CN106045526A - Method for preparing ceramic powder through liquid-state CO2 - Google Patents
Method for preparing ceramic powder through liquid-state CO2 Download PDFInfo
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- CN106045526A CN106045526A CN201610700798.XA CN201610700798A CN106045526A CN 106045526 A CN106045526 A CN 106045526A CN 201610700798 A CN201610700798 A CN 201610700798A CN 106045526 A CN106045526 A CN 106045526A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
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- Ceramic Engineering (AREA)
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- Structural Engineering (AREA)
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- Inorganic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
The invention provides a method for preparing ceramic powder through liquid-state CO2. The method comprises: a) introducing liquid-state CO2 into a blasting cylinder to make a ceramic body be immersed in the liquid-state CO2 to achieve a saturated state; b) placing the blasting cylinder into a soil pit, filling soil, and compacting; and c) detonating the blasting cylinder. According to the present invention, the particle size distribution data of the ceramic powder obtained by using the method is close to the particle size distribution data of the high-performance ceramic; and the alkaline solution adding in the grinding process of the conventional method is eliminated, the process is simple, the blasting cylinder can be reused, and the price of the liquid-state CO2 is cheap, such that the further optimization and promotion can be performed on the basis of the method so as to expand the proportion of the fine particle size particles.
Description
Technical field
Present invention relates particularly to a kind of application liquid CO2The method preparing ceramic powder.
Background technology
The method having multiple manufacture ceramic powder at present, is broadly divided into comminuting method and synthetic method.Comminuting method mainly uses
Various mechanical crushing methods, this method is difficult to obtain 1 μm particles below, and is easily introduced impurity.Synthetic method is at atom, molecular water
By reaction, nucleation on Ping, grow up, collect and process and obtain.The grain refine of ceramic powder contributes to obtaining high-performance
Aplitic texture and greatly reduce sintering temperature, thus produce huge economic benefit, table 1 lists several frequently seen mineral
Grain size and the relation of increment multiple.Studying at present and applying more new ceramic material is Si3N4、SiC、ZrO2、Al2O3With
BaTiO3、Si3N4And SiC.Wherein Al2O3It it is one of material of usage amount maximum in current new ceramics.In superfine powder preparation
Exist common problem be: crush efficiency is low, energy consumption is high, production cycle length, can not serialization, powder particle size do not reach use want
Asking and concordance is poor, powder is contaminated seriously.The imagination of powder body development: pay attention to utilizing raw ore directly to prepare powder body is straight with raw ore
Connect and prepare the effective ways that high pure and ultra-fine powder body is reduction cost, used clay, Alumina directly to prepare superfine high-purity
The Al of degree2O3Powder body.
Rise in value after table 1 mineral superfine powder is broken multiple (1998)
When preparing high performance ceramic material, typically require that the granularity of raw material is less than l μm.If the fineness of raw material reaches to receive
Meter level, then the pottery made is referred to as nano ceramics, and performance is more excellent, is the tidemark of current ceramic material development.One
As advanced ceramic glaze require without or as far as possible few containing the granule more than 15 μm, and the glaze after superfine grinding is equal because of fine size
Even, make the glaze smooth planar of ceramic product, glossiness is high, and pin hole is few, and color and luster is more bright-coloured, and the glaze used on product is also
Few.Therefore, the Al of high-purity, nanoscale is obtained by continuous operations mode2O3Powder material will be our target.
High pressure pneumatic component method is the initial stage sixties to begin one's study application in the country that some mining industries such as the U.S. are flourishing
A kind of physics blasting method, Ai Duo Ces Co., Ltd of the U.S. has succeeded in developing liquid CO at first2Explosive cartridge.High pressure pneumatic component
The pressure of pressure ratio explosive blasting is little, about the 1/3 of black powder, the 1/6 of nitrolite, high pressure pneumatic component pressure rise relative to
Explosive is more slowly and the high pressure persistent period is longer, more applicable to broken porous fragility medium, has the most direct fragmentation effect.
Domestic scholars has carried out substantial amounts of experiment work, and Guo Zhixing (1994) utilizes liquefaction CO2As transmission brisance
Medium, before explosion will liquefaction CO2It is filled with explosive cartridge, passes through electrode and heating element heater during work by CO2Heating makes its pressure increase
Add to a certain extent, thus break through explosive cartridge end shear dish, the CO of the rapid expanding that makes to be heated2Valve by explosive cartridge end
Discharge, provide aerodynamic force and thrust for explosion matter, explosion matter cubical expansion is opened.Du Yukun etc. (2012) have carried out supercritical
CO2Jet breaks rock experimental study, and supercritical carbon dioxide fluid has close to liquid high-density with close to the spy of gas low-viscosity
Property, surface tension is little, thus has preferably flowing, infiltration and mass-transfer performance.Confirm supercritical CO2Can effectively reduce brokenly rock door
Limits pressure, large volume crushes to cause rock to occur.
As it is shown in figure 1, when temperature is higher than 31.04 DEG C, and pressure is higher than 7.38MPa, is in liquid CO of Fig. 1 above-critical state2
Just good dissolving, permeability it are provided with;Density is close with liquid, big two orders of magnitude than general gas flow;Viscosity is approximately equal to
The numerical value of gas, diffusion coefficient hundreds times bigger than liquid.
Chinese patent CN 204461254 U discloses a kind of carbon dioxide demolition set.It is specially a kind of carbon dioxide quick-fried
Broken cylinder.
Above-mentioned liquid CO2Broken rock device, very well embodies liquid CO2The moment volume that phase transition process produces expands into
The characteristic of the broken rock of row, and achieve preferable effect.
Summary of the invention
It is an object of the invention to provide a kind of operation utilization simple, repeatable, low price and ceramic powder particle diameter to exist
The micron-sized method preparing ceramic powder.
In order to solve the problems referred to above, the present invention provides a kind of liquid CO2The method preparing ceramic powder, including walking as follows
Rapid:
A) in described explosive cartridge, it is filled with liquid CO2, make described ceramic body immerse liquid CO2Reach saturated;
B) described explosive cartridge is put in heatable adobe sleeping platform, and fill compaction;
C) described explosive cartridge is ignited.
Further, described ceramic body is aluminium oxide.
Further, described step a) particularly as follows:
It is filled with liquid CO in described explosive cartridge2, pressure is set as 10Mpa, and temperature is-10 °, makes described ceramic body immerse
Liquid CO2Reach saturated.
Further, described step b) particularly as follows:
Described explosive cartridge is connected initiation control device by lead-in wire, is then put in heatable adobe sleeping platform, and fill compaction.
Relative to prior art, the present invention has a following technique effect:
Adopt the particle size distribution data closely high-performance ceramic of the ceramic powder being obtained by the present invention, the method
Saving the process of lapping adding aqueous slkali in existing conventional method, operation is simple and the repeatable utilization of explosive cartridge, and liquid CO2Valency
Lattice are cheap.Therefore can optimize further on the basis of the method and promote, expand fine grain granule accounting.
Accompanying drawing explanation
Fig. 1 is carbon dioxide three-phase diagram;
Fig. 2 is the photo of block aluminium oxide before explosion;
Fig. 3 is the photo of the alumina powder after explosion;
Fig. 4 is alumina powder grading curve;
Fig. 5 is bauxite component curve.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail.It should be noted that do not conflicting
In the case of, the embodiment in the application and the feature in embodiment can mutual combination in any.
Embodiment one:
In view of liquid CO2Volume-expanding characteristics higher when having preferable permeability and a phase transformation, the present invention utilizes China specially
Cardox blaster disclosed in profit CN 204461254 U, it is provided that a kind of liquid CO2The method preparing ceramic powder, including such as
Lower step:
A) in explosive cartridge, liquid CO it is filled with2, pressure is set as 10Mpa, and temperature is-10 °, makes ceramic body immerse liquid CO2
Reach saturated;
B) explosive cartridge is connected initiation control device by lead-in wire, be then put in heatable adobe sleeping platform, and fill compaction;
C) explosive cartridge is ignited.
After explosion terminates, block aluminium oxide is by efflorescence, as shown in Figure 3.
Due to liquid CO2Easily penetrating into block aluminium oxide intracell, then heated up by heater, high voltage transient breaks up
Burst disk, liquid CO2Gaseous state CO it is converted in 5-7ms2, volume meeting instantaneous expansion 500-600 times, include liquid CO2Bulk
Aluminium oxide is broken for powder under bigger barometric gradient effect.Similar with above-mentioned scholar's process of the test, the difference of the present invention
It is to be placed in inside high-pressure bottle by explosion matter, utilizes liquid CO2Easily permeate and gasify volumetric expansion dual function, explosion-proof
The moment that sheet breaks, under higher barometric gradient effect, penetrate into block liquid CO within aluminium oxide2Drastically expand, cause
The efflorescence of block aluminium oxide.
By above-mentioned ongoing liquid CO2Carry out ceramic powder preparation and laser particle size analysis is tested, by alumina powder
End is put in water and is disperseed, and then draws 5ml solution with dropper, instills in laser particle analyzer dispersion liquid, experimental test granule
Size distribution curve is as shown in Figure 4.Can be seen that, particle diameter integrated distribution is interval in 20-40 μm.As it is shown in figure 5, particle diameter is less than 83.5
μm account for 90%, this particle size distribution data distance high-performance ceramic or nano ceramics also have a certain distance, but the method saves
Removing to add in existing conventional method the process of lapping of aqueous slkali, operation is simple and the repeatable utilization of explosive cartridge, adds liquid CO2Valency
Lattice are cheap.Therefore can optimize further on the basis of the method and promote, expand fine grain granule accounting.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.All within the spirit and principles in the present invention, that is made any repaiies
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (4)
1. liquid CO2The method preparing ceramic powder, it is characterised in that comprise the steps:
A) in described explosive cartridge, it is filled with liquid CO2, make described ceramic body immerse liquid CO2Reach saturated;
B) described explosive cartridge is put in heatable adobe sleeping platform, and fill compaction;
C) described explosive cartridge is ignited.
2. the method for claim 1, it is characterised in that:
Described ceramic body is aluminium oxide.
3. method as claimed in claim 2, it is characterised in that described step a) particularly as follows:
It is filled with liquid CO in described explosive cartridge2, pressure is set as 10Mpa, and temperature is-10 °, makes described ceramic body immerse liquid
CO2Reach saturated.
4. method as claimed in claim 3, it is characterised in that described step b) particularly as follows:
Described explosive cartridge is connected initiation control device by lead-in wire, is then put in heatable adobe sleeping platform, and fill compaction.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106493373A (en) * | 2016-11-02 | 2017-03-15 | 常州市鼎升环保科技有限公司 | A kind of method that dry ice explosion prepares phosphorus zinc flake |
Citations (9)
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CN1180344A (en) * | 1995-04-05 | 1998-04-29 | 圣戈本/诺顿工业陶瓷股份有限公司 | Method for firing sol-gel alumina particles |
CN201314813Y (en) * | 2008-11-24 | 2009-09-23 | 张海成 | Low-temperature gas blaster |
WO2010059070A1 (en) * | 2008-10-13 | 2010-05-27 | Cuf-Companhia União Fabril, Sgps, S.A. | Ceramic powders coated with a nanoparticle layer and process for obtaining thereof |
CN101754800A (en) * | 2007-04-30 | 2010-06-23 | 阿海珐核能公司 | Preparation of mineral particles in a supercritical CO2 medium |
US20110039103A1 (en) * | 2007-09-28 | 2011-02-17 | Calado Da Silva Joao Manuel | Nanocrystaline spherical ceramic oxides, process for the synthesis and use thereof |
CN102226675A (en) * | 2011-06-13 | 2011-10-26 | 李光武 | Exploder for exploding high-pressure gas or/and liquid or supercritical fluid through pressurization |
CN104436297A (en) * | 2014-11-28 | 2015-03-25 | 中国船舶重工集团公司第七○二研究所 | Power material for manufacturing artificial bone and preparation method of power material |
CN204461254U (en) * | 2015-03-13 | 2015-07-08 | 郭温贤 | Carbon dioxide demolition set |
CN105772189A (en) * | 2016-05-10 | 2016-07-20 | 中国科学院力学研究所 | Device and method for crushing ironstone by high-pressure liquid CO2 |
-
2016
- 2016-08-22 CN CN201610700798.XA patent/CN106045526A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1180344A (en) * | 1995-04-05 | 1998-04-29 | 圣戈本/诺顿工业陶瓷股份有限公司 | Method for firing sol-gel alumina particles |
CN101754800A (en) * | 2007-04-30 | 2010-06-23 | 阿海珐核能公司 | Preparation of mineral particles in a supercritical CO2 medium |
US20110039103A1 (en) * | 2007-09-28 | 2011-02-17 | Calado Da Silva Joao Manuel | Nanocrystaline spherical ceramic oxides, process for the synthesis and use thereof |
WO2010059070A1 (en) * | 2008-10-13 | 2010-05-27 | Cuf-Companhia União Fabril, Sgps, S.A. | Ceramic powders coated with a nanoparticle layer and process for obtaining thereof |
CN201314813Y (en) * | 2008-11-24 | 2009-09-23 | 张海成 | Low-temperature gas blaster |
CN102226675A (en) * | 2011-06-13 | 2011-10-26 | 李光武 | Exploder for exploding high-pressure gas or/and liquid or supercritical fluid through pressurization |
CN104436297A (en) * | 2014-11-28 | 2015-03-25 | 中国船舶重工集团公司第七○二研究所 | Power material for manufacturing artificial bone and preparation method of power material |
CN204461254U (en) * | 2015-03-13 | 2015-07-08 | 郭温贤 | Carbon dioxide demolition set |
CN105772189A (en) * | 2016-05-10 | 2016-07-20 | 中国科学院力学研究所 | Device and method for crushing ironstone by high-pressure liquid CO2 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106493373A (en) * | 2016-11-02 | 2017-03-15 | 常州市鼎升环保科技有限公司 | A kind of method that dry ice explosion prepares phosphorus zinc flake |
CN106493373B (en) * | 2016-11-02 | 2018-06-15 | 日照自力环保科技有限公司 | A kind of method that dry ice explosion prepares phosphorus zinc flake |
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Effective date of registration: 20190612 Address after: 518172 Boshen Building 1001, 6 Changxing North Road, Shengping Community, Longgang District, Shenzhen City, Guangdong Province Applicant after: China Science Qianyan (Shenzhen) Engineering Science Development Co., Ltd. Address before: 100190 No. 15, West North Fourth Ring Road, Haidian District, Beijing Applicant before: Institute of Mechanics of Chinese Academy of Sciences |
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Application publication date: 20161026 |