CN106044830A - Method for recycling and preparing rare earth oxide from neodymium iron boron permanent magnetic powder - Google Patents

Method for recycling and preparing rare earth oxide from neodymium iron boron permanent magnetic powder Download PDF

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Publication number
CN106044830A
CN106044830A CN201610360624.3A CN201610360624A CN106044830A CN 106044830 A CN106044830 A CN 106044830A CN 201610360624 A CN201610360624 A CN 201610360624A CN 106044830 A CN106044830 A CN 106044830A
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rare earth
powder
rare
earth oxide
permanent magnetic
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郭曙强
刘杰
郭磊
张满
马帅
卞玉洋
丁伟中
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/20Compounds containing only rare earth metals as the metal element
    • C01F17/206Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • C10L3/08Production of synthetic natural gas
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B15/00Other processes for the manufacture of iron from iron compounds
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a method for recycling and preparing rare earth oxide from neodymium iron boron permanent magnetic powder. The method includes: well mixing the neodymium iron boron permanent magnetic powder with graphite powder according to a mass percentage ratio of 9:1, tabletting, and putting a mixed sample in a vacuum resistance furnace; vacuumizing until air pressure in a hearth is less than 10 Pa; allowing solid-phase reaction at temperature of 1200-1450 DEG C for 60 min; hydrolyzing a sample obtained by reaction in deionized water, and obtaining rare earth hydroxide and iron powder by means of magnetic separation; using a Muffle furnace to calcine the rare earth hydroxide in an air atmosphere at 600 DEG C for 2 h to obtain the rare earth oxide. Purity of the rare earth oxide recycled by the method is greater than 95%. The method is simple in technological process, environment-friendly, low in cost and easy for industrialization.

Description

A kind of method that rare earth oxide is prepared in recovery from Nd-Fe-B permanent magnetic powder
Technical field
The invention belongs to field of resource recovery technique, relate to a kind of recovering rare earth unit from Nd-Fe-B permanent magnet material Element, the method preparing rare earth oxide.This technique is with solid state reaction under neodymium iron boron and graphite mixed powder vacuum, aggregate sample hydrolysis system Standby rare-earth hydroxide, rare-earth hydroxide calcines to obtain rare earth oxide.
Background technology
Nd-Fe-B permanent magnet material is widely applied to as third generation rare earth permanent-magnetic material, the combination property outstanding due to it Multiple fields of modern industry, its demand is the most increasing.But can produce in the process of manufacture of neodymium iron boron product Powdery, granular, block, pureed etc. various difform waste materials, constitute about the 30% of total amount.And along with electronics produces Product aging, part neodymium iron boron product is discarded.Therefore above-mentioned neodymium iron boron waste material is reclaimed, and extract its Rare Earth Elements Element will produce significant environmental benefit and considerable economic benefit.
Rare earth oxide is because the physicochemical properties of its uniqueness become the object that scholars is widely studied.Rare-earth oxidation Thing has a wide range of applications at aspects such as optical material, catalysis material and magnetic materials.
From NdFeB material, rare earth oxide is prepared in recovery, not only reclaims rare earth resources, and prepare dilute Soil oxide has high surcharge.
Summary of the invention
It is an object of the invention to the method that rare earth oxide is prepared in recovery from Nd-Fe-B permanent magnetic powder.
A kind of method that rare earth oxide is prepared in recovery from Nd-Fe-B permanent magnetic powder of the present invention, it is characterised in that have with Under process and step:
A. Nd-Fe-B permanent magnet material powder and the solid state reaction of powdered graphite: by certain business fast quenching Nd-Fe-B permanent magnetic powder (neodymium 20.20%, praseodymium 4.72%, lanthanum 2.13%, cerium 0.26%, zirconium 5.20%, ferrum 66.35% and boron 1.14%) and powdered graphite press percent mass Ratio is tabletting after the ratio mix homogeneously of 9:1;Vacuum resistance furnace is evacuated to burner hearth internal gas pressure and is less than 10Pa, then by neodymium iron boron In described vacuum resistance furnace, it is heated to 1200-1450 DEG C with graphite aggregate sample, and is incubated 60min;Finally, sample furnace cooling To room temperature, obtain the aggregate sample containing Rare Earth Carbides;
B. the hydrolysis of aggregate sample: above-mentioned aggregate sample is direct plungeed in Enough Dl water and hydrolyze, in hydrolytic process, rare earth carbonization Thing and water react generation rare-earth hydroxide and depart from iron-based body, and the graphite in sample then floats to the water surface, releases a large amount of simultaneously Gas;After hydrolysis terminates at room temperature, flotation is fallen to swim in the graphite of the water surface;
C. the magnetic separation separation of hydrolyzate and the calcining of rare-earth hydroxide: hydrolysis prods is carried out magnetic separation, through repeatedly washing magnetic Choosing, obtains rare-earth hydroxide nano powder and iron powder;Rare-earth hydroxide is used in air atmosphere Muffle furnace 600 DEG C of calcinings 2h, obtains rare earth dioxide;Its purity is more than 95%;Major impurity is that iron sesquioxide can be solid-solution in the unit in ferrum with some Element zirconium and boron.
Compared with the conventional method, the inventive method has the following characteristics that the rare earth dioxide purity 1. reclaiming preparation is big In 95%.2. both at home and abroad the wet processing of report would generally produce a large amount of waste water, and the not only environmental protection of this technique but also low cost, former Material only needs cheap graphite powder, and this technique not only achieves the recovery of rare earth element, and reclaims the surcharge of product High.3. hydrolyzate hydrocarbon gas can reclaim as fuel gas, further increases the surcharge of the method.4. iron powder Iron and steel enterprise's raw material as steel-making can be supplied to as reclaiming side-product.5. this technological process is short, by reasonably setting Meter reactor, it is possible to achieve industrialized production.
Accompanying drawing explanation
Fig. 1 is the X ray diffracting spectrum of rare earth oxide.
Fig. 2 is the back-scattered scanning electron microphotograph of iron powder after hydrolysis.
Detailed description of the invention
In order to preferably describe the present invention, the method provided the present invention below in conjunction with embodiment is made to retouch the most in detail State.
Embodiment 1
Certain business fast quenching Nd-Fe-B permanent magnetic powder is respectively as follows: neodymium 20.20%, praseodymium 4.72%, lanthanum containing different element mass percents 2.13%, cerium 0.26%, zirconium 5.20%, ferrum 66.35% and boron 1.14%.The condition of rare earth oxide is prepared in recovery: by Nd-Fe-B powder End and powdered graphite be by mass percentage 9:1 ratio mix homogeneously after tabletting, vacuum resistance furnace is evacuated to gas in burner hearth Pressure, less than 10Pa, is incubated 60min at a temperature of 1450 DEG C.Sample solid state reaction obtained and deionized water are with 1g/20ml's Ratio mixes, and is hydrolyzed in room temperature, and hydrolysis time is 6h.By the rare-earth hydroxide of gained in atmosphere in 600 DEG C of calcinings Process 2h, obtain rare earth oxide.The mass percent finally giving rare earth oxide and major impurity thereof is respectively as follows: titanium dioxide Neodymium 69.89%, titanium dioxide praseodymium 16.45%, titanium dioxide lanthanum 7.96%, ceria 0.93%, boron 0.06%, zirconium carbide 1.30% and three oxygen Change two ferrum 3.41%.After hydrolysis magnetic separation, gained iron powder Rare Earth Element Contents (quality %) is: neodymium 7.05%, praseodymium 1.39%, lanthanum 0.71% With cerium 0.09%.By above-mentioned iron powder mechanical activation comminution, whole mistake 400 mesh sieves, particle diameter is less than 37 μm, then hydrolyzes magnetic separation gained rare earth unit Cellulose content (quality %) is: neodymium 5.91%, praseodymium 1.30%, lanthanum 0.60% and cerium 0.09%.From the foregoing, the final rare earth oxygen reclaimed The purity of compound is higher than 95.23%, and the response rate is higher than 77%.
Embodiment 2
Certain business fast quenching Nd-Fe-B permanent magnetic powder is respectively as follows: neodymium 20.20%, praseodymium 4.72%, lanthanum containing different element mass percents 2.13%, cerium 0.26%, zirconium 5.20%, ferrum 66.35% and boron 1.14%.The condition of rare earth oxide is prepared in recovery: by Nd-Fe-B powder End and powdered graphite be by mass percentage 9:1 ratio mix homogeneously after tabletting, vacuum resistance furnace is evacuated to gas in burner hearth Pressure, less than 10Pa, is incubated 60min at a temperature of 1200 DEG C.Sample solid state reaction obtained and deionized water are with 1g/20ml's Ratio mixes, and is hydrolyzed in room temperature, and hydrolysis time is 6h.By the rare-earth hydroxide of gained in atmosphere in 600 DEG C of calcinings Process 2h, obtain rare earth oxide.The mass percent finally giving rare earth oxide and major impurity thereof is respectively as follows: titanium dioxide Neodymium 66.27%, titanium dioxide praseodymium 15.44%, titanium dioxide lanthanum 6.98%, ceria 0.74%, boron 1.09%, zirconium carbide 1.80% and three oxygen Change two ferrum 8.68%.After hydrolysis magnetic separation, gained iron powder Rare Earth Element Contents (quality %) is: neodymium 8.12%, praseodymium 1.84%, lanthanum 0.81% With cerium 0.09%.From the foregoing, the purity of the final rare earth oxide reclaimed is higher than 89.43%, the response rate is higher than 67%.
Fig. 1 show the X ray diffracting spectrum of rare earth oxide, collection of illustrative plates can be seen that the thing phase except rare earth oxide Outward, the also peak of iron sesquioxide, the metallic iron being mixed into during magnetic separation separates can be presumably due to.
Fig. 2 show the back-scattered scanning electron microphotograph of iron powder after hydrolysis, it can be seen that after hydrolysis iron powder surface in Flakey indenture, can be seen that from the size of indenture the Rare Earth Carbides particle diameter of generation is more much smaller than iron powder particle diameter, therefore should Iron powder smashes into the chance that when more tiny granule can increase hydrolysis, Rare Earth Carbides contacts with water, thus improves the response rate.

Claims (1)

1. the method that rare earth oxide is prepared in recovery from Nd-Fe-B permanent magnetic powder, it is characterised in that there is following process And step:
A. Nd-Fe-B permanent magnet material powder and the solid state reaction of powdered graphite: by certain business fast quenching Nd-Fe-B permanent magnetic powder (neodymium 20.20%, praseodymium 4.72%, lanthanum 2.13%, cerium 0.26%, zirconium 5.20%, ferrum 66.35% and boron 1.14%) and powdered graphite press percent mass Ratio is tabletting after the ratio mix homogeneously of 9:1;Vacuum resistance furnace is evacuated to burner hearth internal gas pressure and is less than 10Pa, then by neodymium iron boron In described vacuum resistance furnace, it is heated to 1200-1450 DEG C with graphite aggregate sample, and is incubated 60min;Finally, sample furnace cooling To room temperature, obtain the aggregate sample containing Rare Earth Carbides;
B. the hydrolysis of aggregate sample: above-mentioned aggregate sample is direct plungeed in Enough Dl water and hydrolyze;In hydrolytic process, rare earth carbonization Thing and water react generation rare-earth hydroxide and depart from iron-based body, and the graphite in sample then floats to the water surface, releases a large amount of simultaneously Gas;After hydrolysis terminates at room temperature, flotation is fallen to swim in the graphite of the water surface;
C. the magnetic separation separation of hydrolyzate and the calcining of rare-earth hydroxide: hydrolysis prods is carried out magnetic separation;Through repeatedly washing magnetic Choosing, obtains rare-earth hydroxide nano powder and iron powder;Rare-earth hydroxide is used in air atmosphere Muffle furnace 600 DEG C of calcinings 2h, obtains rare earth dioxide;Its purity is more than 95%;Major impurity is that iron sesquioxide can be solid-solution in the unit in ferrum with some Element zirconium and boron.
CN201610360624.3A 2016-05-28 2016-05-28 Method for recycling and preparing rare earth oxide from neodymium iron boron permanent magnetic powder Pending CN106044830A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108866357A (en) * 2018-06-07 2018-11-23 福建省华裕天恒科技有限公司 A kind of method of low-grade NFB waste recovery rare earth
CN109385528A (en) * 2018-11-01 2019-02-26 华南理工大学 The recovery method of rare earth in a kind of useless permanent magnet
CN117684006A (en) * 2023-08-02 2024-03-12 江西省科学院应用物理研究所 Recovery method of NdFeB waste material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104016399A (en) * 2014-06-10 2014-09-03 上海大学 Method for recovering and preparing nano rare earth hydroxide from neodymium iron boron permanent magnet material
CN104036940A (en) * 2013-03-08 2014-09-10 三环瓦克华(北京)磁性器件有限公司 Method for preparing sintered NdFeB magnet
CN104681225A (en) * 2013-12-03 2015-06-03 湖南稀土金属材料研究院 Treating method for improving performance of sintered NdFeB (neodymium iron boron) materials
CN105316485A (en) * 2014-08-05 2016-02-10 阳泉市林兴磁性材料有限责任公司 Recovery method for neodymium iron boron waste free of wastewater discharge

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104036940A (en) * 2013-03-08 2014-09-10 三环瓦克华(北京)磁性器件有限公司 Method for preparing sintered NdFeB magnet
CN104681225A (en) * 2013-12-03 2015-06-03 湖南稀土金属材料研究院 Treating method for improving performance of sintered NdFeB (neodymium iron boron) materials
CN104016399A (en) * 2014-06-10 2014-09-03 上海大学 Method for recovering and preparing nano rare earth hydroxide from neodymium iron boron permanent magnet material
CN105316485A (en) * 2014-08-05 2016-02-10 阳泉市林兴磁性材料有限责任公司 Recovery method for neodymium iron boron waste free of wastewater discharge

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108866357A (en) * 2018-06-07 2018-11-23 福建省华裕天恒科技有限公司 A kind of method of low-grade NFB waste recovery rare earth
CN109385528A (en) * 2018-11-01 2019-02-26 华南理工大学 The recovery method of rare earth in a kind of useless permanent magnet
CN117684006A (en) * 2023-08-02 2024-03-12 江西省科学院应用物理研究所 Recovery method of NdFeB waste material
CN117684006B (en) * 2023-08-02 2024-06-28 江西省科学院应用物理研究所 Recovery method of NdFeB waste material

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Application publication date: 20161026