CN106036987B - tobacco leaf processing method - Google Patents

tobacco leaf processing method Download PDF

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Publication number
CN106036987B
CN106036987B CN201610569346.2A CN201610569346A CN106036987B CN 106036987 B CN106036987 B CN 106036987B CN 201610569346 A CN201610569346 A CN 201610569346A CN 106036987 B CN106036987 B CN 106036987B
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China
Prior art keywords
tobacco leaf
blade
leaf
processing method
moisture content
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Active
Application number
CN201610569346.2A
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Chinese (zh)
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CN106036987A (en
Inventor
王亚平
包可翔
吴清辉
卓思楚
张明乾
李锐
唐浩
范坚强
谢志坤
李菁菁
李雨江
季舜华
陈少滨
陈义强
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China Tobacco Co
China Tobacco Fujian Industrial Co Ltd
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China Tobacco Co
China Tobacco Fujian Industrial Co Ltd
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Priority to CN201610569346.2A priority Critical patent/CN106036987B/en
Publication of CN106036987A publication Critical patent/CN106036987A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B5/00Stripping tobacco; Treatment of stems or ribs
    • A24B5/04Stripping tobacco; Treatment of stems or ribs by cutting out the stem
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/18Other treatment of leaves, e.g. puffing, crimpling, cleaning
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B9/00Control of the moisture content of tobacco products, e.g. cigars, cigarettes, pipe tobacco

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  • Manufacture Of Tobacco Products (AREA)

Abstract

The present invention relates to a kind of tobacco leaf processing method, this method includes:Tobacco leaf is tentatively toasted, the tobacco leaf is made choice and cut according to the appearance attribute of the tobacco leaf after preliminary baking, so that the blade of the tobacco leaf and offal separation;Adjust the moisture content of the blade;Alcoholization processing is carried out to the blade.The present invention is by way of selecting and cutting, the blade and offal of tobacco leaf after just baking are separated, the middle means using beating and double roasting compared with the prior art, it is omitted and beats leaf process, reduce that making for tobacco leaf is broken, improve the quality of tobacco leaf, while this tobacco leaf process flow of the present invention is relatively simple, human and material resources, financial resources can be saved, reduce processing cost.

Description

Tobacco leaf processing method
Technical field
The present invention relates to tobacco manufacture field more particularly to a kind of tobacco leaf processing methods.
Background technology
Maturity is an important factor for quality of tobacco is weighed in classification and the basis for influencing cigarette quality, is flue-cured tobacco classification Primary factor.The world is respectively produced in the tobacco leaf grading standard of cigarette country, and maturity is all classified as the first important gradation factor.
One important source material of cigarette manufacture is complete ripeness tobacco leaf, and complete ripeness tobacco leaf generally refers to develop abundant, well-fed Upper tobacco leaf further carries out inherent Physiology and biochemistry transformation, free state nitrogen is thoroughly degraded, soluble after technical maturity is reached The more consumption of sugar, pigment also occur more fully to convert, usually have on tobacco leaf body more " senile plaque expelling ".External appearance characteristic is blade It is loose, oil is few, the food value of leaf is relatively dry, blade face wrinkle is folded, and particle is more, is mostly orange and rufous tobacco leaf, and has apparent ripe spot, Wen Xiang is protruded.At present, with the raising of production technology level, domestic complete ripeness tobacco leaf annual output accounts for the 0.5%-5% of total output.
At present, beating and double roasting is important link in Cigarette Industrial Enterprise production, beating and double roasting can by tobacco leaf and offal into Row separation and baking mainly include stock, vacuum conditioning, paving leaf, leaves moisting, sieve sand, select, beating leaf and remove stalk, blade redrying, offal The processes such as redrying, blade packaging, offal packaging.
Redrying enterprise is slightly inadequate in the quality control of beating and double roasting, restricts the development of cigarette enterprise.It is answered beating leaf In roasting process, tobacco leaf is acted on by mechanical external force, is made broken it is difficult to avoid generating some, is become offal, make broken result Reduce the availability of product.
It should be noted that the information for being disclosed in background of invention part is merely intended to increase the totality to the present invention The understanding of background, and be not construed as recognizing or imply the information structure in any form by those skilled in the art public affairs The prior art known.
The content of the invention
It is broken to be reduced as far as making for tobacco leaf the purpose of the present invention is to propose to a kind of tobacco leaf processing method.
To achieve the above object, the present invention provides a kind of tobacco leaf processing method, including:
Tobacco leaf is tentatively toasted, the tobacco leaf is selected according to the appearance attribute of the tobacco leaf after preliminary baking It selects and cuts, so that the blade of the tobacco leaf and offal separation;
Adjust the moisture content of the blade;
Alcoholization processing is carried out to the blade.
Further, the appearance attribute of the tobacco leaf includes smelling fragrant, glossy degree, pliability, sophistication, thickness, freshness, light At least one of damp degree and the uniformity.
Further, when the tobacco leaf is made choice and cut, the step of classifying to the blade is further included.
Further, the appearance attribute of the tobacco leaf after the basis tentatively baking makes choice and cuts out to the tobacco leaf It cuts, so that the separated concrete operations of blade and offal of the tobacco leaf include:
According to the appearance attribute of the tobacco leaf after preliminary baking, classification sanction is carried out to the different zones of tobacco leaf every described It cuts, the offal reject that will be singled out, and the blade of tobacco leaf described in multi-disc is divided into the different multiple classifications of good and bad grade by region.
Further, the concrete operations of the moisture content of the adjustment blade include:
The moisture content of the blade is adjusted to 13.1%-14%.
Further, the method for the moisture content of the adjustment blade is that moisture content is carried out using Temperature and Humidity Control room Adjustment.
Further, the tobacco leaf is complete ripeness tobacco leaf.
Further, the concrete operations that alcoholization processing is carried out to the blade include:
The blade is refined 5-7 months in the light protected environment for being 23 DEG C -28 DEG C in temperature.
Further, in the concrete operations that alcoholization processing is carried out to the blade, environment temperature is 26 DEG C, refines the time For 6 months.
Further, this method further includes:
Moisture content modulation is carried out to the separated offal and loading packing is carried out to the offal.
Based on above-mentioned technical proposal, the present invention is by way of selecting and cutting to the blade and offal of the tobacco leaf after just baking It is separated, compared with the prior art the middle means using beating and double roasting, is omitted and beats leaf process, it is broken to reduce making for tobacco leaf, Improve the quality of tobacco leaf, while this tobacco leaf process flow of the present invention is relatively simple, can save human and material resources, Financial resources reduce processing cost.
Description of the drawings
Attached drawing described herein is used for providing a further understanding of the present invention, forms the part of the application, this hair Bright schematic description and description does not constitute improper limitations of the present invention for explaining the present invention.In the accompanying drawings:
Fig. 1 is the flow chart of tobacco leaf processing method one embodiment of the present invention.
Fig. 2 is the flow chart of another embodiment of tobacco leaf processing method of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in embodiment is clearly and completely retouched It states.Obviously, described embodiment is only the part of the embodiment of the present invention, instead of all the embodiments.Based on this hair Bright embodiment, the every other implementation that those of ordinary skill in the art are obtained without making creative work Example, belongs to the scope of protection of the invention.
In the description of the present invention, it is to be understood that term " " center ", " transverse direction ", " longitudinal direction ", "front", "rear", The orientation or position relationship of the instructions such as "left", "right", " on ", " under ", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description rather than instruction or dark Show that signified device or element there must be specific orientation, with specific azimuth configuration and operation, thus it is it is not intended that right The limitation of the scope of the present invention.
Inventor study for a long period of time to raw tobacco material and use in find, progress and production level with production technology It is continuously improved, cigarette industry constantly pursues the high quality of tobacco leaf, in recent years the seedling-forming rate in field to tobacco leaf and modulation after ripening Degree also reaches a higher requirement.But due to the constraint of traditional processing pattern, tobacco leaf cannot get due attention and valency Value makes full use of, and can cause in process it is obvious make broken, seriously affect the raising of quality of tobacco.In order to It is less as much as possible to make a kind of broken, improved tobacco leaf processing method of present invention proposition.
As shown in Figure 1, the flow chart for tobacco leaf processing method one embodiment of the present invention.In this embodiment, at tobacco leaf Reason method includes:
Step 101:Tobacco leaf is tentatively toasted;
Step 102:The tobacco leaf is made choice and cut according to the appearance attribute of the tobacco leaf after preliminary baking, with Make the blade of the tobacco leaf and offal separation;
Step 103:The moisture content of the blade is adjusted, moisture content adjustment is carried out to the blade after separation, purpose one is The moisture content for being suitble to alcoholization is made it have, second is that being consistent the moisture content of blade various pieces;
Step 104:Alcoholization processing is carried out to the blade, alcoholization processing is carried out to the blade after adjustment moisture content, it can So that alcoholization effect is more preferable.
In the above-described embodiments, the blade and offal of the tobacco leaf after just baking are divided by way of selecting and cutting From middle means using beating and double roasting compared with the prior art are omitted and beat leaf process, and it is broken to reduce making for tobacco leaf, improves The quality of tobacco leaf, while this tobacco leaf process flow of the present invention is relatively simple, can save human and material resources, financial resources, drops Reduction process cost.
In the above-described embodiments, the foundation for making choice and cutting to tobacco leaf includes the appearance attribute of tobacco leaf, the appearance category Property include smelling at least one of fragrant, glossy degree, pliability, sophistication, thickness, freshness, glossiness and uniformity.
On the basis of above-described embodiment, when the tobacco leaf is made choice and cut, it can also include to the leaf The step of piece is classified.The method specifically classified to blade can there are many, for example blade can integrally be carried out Classification can also classify to the different zones of blade, different parts.
As shown in Fig. 2, it is the flow chart of another embodiment of tobacco leaf processing method of the present invention, in this embodiment, with Fig. 1 Illustrated embodiment difference lies in step 102 be replaced by step 102 ', step 102 ' concrete operations include:
According to the appearance attribute of the tobacco leaf after preliminary baking, classification sanction is carried out to the different zones of tobacco leaf every described It cuts, the offal reject that will be singled out, and the blade of tobacco leaf described in multi-disc is divided into the different multiple classifications of good and bad grade by region.
Wherein, the offal after separation can also carry out moisture content modulation and carry out loading packing to the offal, to offal Going mouldy for offal can be prevented by carrying out moisture content modulation, and specifically, the moisture content of offal can be adjusted to 13.1%-14%, cigarette Stalk need not be refined, convenient for making stem or thin slice later after offal packaging.
In the above-described embodiments, the classification of tobacco leaf is divided according to region, i.e., the different zones of every tobacco leaf, The classification that different parts may have been categorized into, the blade of multi-disc tobacco leaf cut classification afterwards according to region and mix, multi-disc Tobacco leaf is divided into the different multiple classifications of good and bad grade in total.
Preferably, blade be divided into A (excellent), B (good), C (in) three classes.Specific principle of classification may refer to following table 1.
The appearance attribute evaluation table of 1 tobacco leaf of table
Blade classification Smell perfume (or spice) Glossy degree Pliability Thickness Freshness The uniformity Sophistication Glossiness
A classes (excellent) It is dense By force It is good It is medium It is good It is good It is good By force
B classes (good) By force It is relatively strong Preferably It is thicker Preferably Preferably Preferably It is relatively strong
C classes (in) In Generally Generally It is thick Generally Generally Generally Generally
It should be noted that although the performance of B classes and C class blades is than excellent slightly worse good or show as in table 1 Deng, but when dividing classification, following principle may be employed:
If the appearance attribute in some region of certain piece blade shows as excellent, the blade in the region is divided into A classes; If at least one shows as good in the appearance attribute in some region of certain piece blade, the blade in the region is divided into B Class;If at least one shows as in the appearance attribute in some region of certain piece blade, the blade in the region is divided For C classes.
It follows that the tobacco leaf processing method in the embodiment can not only separate blade and offal, it can also be to leaf Piece is classified, this cannot be accomplished in the prior art using beating and double roasting process to handle tobacco leaf.Blade is divided Class can fully develop the high quality and unique value of tobacco leaf, using different types of blade as different grades of volume The raw material of cigarette manufacture improve the utility value of tobacco leaf.
As a preferred embodiment of moisture content set-up procedure, the moisture content of the blade can be adjusted to 13.1%-14%.Moisture content is adjusted to 11%-13% mostly in compared with the prior art, it will be aqueous in the embodiment of the present invention Rate is adjusted to 13.1%-14%, i.e., higher than general standard, can improve the quality of blade during alcoholization, speeding-up blade includes The conversion of object is conducive to shorten the alcoholization cycle, reduces capital turnover cost.
In above-mentioned each embodiment, traditional dry cooling can be selected to the method for adjustment of the moisture content of the blade Humidification moisture regain process means, the process means are relatively ripe, easy to operate.
The adjustment of the moisture content of the blade can also be adjusted using Temperature and Humidity Control room, wherein Temperature and Humidity Control Room is the confined space that environment temperature is specific temperature and humidity, and its temperature and humidity can carry out according to actual needs Adjustment, this method that moisture content is adjusted by ambient temperature and humidity, it is convenient to omit it is dry to make broken link, it is water stain to reduce generation The quality of blade can be effectively ensured in the chance of cigarette.The humidification moisture regain that this method can also be omitted in traditional handicraft heats process, It avoids due to blade humidity absorption and release and reduces leaf quality, avoid blade and scattering and disappearing for aroma substance is caused due to heating.
Specifically, blade can be dried using drier or by the air in Temperature and Humidity Control room into Row humidification, to adjust the moisture content of blade.
Tobacco leaf processing method in above-mentioned each embodiment can be adapted for various Tobacco Types, it is preferable that the tobacco leaf For complete ripeness tobacco leaf, complete ripeness tobacco leaf possesses abundant development, nutritional sufficiency, blade is loose, oil is few, the food value of leaf is relatively dry, Wen Xiang is protruded The features such as.
In view of the These characteristics of complete ripeness tobacco leaf, in one embodiment of the tobacco leaf processing method of the present invention, to the leaf The concrete operations that piece carries out alcoholization processing can include:
The blade is refined 5-7 months in the light protected environment for being 23 DEG C -28 DEG C in temperature.
Preferably, environment temperature is 26 DEG C, and the alcoholization time is 6 months.The alcoholization time generally requires 18-24 in the prior art A month, in the embodiment of the present invention selected tobacco leaf be complete ripeness tobacco leaf, inventor find complete ripeness tobacco leaf chemical composition field into A degree of conversion is gone, the equal size of carbohydrate is relatively low, therefore inventor will refine the time and be arranged to 5-7 Month, and preferably 6 months, and this cycle is that can reach more satisfactory alcoholization quality.After refining cycle time, not only may be used With improve refine efficiency, reduce cost, can also avoid due to alcoholization the time too long and increase cause tobacco leaf go bad go mouldy can It can property.
Before refining blade, Carton step can also be included.Specifically, by sorted blade according to difference Classification put on black plastic bag, and be fitted into alcoholization wooden case, each wooden case can fill 4 bags of tobacco leaves, 20 kilograms every bag or so.Modeling A length of 1 meter of material bag, width are 0.4 meter;A length of 1 meter of wooden case, it is wide and it is high be 0.6 meter.The polybag of the size and alcoholization wood Case can make blade loose, not squeeze, be conducive to refine and reduction make it is broken, and access conveniently.
The operating process of tobacco leaf processing method one embodiment of the present invention is illustrated below:
In the present embodiment, tobacco leaf is complete ripeness tobacco leaf.
First, complete ripeness tobacco leaf is tentatively baked, according to the difference of the appearance attribute of complete ripeness tobacco leaf after just baking, by difference Region to complete ripeness tobacco leaf carry out choosing cut, by the blade of complete ripeness tobacco leaf be divided into A classes (excellent), B classes (good), C classes (in) three classes.Wherein, A Class (excellent) leaf quality is optimal, and each attribute behaves oneself best;B classes (good) leaf quality is good, and each attribute performance is preferable;C classes (in) Leaf quality is general, and each attribute performance is medium.
Secondly, it is 13.1-14.0% to adjust the moisture content per partial blade.Leaf water content situation after being cut according to choosing, In specific Temperature and Humidity Control room, adjustment each several part leaf water content uniformly reaches 13.1-14.0%.
Finally, blade set black plastic bag is packed into blade alcoholization wooden case, is protected from light in the environment for being 26 degree or so in temperature Alcoholization 6 months or so.Each wooden case fills 4 bags of tobacco leaves, 20 kilograms every bag or so.A length of 1 meter of polybag, width are 0.4 meter;Wooden case A length of 1 meter, it is wide and it is high be 0.6 meter.
In the following, first to the different classes of final blade that is obtained using the above method and according to conventional beating and double roasting and refine The common blade of acquirement carries out chopping, and then the part attribute of the cut tobacco of various blades is compared, as follows:
The performance contrast table of the cut tobacco of 2 final blade of table and the cut tobacco of common blade
Sample message Smell perfume (or spice) Glossy degree Glossiness The uniformity Score value/broken rate Total score
A classes (excellent) 8.8 7.8 8.3 8.6 9.5/2.3% 43
B classes (good) 8.1 7.4 8.0 8.2 9.2/3.7% 40.9
C classes (in) 7.3 7.1 7.6 7.7 9.0/4.5% 38.7
Common blade 7.5 7.0 7.3 7.5 6.3/18.6% 35.6
By table 2 as it can be seen that in terms of perfume (or spice) is smelt, the performance of common blade is only slightly above C class blades;Glossy degree, glossiness, Evenness etc., the performance of common blade are under C class blades;Broken aspect is being made, the broken rate of common blade substantially adds Greatly, much larger than the broken rate of other three classes blades.
It is obtained by the different classes of final blade obtained using the above method and according to conventional beating and double roasting and alcoholization Blade compared after chopping rolls by smokeing panel test:
The performance contrast table of 3 final blade of table and common blade
Sample message Aroma quality Perfume quantity Miscellaneous gas Irritation Pleasant impression Total score
A classes (excellent) 8.7 7.9 8.7 8.8 8.5 42.6
B classes (good) 8.2 7.5 8.3 8.3 8.1 40.4
C classes (in) 7.5 7.3 7.9 7.9 7.6 38.2
Common blade 7.1 6.8 7.2 7.3 7.0 35.4
By table 3 as it can be seen that in terms of aroma quality and perfume quantity, the performance of common blade is significantly lower than C class blades, miscellaneous gas, thorn It is weaker to swash the performance of property, pleasant impression also than C class blades.
Pass through the explanation of multiple embodiments to tobacco leaf processing method of the present invention, it can be seen that tobacco leaf processing method of the present invention Embodiment is cut by carrying out classification choosing to blade, adjusts moisture content, and set bag encasement alcoholization has reached and carried out upgrading of guaranteeing the quality to blade Purpose.During choosing is cut, it is omitted and beats leaf process, it is broken to avoid making for blade;Humidification moisture regain is omitted and heats process, keeps away Blade is exempted from due to humidity absorption and release and has reduced leaf quality, avoided blade and scattering and disappearing for aroma substance is caused due to heating, also There is moisture moisture regain is improper to cause water stain cigarette, seriously affect leaf quality;It avoids since the alcoholization time increases cigarette work very much long Industry production cost and tobacco leaf is caused to go bad the possibility gone mouldy.The present invention tobacco leaf processing method dramatically save human and material resources, Financial resources, it is broken to reduce making for beating and double roasting process, improves quality of tobacco, shortens the alcoholization cycle, for raw tobacco material value It makes full use of and provides a kind of effective way.
Finally it should be noted that:The above embodiments are merely illustrative of the technical scheme of the present invention and are not intended to be limiting thereof;To the greatest extent The present invention is described in detail with reference to preferred embodiments for pipe, those of ordinary skills in the art should understand that:Still It can modify to the specific embodiment of the present invention or equivalent substitution is carried out to some technical characteristics;Without departing from this hair The spirit of bright technical solution should all cover among the claimed technical solution scope of the present invention.

Claims (9)

1. a kind of tobacco leaf processing method, which is characterized in that including:
Complete ripeness tobacco leaf is tentatively toasted, the tobacco leaf is selected according to the appearance attribute of the tobacco leaf after preliminary baking It selects and cuts, so that the blade of the tobacco leaf and offal separation;
The moisture content for the blade for beating leaf process is omitted in adjustment after separation;
Alcoholization processing is carried out to the blade after adjustment moisture content.
2. tobacco leaf processing method according to claim 1, which is characterized in that the appearance attribute of the tobacco leaf include smelling it is fragrant, At least one of glossy degree, pliability, sophistication, thickness, freshness, glossiness and uniformity.
3. tobacco leaf processing method according to claim 1, which is characterized in that the tobacco leaf is being made choice and cut When, further include the step of classifying to the blade.
4. the tobacco leaf processing method according to claim 1 or 3, which is characterized in that described after the basis tentatively baking The appearance attribute of tobacco leaf makes choice and cuts to the tobacco leaf, so that the separated concrete operations of blade and offal of the tobacco leaf Including:
According to the appearance attribute of the tobacco leaf after preliminary baking, classification cutting is carried out to the different zones of tobacco leaf every described, The offal reject that will be singled out, and the blade of tobacco leaf described in multi-disc is divided into the different multiple classifications of good and bad grade by region.
5. tobacco leaf processing method according to claim 1, which is characterized in that the leaf for beating leaf process is omitted in the adjustment The concrete operations of the moisture content of piece include:
The moisture content of the blade is adjusted to 13.1%-14%.
6. tobacco leaf processing method according to claim 5, which is characterized in that the leaf for beating leaf process is omitted in the adjustment The method of the moisture content of piece is that moisture content is adjusted using Temperature and Humidity Control room.
7. tobacco leaf processing method according to claim 1, which is characterized in that described to carry out refining processing to the blade Concrete operations include:
The blade is refined 5-7 months in the light protected environment for being 23 DEG C -28 DEG C in temperature.
8. tobacco leaf processing method according to claim 7, which is characterized in that the tool of alcoholization processing is being carried out to the blade During gymnastics is made, environment temperature is 26 DEG C, and the alcoholization time is 6 months.
9. tobacco leaf processing method according to claim 4, which is characterized in that further include:
Moisture content modulation is carried out to the separated offal and loading packing is carried out to the offal.
CN201610569346.2A 2016-07-20 2016-07-20 tobacco leaf processing method Active CN106036987B (en)

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CN108433167B (en) * 2018-04-20 2021-08-20 中国烟草总公司郑州烟草研究院 Cigar coated tobacco leaf sorting method
CN112042992B (en) * 2020-09-28 2022-03-29 云南省烟草农业科学研究院 Method for integrally modulating and heating cigarette tobacco leaves by baking and removing impurity gas and application
CN113281114B (en) * 2021-04-09 2023-09-15 河南中烟工业有限责任公司 Special-shaped tobacco leaf intelligent shearing system

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CN104138025A (en) * 2014-08-13 2014-11-12 天昌国际烟草有限公司 Tobacco leaf cutting method based on tobacco leaf grading standard
CN105167148A (en) * 2015-09-02 2015-12-23 中国农业科学院烟草研究所 Tobacco leaf segmented strip roasting method

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