, after being incubated 8 hours, with 10 DEG C/rate of temperature fall of min cools to room temperature with the furnace after being cooled to 700 DEG C.Products therefrom, through the most ground 120 mesh sieves, also may be used Obtain the blue-green fluorescent powder of Eu doping.Fig. 6 is X-ray diffraction (XRD) collection of illustrative plates of this sample.Fig. 7 is this fluorescent spectrum Vary with temperature figure.Fig. 8 curve 1 is the thermally-stabilised test result of this sample, and in contrast reference example two, the sample heat of undoped p C is steady Qualitative test result, doping C heat stability when more than 200 DEG C optimizes substantially.
Fig. 9 is the particle size distribution chart of this sample, and particle size distribution shows can well control grain size and granule chi Very little distribution.
Reference example two
Reaction raw materials 130.64g brium carbonate, 18.83g silicon dioxide, it is mixed that 0.82g europium oxide is placed in ceramic mortar grinding Close 30min and obtain mixture, load in alumina crucible after mixture is crossed 100 mesh sieves and calcine in horizontal pipe furnace. Being passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%) in calcination process, throughput is 0.2L/min, with the intensification of 8 DEG C/min Ramp, to 1190 DEG C, after being incubated 2 hours, cools to room temperature with the furnace after being cooled to 700 DEG C with the rate of temperature fall of 10 DEG C/min. Products therefrom, through the most ground 100 mesh sieves, i.e. obtains precursor powder.By 120g precursor powder, 50.33g silicon nitride, 1.55g potassium carbonate is placed in ground and mixed 30min in ceramic mortar and obtains mixture, loads oxidation after mixture is crossed 100 mesh sieves Aluminum crucible is calcined in horizontal pipe furnace.Calcination process is passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%), gas Flow is 0.3L/min, is warming up to 1450 DEG C with the heating rate of 8 DEG C/min, after being incubated 8 hours, with the cooling speed of 10 DEG C/min Rate cools to room temperature with the furnace after being cooled to 700 DEG C.Products therefrom, through the most ground 120 mesh sieves, also can get the indigo plant of Eu doping Green emitting phosphor BaSi2O2N2:Eu2+.In Fig. 8, curve 2 is the thermally-stabilised test result of this sample.
Embodiment five
Reaction raw materials 39.07g brium carbonate, 5.74g silicon dioxide, 13.68g silicon nitride, 0.21g germanium dioxide, 0.51g oxygen Change aluminum, 0.35g europium oxide and 0.005g high purity graphite powder are placed in ground and mixed 30min in ceramic mortar and obtain mixture, will be mixed Compound loads in alumina crucible after crossing 100 mesh sieves to be calcined in horizontal pipe furnace.Calcination process is passed through nitrogen-hydrogen Gaseous mixture (hydrogen content 10%), throughput is 0.3L/min, is warming up to 1450 DEG C with the heating rate of 8 DEG C/min, and insulation 8 is little Shi Hou, cools to room temperature with the furnace after being cooled to 700 DEG C with the rate of temperature fall of 10 DEG C/min.Products therefrom ground mistake 120 mesh sieve, I.e. can get bottle green fluorescent material (BaEu) (SiGe)1.95Al0.05O2.05N1.95C0.003
Embodiment six
Reaction raw materials 38.64g brium carbonate, 0.30g strontium carbonate, 6.02g silicon dioxide, 0.19g gallium oxide, 0.10g aoxidize Aluminum, 0.35g europium oxide are placed in ground and mixed 30min in ceramic mortar and obtain mixture, load oxygen after mixture is crossed 100 mesh sieves Change in aluminum crucible and calcine in horizontal pipe furnace.Calcination process is passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%), Throughput is 0.2L/min, is warming up to 1150 DEG C with the heating rate of 8 DEG C/min, after being incubated 2 hours, with the cooling of 10 DEG C/min Speed cools to room temperature with the furnace after being cooled to 700 DEG C.Products therefrom, through the most ground 100 mesh sieves, i.e. obtains precursor powder. 35g precursor powder, 13.28g silicon nitride, 0.014g high purity graphite powder and 0.283g LiF are placed in ceramic mortar grinding mixed Close 30min and obtain mixture, load in alumina crucible after mixture is crossed 100 mesh sieves and calcine in horizontal pipe furnace. Being passed through nitrogen-hydrogen gaseous mixture (hydrogen content 10%) in calcination process, throughput is 0.3L/min, with the intensification of 8 DEG C/min Ramp, to 1400 DEG C, after being incubated 8 hours, cools to room temperature with the furnace after being cooled to 700 DEG C with the rate of temperature fall of 10 DEG C/min. Products therefrom, through the most ground 120 mesh sieves, also can get bottle green fluorescent material (BaSr) Si of Eu doping1.98(AlGa)0.02O2.02N1.972C0.006:Eu2+
Form 2 shows that the chemical composition of sample in doping synthetic example and synthetic method and auxiliary agent select.
Form 2, embodiment overview
Embodiment seven
Fluorescent material (the emission peak λ that will be obtained by the synthetic method of embodiment twoem=501nm) and LuAG:Ce3+Green powder (emission peak λem=525nm) and (SrCa) AlSiN3:Eu2+(emission peak λem=628nm) weigh with mass ratio 3.3:1.9:2.4, With fluorescent material: glue=0.13:0.87 mass, than proportioning, uniformly after mixing, encapsulates InGaN blue chip (λex=460nm), warp After some glue, baking, pressing mold, separation, obtain comprising the high display White-light LED illumination device of this invention fluorescent powder packaging.
Figure 10 is the basic structure of this encapsulation white light LED part.The InGaN blue chip 1 of a length of 460nm of transmitted wave, its Embed in the groove 6 in lighttight encapsulating structure 10.Chip 1 one end is joined directly together with electrode 3, and the other end is through wire 2 and electricity Pole 4 is connected.Filling with encapsulating compound 5 in groove 6, encapsulating compound is with fluorescent material 7 and glue for mainly comprising.Fluorescent material 7 comprises this Invention middle rare earth doping MS2-yAyO2+yN2-y-4z/3Cz:RxForm with other fluorescent material.The wall 8 of groove 6 has high reflection, with The light that reflection chip and fluorescent material send.9 is that high printing opacity protects mould.
In Figure 11,501N# is added to use the spectrum of this fluorescent powder packaging white light LEDs, and in form 3,501N# is added to use 15 kinds of color rendering indexs of this fluorescent material.
Reference example three
Use LuAG:Ce3+Green powder (emission peak λem=525nm) and (SrCa) AlSiN3:Eu2+(emission peak λem=628nm) Weighing with mass ratio 2.1:2.4, with fluorescent material: glue=0.12:0.88 mass is than proportioning, uniformly after mixing, encapsulation InGaN is blue Optical chip (λex=460nm), after a glue, baking, pressing mold, separation, the high display obtaining comprising this invention fluorescent powder packaging is white Light LED illumination device.Figure 10 is the basic structure of this encapsulation white light LED part.Figure 11 is not added with for not using the present invention The spectrum of fluorescent powder packaging white light LEDs.Form 3 is not added with 15 kinds of color rendering indexs for using this fluorescent material.Comparative example White light LED part is obtained, it is found that the display index using the white light LEDs of the fluorescent powder packaging of present invention acquisition is exhausted in seven Major part improves, and average display index promotes, and represents saturated blue colors display index R12 and is obviously improved.
Reference example four
Fluorescent material (the emission peak λ obtained with reference to the synthetic method of example oneem=500nm) and LuAG:Ce3+Green powder (emission peak λem=525nm) and (SrCa) AlSiN3:Eu2+(emission peak λem=628nm) weigh with mass ratio 3.2:1.9:2.3, With fluorescent material: glue=0.13:0.87 mass, than proportioning, uniformly after mixing, encapsulates InGaN blue chip (λex=460nm), warp After some glue, baking, pressing mold, separation, obtain comprising the high display White-light LED illumination device of this invention fluorescent powder packaging.Figure 10 is The basic structure of this encapsulation white light LED part.In form 3,500N# is added to 15 kinds of display indexes of this encapsulation white light LEDs.Right Display exponent data than 501N#, it can be seen that the display index overwhelming majority adding 501N# sample is improved, particularly It is common display index (R1~R8).
Form 3, use the present invention and do not use the present invention and LuAG:Ce3+Green powder and (SrCa) AlSiN3:Eu2+Hydrargyri Oxydum Rubrum seals Dress white light LEDs display index contrast
R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15
501N# adds 96 97 99 98 96 95 98 96 89 96 96 81 96 98 92
500N# adds 95 96 98 98 95 94 98 96 88 95 96 81 95 98 93
It is not added with 96 98 95 95 95 93 97 95 87 93 96 71 98 97 96

Claims (18)

1. a rare earth doping fluorescent powder, its molecular formula is MS2-yAyO2+yN2-y-4z/3Cz:Rx, wherein in M=Mg, Ca, Sr, Ba One or more, S is one or more in Si, Ge, and A is Al, one or more in Ga, and R is the one in rare earth ion Or multiple, 0.001≤x≤0.2,0≤y≤0.8,0 < z≤0.1, O represent oxygen atom, and N represents nitrogen-atoms, and C represents carbon atom.
Rare earth doping fluorescent powder the most according to claim 1, wherein 0.001≤x≤0.1,0≤y≤0.1,0 < z≤ 0.05。
Rare earth doping fluorescent powder the most according to claim 1, wherein molecular formula is (Ca1-t-m-n-xMgtSrmBanRe’xLx) S2-yAyO2+yN2-y-4z/3Cz, wherein Re ' is trivalent rare earth ions Ce3+、La3+、Pr3+、Sm3+、Tb3+、Dy3+In one or many Kind, L is alkali metal ion Li+、Na+, K+In one or more, 0≤m, n, t≤1,0.001≤x≤0.1.
Rare earth doping fluorescent powder the most according to claim 1, wherein molecular formula (Ca1-t-m-n-xMgtSrmBanRex)S2- yAyO2+yN2-y-4z/3Cz, wherein Re is bivalent rare earth ion Eu2+、Yb2+、Sm2+In one or more, 0≤m, n, t≤1, 0.001≤x≤0.1。
5., according to the rare earth doping fluorescent powder described in claim 3 or 4, wherein molecular formula S is Si or Si Yu Ge combination, and A is Al Or the combination of Al Yu Ga, Re is Eu2+
Rare earth doping fluorescent powder the most according to claim 5, wherein t=0, y=0.
7., according to the arbitrary described rare earth doping fluorescent powder of claim 1-6, the transmitting boundary of fluorescent material is 460nm~580nm, Fluorescence emission peak wavelength is between 470~520nm.
8. the preparation method of the arbitrary described rare earth doping fluorescent powder of claim 1-7, uses a step nitriding or the nitridation of two steps Method prepares,
A described step nitriding is the carbonate measuring M according to molecular formula, the oxide of S and S nitride, A oxide, rare earth Element oxide, carbon containing simple substance or carbonaceous organic material, some mix with additive synthesis, grind gained fluorescent material after nitridation calcining Body;
The step of described two step nitridings is to measure the carbonate of M, the oxide of S, A oxide, R oxide according to molecular formula And obtain presoma after carbon containing simple substance or carbonaceous organic material mixed calcining, after being ground by presoma and S nitride and additive synthesis Mixing, carries out nitridation calcining the most again, also can obtain fluorescent powder;
Or measure the carbonate of M, the oxide of S, A oxide and rare earth oxide mixed calcining according to molecular formula After obtain presoma, will presoma grind after and S nitride, carbon containing simple substance or carbonaceous organic material and additive synthesis mixing, then Carry out nitridation calcining again, also can obtain fluorescent powder.
Preparation method the most according to claim 1, described carbon containing simple substance is activated carbon powder or graphite powder, and carbonaceous organic material is Sucrose, glucose or maltose.
Preparation method the most according to claim 8, the wherein carbonate of M, S nitride, S oxide, R oxide, A oxygen Compound, is stoichiometrically (1.8~2.2): (0.8~1.2): 1:(0.001~0.1): (0~0.8), auxiliary agent is joined by quality Ratio, its content is the carbonate of M, the oxide of S and S nitride, A oxide, rare earth oxide, carbon containing simple substance or carbon containing The 0.2%~10% of Organic substance summation.
11. preparation methoies according to claim 8, described auxiliary agent is fluoride, chloride, carbonate, phosphate, boric acid One or more in salt, oxide, boric acid.
12. preparation methoies according to claim 11, described fluoride comprises lithium fluoride, sodium fluoride, potassium fluoride, fluorination Caesium, calcium fluoride, Afluon (Asta), strontium fluoride, barium fluoride, ammonium fluoride, aluminium fluoride;
Described chloride comprises lithium chloride, sodium chloride, potassium chloride, cesium chloride, calcium chloride, magnesium chloride, strontium chloride, barium chloride, chlorine Change ammonium, aluminum chloride;
Described carbonate comprises lithium carbonate, sodium carbonate, potassium carbonate, cesium carbonate, magnesium carbonate, basic magnesium carbonate;
Described phosphate comprises lithium phosphate, sodium phosphate, potassium phosphate, phosphoric acid caesium, magnesium phosphate, calcium phosphate, strontium phosphate, barium phosphate, phosphorus Acid one hydrogen sodium, magnesium hydrogen phosphate, calcium hydrogen phosphate, strontium monophosphate, barium hydrogen phosphate, lithium dihydrogen phosphate, sodium dihydrogen phosphate, biphosphate Potassium, Magnesium biphosphate, dalcium biphosphate;
Described borate comprises Lithium biborate, sodium borate, "Antifungin".;
Described oxide comprises magnesium oxide, zinc oxide, aluminium oxide, Scia, yittrium oxide.
13. preparation methoies according to claim 8, wherein after nitridation calcining, cool down with the rate of temperature fall of 2~20 DEG C/min To room temperature, obtain fluorescent material or block, block is placed in grinding grinding or ball is clayed into power and i.e. be can get target product.
14. preparation methoies according to claim 8, wherein nitridation calcination process is to locate at a temperature of 1250~1600 DEG C Calcine 2~20 hours in protective atmosphere.
15. preparation methoies according to claim 8, the calcination process wherein obtaining presoma is at 1000~1400 DEG C It is in protective atmosphere calcining 2~10 hours.
16. according to the preparation method described in claims 14 or 15, and described protective atmosphere is argon, nitrogen, argon hydrogen gaseous mixture, nitrogen One or more in hydrogen gaseous mixture or ammonia.
The application in LED component of the 17. claim 1-7 arbitrary described rare earth doping fluorescent powder.
18. application according to claim 17, the chip emission peak wavelength scope of described LED component at 200nm~ Between 520nm.
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