CN106039809A - Novel filter structure and manufacturing method thereof - Google Patents

Novel filter structure and manufacturing method thereof Download PDF

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Publication number
CN106039809A
CN106039809A CN201610501082.7A CN201610501082A CN106039809A CN 106039809 A CN106039809 A CN 106039809A CN 201610501082 A CN201610501082 A CN 201610501082A CN 106039809 A CN106039809 A CN 106039809A
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CN
China
Prior art keywords
fabric
burr
partial bores
novel
filtration structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610501082.7A
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Chinese (zh)
Inventor
姚水良
陆海全
韩竞
韩竞一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANJI RUNFENG AIR PURIFICATION TECHNOLOGY Co Ltd
Original Assignee
ANJI RUNFENG AIR PURIFICATION TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ANJI RUNFENG AIR PURIFICATION TECHNOLOGY Co Ltd filed Critical ANJI RUNFENG AIR PURIFICATION TECHNOLOGY Co Ltd
Priority to CN201610501082.7A priority Critical patent/CN106039809A/en
Publication of CN106039809A publication Critical patent/CN106039809A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/44Edge filtering elements, i.e. using contiguous impervious surfaces

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)

Abstract

The invention discloses a novel filter structure which comprises a fabric, a plurality of pores and a filtering channel, wherein the pores are formed on the fabric; each pore comprises a deckle edge which is locally connected with the fabric; the plane of the deckle edge and the plane of the fabric have an included angle; the filtering channel is formed between the deckle edge and the deckle edge and/or the deckle edge and the fabric; the maximum clearance of the filtering channel is less than 50 microns. The novel filter structure has the characteristics that the nanometer grain pollutants can be filtered and separated and the filtering efficiency of the filtering section bar is increased.

Description

A kind of Novel filtration structure and manufacture method thereof
Technical field
The present invention relates to air cleaner and manufacturing field thereof, particularly to a kind of Novel filtration structure and system thereof Make method.
Background technology
Along with the development of society, the environmental pollution that the activity of the mankind is caused is on the rise.Current atmosphere quality Deteriorating the most further, the most in recent years, haze sky increases year by year, and what windowing ventilation introduced is severe contamination gas.At present Air cleaner be the separation by particulate matter in fluid or predetermined substance, use absorption, the method absorbing and filtering. Absorption, absorb and filtration employs specific area large multi-orifice material and fibrous material, the former as activated carbon, activated alumina, Molecular sieve etc., the latter's such as NACF and various high-molecular organic material fibers etc., can effectively utilize it big both this The hole of surface area and material internal realizes particulate matter or the separation of predetermined substance in fluid, but when its surface and hole are made completely With rear, separating power will be lost.It addition, in prior art, also use the sintering with aperture filter cloth or band micropore to filter Material carrys out separating granular;Being the filtering material that fibrous material is constituted with aperture filter cloth, bulky grain thing can be on its surface Upper formation filter cake, thus realize the technique effect of high efficiency filter particulate matter;Porous sintered filtering material such as sinterable polymer plate or Sintered pipes, ceramic post sintering plate or sintered pipes, rustless steel sintered plate or sintered pipes, can effectively filter nano-scale particle thing, but its mistake Filtration resistance power is big.
For solving above-mentioned technical problem, Chinese patent 200620031326.1 discloses one and has punching stretch arched hole Screen plate, including metallic plate, be evenly arranged punching stretch arched hole on a metal plate, punching stretch arched hole refers at gold Belong to bridge shape projection that is stamped on plate and that formed, between bridge shape is protruding both sides and metallic plate, form two narrow slits simultaneously.Pass through The setting of said structure, reduces the manufacturing cost of filtering material, improves filter effect.But, along with the expansion of polluter With people's requirement to air cleaning quality, above-mentioned technical scheme is owing to cannot be embodied as the mistake of nano-scale particle pollutant Filter, because meeting the demand of existing depuration quality.
Summary of the invention
An object of the present invention is to provide a kind of Novel filtration structure, it is possible in place of overcoming the deficiencies in the prior art, real Now filtration and separation, the filter efficiency of raising filtration section bar to nano-scale particle pollutant;The two of the purpose of the present invention are to carry For the high accuracy of this kind of Novel filtration structure, high efficiency, the manufacture method of low cost.
One of technical purpose of the present invention has the technical scheme that a kind of Novel filtration structure, bag Include fabric, the multiple pores being opened on described fabric and filtration channel;Described pore includes that part is connected with described fabric Burr, there is angle in the face of described burr with the mask of described fabric;Between burr and burr and/or between burr and described fabric Form described filtration channel, and the maximal clearance of described filtration channel is less than 50 microns.
In the technical program, described pore by destroy fabric formed, thus pore formed time at described fabric On define the mouth that subsides, and be originally used for material that described fabric subsides on mouthful position through destroying rear section and described fabric Body connect thus define described burr, described burr and described fabric are the Nature Link of same material.
Described filtration channel, it is formed by described burr;When the mouth connection limit by described burr Yu described fabric that subsides When being formed with the destruction edge of described fabric, described filtration channel is formed by the gap of described burr and described fabric;When collapsing When swallow is surrounded by the connection change of multiple burr with described fabric, described filtration channel is by the gap shape between burr and burr Become.Meanwhile, between plane and the plane at described fabric place at described burr place, there is angle, thus, the technical program Filtration channel is the gap of interruption-forming of being subsided by burr partial occlusion.
As preferably, the Zhou Changwei of described filtration channel 5 microns ~ 1 meter.
The granule interdiction capability of described filtration channel depends on the edge of its maximal clearance, i.e. burr and the limit of adjacent fabric The gap formed between the gap and/or the edge of adjacent burr that are formed between edge.Now, this maximal clearance is controlled micro-less than 50 Rice, the most in use, oarse-grained pollutant can be piled up in filtration channel import department, thus forms filter cake, the filter of generation Cake can intercept short grained pollutant further.Simultaneously as described filtration channel is to be subsided mouth by burr partial occlusion Formed, thus fluid eventually passing filtration channel through the mouth that subsides, and under the guiding of described burr, creates and turns to, Make filter cake and filtration resistance form balance in dynamically, thus realize nanoscale and pollute the interception of granule, reduced filtration resistance Power, it is to avoid the technical problem that after life-time service, filtration resistance increases, filter cake lost efficacy.
As preferably, the angle between face and the face of described fabric of described burr is 3 ~ 40 °.
As preferably, described burr away from one end of described fabric to the vertical dimension of described fabric more than 0 less than 500 Micron.
In the technical program, between the face and the face at fabric body material place at burr place, there is certain angle Time, the edge of burr certainly exists the point that between and the face at fabric body material place, vertical dimension is maximum, this Away from one end of described fabric on any described burr being in the technical program.
The two of the technical purpose of the present invention have the technical scheme that the system of a kind of Novel filtration structure Make method, comprise the steps: the making step of A. partial bores, by punching press or impinge upon on described fabric formation partial bores, Described partial bores includes partial bores burr;B. the making step of filtration channel, makes described partial bores burr reply by pressing or hitting Forming described pore, the vertical dimension on the top of described burr to described fabric is less than 500 microns.
In the practice that studies for a long period of time, inventor finds, the hole fabrication techniques of existing punching stretch exists great limitation, It is only applicable to the material with certain ductility, such as metal material, and does not has ductility or ductility poor for other Material then cannot use, and metal material also exists, and price is higher, weight is bigger, corrosion-prone defect;Meanwhile, existing punching Pressure stretching technique there is also the defect of precision controlling weak effect, thus has difficulties when making micron-sized poromerics. And in the technical program, the making of pore have passed through two steps: one, is formed on fabric by the way of punching press or shock The greenware condition partial bores of pore and the greenware condition partial bores burr of burr, two, by pressure or hit Mode makes the partial bores burr formed in the step one direction reply towards fabric thus forms filtration channel.
Specifically, step one, punching press or the mode of shock, destroy the complete of fabric, form partial bores, institute on its surface The partial bores stated includes partial bores burr and the mouth that subsides.Now, punching press or shock the partial bores burr formed open relatively Greatly, i.e. angle angle between partial bores burr and fabric is bigger.Step 2, presses or the mode hit acts on partial bores burr, Making partial bores burr reply (trend i.e. filling the mouth that subsides) to fabric side, this reply is partial recovery (partial bores burr Return back to there is a less angle with fabric), now define burr and the filtration channel of end-state.The technical program Compared with the mode of existing laser drilling on a metal plate, processing cost is low, it is high to manufacture efficiency, and in aforesaid documents The technical scheme of punching stretch compare, subject range is wider, machining accuracy is easier to hold.
As preferably, in the making step of described partial bores, punching needle is used to complete the making of partial bores;Described local Hole burr are less than 5 millimeters away from the vertical dimension of one end extremely described fabric of described fabric.
In the technical program, the junction of described partial bores burr and described fabric forms the edge of the mouth that subsides, and institute The aperture stating the mouth that subsides is 100 ~ 250 microns.
As preferably, in the making step of described partial bores, staking punch is used to complete the making of partial bores;Described local Hole burr are 2 ~ 5 millimeters away from the vertical dimension of one end extremely described fabric of described fabric.
As preferably, the specification of described staking punch is 0.5 ~ 12 millimeter × 0.5 ~ 3 millimeter, punching press time the cutting of staking punch cutter Cutting cone angle is 20 ° ~ 90 °.Fabric
As preferably, the specification of described staking punch is 0.5 ~ 12 millimeter × 0.5 ~ 3 millimeter, punching press time staking punch cutter cutting cone Angle is 30 ° ~ 60 °.
As preferably, described fabric is metal, plastics, rubber, paper, glass, the complex of one or more of pottery.
In the technical program, due to the technical scheme replied after have employed punching press, thus, for the choosing of applicable material Select leeway relatively big, fixed class, the material with flatness all can make filtration by this technique, thus can be according to applicable The demand of environment selects different materials.
As preferably, the thickness of described fabric is 1 micron ~ 1 centimetre.
In sum, the method have the advantages that
(1) filtration to nano-scale particle pollutant and separation, the filter efficiency of raising filtration section bar are realized;
(2) manufacturing process high accuracy, high efficiency, low cost.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the Novel filtration structure of the embodiment of the present invention 1;
Fig. 2 is the Partial enlarged side view of Fig. 1;
Fig. 3 is the close-up top view of Fig. 1;
Fig. 4 is the schematic diagram of the filter cake that the Novel filtration structure of the embodiment of the present invention 1 is formed in use;
Fig. 5 is the schematic diagram of the fabric of the embodiment of the present invention 1;
Fig. 6 is the schematic diagram of the partial bores of the embodiment of the present invention 1;
Fig. 7 is the schematic diagram of the Novel filtration structure of the embodiment of the present invention 2;
Fig. 8 is the novel filter material Removal efficiency of particulate matter of the embodiment of the present invention 1;
Fig. 9 is the novel filter material Removal efficiency of particulate matter of the embodiment of the present invention 2.
Detailed description of the invention
Below in conjunction with the accompanying drawings and preferably the present invention will be further described in detail for scheme.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art The present embodiment can be made after reading this specification by member as required does not has the amendment of creative contribution, but as long as at this All protected by Patent Law in the right of invention.
Embodiment 1: as it is shown in figure 1, a kind of Novel filtration structure, be 100mm(length including specification) × 100mm(width) × 0.5mm(is thick) the fabric 100 of aluminum matter, rectangular array with 8 × 22 pore 200 on fabric 100, the shape of pore 200 For rectangle.As shown in Figures 2 and 3, pore 200 includes that specification is 9mm(length) × 2mm(width) burr 201 of rectangle, burr 201 with Fabric 100 is connected with fabric 100 for same material and part, and forms the angle of 39 ° between burr 201 and fabric 100;Burr The edge of 201 and fabric 100 form the gap between the edge of pore 200 and form filtration channel 300.The top of burr 201 is (remote One end from fabric) to the vertical dimension (h of fabric 1001) it is 65 microns, the maximal clearance of filtration channel 300 is 50 microns, mistake The Zhou Changwei 46 millimeters of filter passage 300.Certainly, in other embodiments, the thickness of fabric 100 can be 1 micron or 1 li Rice, the maximal clearance of the filtration channel 300 made can be 98 microns or 20 microns.
During work, oarse-grained pollutant define filter cake as shown in Figure 4 in filtration channel 300, are tied by filter cake Structure filters nanoscale pollutant.
The manufacture method of this kind of Novel filtration structure comprises the technical steps that:
(1) making step of partial bores, on aluminum matter fabric 100 as shown in Figure 5, uses stamping machine, titanium staking punch (head length 10 millimeters, wide 2 millimeters, between head stamping surface and aluminium sheet plane 30oAngle i.e. taper lead angle is 30 °) go out partial bores 200 ', partial bores 200 ' include partial bores burr 201 ', the length (l) of partial bores burr 201 ' be 9 millimeters, width (b) be 2 Millimeter and the partial bores height (h of 3 millimeters2), partial bores height is partial bores burr away from vertical to fabric of one end of fabric Distance, the schematic diagram of partial bores 200 ' is as shown in Figure 6;
(2) making step of pore, by press, to partial bores burr 201 ' pressure testing so that it is reply to the direction of fabric 100, Thus form pore 200, now the top of burr 201 is to the vertical dimension (h of fabric 1001) it is 65 microns.
Staking punch also can use head length 8 millimeters, angle wide 3 millimeters, between head stamping surface and aluminium sheet to be 20 ° or head Minister 12 millimeters, wide 1 millimeter, the specification that angle is 90 ° between head stamping surface and aluminium sheet, the partial bores of the partial bores made The top of burr 201 ' is 2 millimeters or 5 millimeters to the vertical dimension of fabric 100.
Utilize the novel filter material of the present embodiment that above-mentioned technique makes, its Removal efficiency of particulate matter as shown in Figure 8:
Fig. 8. the novel filter material Removal efficiency of particulate matter of embodiment 1
Embodiment 2: as it is shown in fig. 7, a kind of Novel filtration structure, be 100mm(length including specification) × 100mm(width) × 1mm The fabric 100 of the stainless steel of (thick) and the pore 200 on fabric 100 of annular array, the projection of shape of pore 200 is four Dihedral.Pore 200 includes 4 burr 201, and burr 201 and fabric 100 are the Nature Link of same material and burr 201 and face Material 100 has the angle of 15 °, and the maximal clearance of filtration channel 300 is 10 microns, the Zhou Changwei 0.4 destroying edge of burr 201 Millimeter.
It will be appreciated, of course, that in other implementations, the projection of shape of pore 200 can be five-pointed star, hexagon In other polygon figures, now the number of burr 201 is identical with the angle number of figure;A kind of novel filter material also may be used As required, same fabric 100 is offered the pore 200 and as shown in this embodiment of rectangle as described in Example 1 Polygonal pore 200.
Utilize the novel filter material of the present embodiment that above-mentioned technique makes, its Removal efficiency of particulate matter as shown in Figure 9:
Fig. 9. the Removal efficiency of particulate matter of the novel filter material of embodiment 2
Embodiment 3: the manufacture method of a kind of Novel filtration structure, the specification of polyethylene film used is 1m(length) × 0.3m(width) × 0.05mm(is thick), (needle section is carefully 1 micron, cone angle 30 to utilize stamping machine and rustless steel punching needleo) go out diameter 180 microns Partial bores, partial bores height (i.e. the top of partial bores burr is to the vertical height of fabric) about 1 millimeter.Then returned by flat board Multiple, partial bores height pressure is returned back to the pore height of 0.5 millimeter.The thus maximal clearance of the filtration channel 300 that method is formed Less than about 100 microns.
Embodiment 4: the manufacture method of a kind of Novel filtration structure, the specification of paper used is 0.3m(length) × 0.2m(width) × 0.05mm(is thick).(needle section is carefully 1 micron, cone angle 30 to utilize rustless steel punching needleo) go out the local of diameter 180 microns Hole, partial bores height about 1 millimeter.Then replied by flat board, partial bores height is pressed onto the pore-forming height of 0.5 millimeter.Thus Less than about 100 microns, the maximal clearance of the filtration channel 300 that method is formed.

Claims (9)

1. a Novel filtration structure, it is characterised in that: include fabric (100), the multiple hairs being opened on described fabric (100) Hole (200) and filtration channel (300);
Described pore (200) includes the burr (201) that part is connected, the face of described burr (201) and institute with described fabric (100) The mask stating fabric (100) has angle;
Described filtration channel is formed between burr (201) and burr (201) and/or between burr (201) and described fabric (100) , and the maximal clearance of described filtration channel (300) is less than 50 microns (300).
A kind of Novel filtration structure the most according to claim 1, it is characterised in that: described burr (201) are away from described One end of material (100) is less than 500 microns to the vertical dimension of the body of described fabric (100) more than 0.
A kind of Novel filtration structure the most according to claim 1, it is characterised in that: the girth of described filtration channel (300) It it is 5 microns ~ 1 meter.
4. the manufacture method of a Novel filtration structure, it is characterised in that: for described in any one of manufacturing claims 1 or 2 or 3 A kind of novel filter material, comprise the steps,
A. the making step of partial bores (200 '), by punching press or impinge upon that described fabric (100) is upper forms described partial bores (200 '), described partial bores (200 ') includes partial bores burr (201 ');
B. the making step of filtration channel (300), makes described partial bores burr (201 ') reply the described hair of formation by pressing or hitting Hole (200) and filtration channel (300), the vertical dimension on the top of described burr (201) to described fabric (100) is micro-less than 500 Rice.
The manufacture method of a kind of Novel filtration structure the most according to claim 4, it is characterised in that: described partial bores In making step, punching needle is used to complete the making of partial bores (200 ');Described partial bores burr (201 ') is away from described fabric (100) one end is less than 5 millimeters to the vertical dimension of described fabric (100).
The manufacture method of a kind of Novel filtration structure the most according to claim 5, it is characterised in that: described partial bores In making step, staking punch is used to complete the making of partial bores (200 ');Described partial bores burr (201 ') away from described Material (100) one end is 2 ~ 5 millimeters to the vertical dimension of described fabric (100).
The manufacture method of a kind of Novel filtration structure the most according to claim 7, it is characterised in that: the rule of described staking punch Lattice are 0.5 ~ 12 millimeter × 0.5 ~ 3 millimeter, punching press time staking punch cutter taper lead angle be 20 ° ~ 90 °.
8. according to the manufacture method of a kind of Novel filtration structure described in any one of claim 5 or 6 or 7, it is characterised in that: institute Stating fabric (100) is metal, plastics, rubber, paper, glass, the mixed complex of one or more of pottery.
The manufacture method of a kind of Novel filtration structure the most according to claim 8, it is characterised in that: described fabric (100) Thickness be 1 micron ~ 1 centimetre.
CN201610501082.7A 2016-06-30 2016-06-30 Novel filter structure and manufacturing method thereof Pending CN106039809A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108744686A (en) * 2018-09-10 2018-11-06 净化控股集团股份有限公司 A kind of filter

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4597871A (en) * 1979-05-25 1986-07-01 Hitachi, Ltd. Apparatus for removing foreign matters
CN2897390Y (en) * 2006-03-28 2007-05-09 申玉臣 Filtering plate wiht press stretching arched hole
CN2907843Y (en) * 2006-04-10 2007-06-06 吴耀琪 Air filter plate
CN201760174U (en) * 2010-08-11 2011-03-16 许智裕 Whirlpool type filter
CN203695408U (en) * 2014-01-22 2014-07-09 广州圣智慧展精密滤清器有限公司 Filtering structure
CN203954776U (en) * 2014-06-04 2014-11-26 南通中集大型储罐有限公司 Lautertuns and filtration sieve plate thereof
CN204208380U (en) * 2014-11-03 2015-03-18 张华丰 A kind of filter material and adopt the filter core of this filter material
CN205948465U (en) * 2016-06-30 2017-02-15 安吉润风空气净化科技有限公司 Novel filtration

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4597871A (en) * 1979-05-25 1986-07-01 Hitachi, Ltd. Apparatus for removing foreign matters
CN2897390Y (en) * 2006-03-28 2007-05-09 申玉臣 Filtering plate wiht press stretching arched hole
CN2907843Y (en) * 2006-04-10 2007-06-06 吴耀琪 Air filter plate
CN201760174U (en) * 2010-08-11 2011-03-16 许智裕 Whirlpool type filter
CN203695408U (en) * 2014-01-22 2014-07-09 广州圣智慧展精密滤清器有限公司 Filtering structure
CN203954776U (en) * 2014-06-04 2014-11-26 南通中集大型储罐有限公司 Lautertuns and filtration sieve plate thereof
CN204208380U (en) * 2014-11-03 2015-03-18 张华丰 A kind of filter material and adopt the filter core of this filter material
CN205948465U (en) * 2016-06-30 2017-02-15 安吉润风空气净化科技有限公司 Novel filtration

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108744686A (en) * 2018-09-10 2018-11-06 净化控股集团股份有限公司 A kind of filter

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