CN106033877A - Insulation sealing method of cable joint - Google Patents
Insulation sealing method of cable joint Download PDFInfo
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- CN106033877A CN106033877A CN201510115437.4A CN201510115437A CN106033877A CN 106033877 A CN106033877 A CN 106033877A CN 201510115437 A CN201510115437 A CN 201510115437A CN 106033877 A CN106033877 A CN 106033877A
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- rubber cement
- waterproof insulation
- insulation rubber
- cable
- sealing
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Abstract
An insulation sealing method of a cable joint is disclosed. Natural rubber particles and channel black are uniformly stirred. And then zinc oxide, sulphur, stearic acid, an accelerant DM and an accelerant TMTD are successively added and are stirred uniformly. Finally, liquid polyisobutene, a rubber antioxidant RD, rosin and alpha-pinene resin are successively added and are stirred uniformly. The above mixture is heated to 100 DEG C and thermal insulation is performed, and then the mixture is cooled to a room temperature so as to acquire waterproof insulation rubber mud. The waterproof insulation rubber mud is pressed into a sealing waterproof insulation rubber mud strip. Two cable joints of a cable to be connected are connected and then the sealing waterproof insulation rubber mud strip is used to fill in a gap between the two connected cable joints. And then the sealing waterproof insulation rubber mud strip wraps a connection position of the two cable joints and finally an electric adhesive plaster is used to carry out fixation. The method has advantages that operation is convenient and fast; effects of isolating air and moisture and insulating are possessed; the cable joint which is bared in the air or in the ground is protected; and conditions of oxidation and electric leakage of a line contact point and a large contact resistance can be avoided.
Description
Technical field
The present invention relates to a kind of insulated enclosure method of cable connector.
Background technology
In cable installment work or cable fault repairing in, underground electric line joint often occurs, typically use distribution box,
Buried cable well or be wound around the mode of mackintosh outside cable and carry out cable insulation.Wherein, being wound around mackintosh outside cable is one
Plant and relatively facilitate quick way, but, out of doors in wet environment, underground aquifer, water or in adverse circumstances, the most not
The insulating properties of cable can be ensured, easily produce oxidation, leaky occur, affects line security, or cause contact resistance mistake
Greatly, cable service life is affected.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of insulated enclosure method of cable connector, convenient to operation, has
Air-isolation, isolation moisture and the effect of insulation, protect exposed at air or the cable connector of underground, to avoid line contacts oxygen
Change is leaked electricity, contact resistance is excessive, is suitable for applying in outdoor wet environment, underground aquifer, water or in adverse circumstances.
The technical solution of the present invention is:
A kind of insulated enclosure method of cable connector, it specifically comprises the following steps that
1.1, preparation seals waterproof insulation rubber cement
By 100g natural rubber granule and 58g~60g channel black uniform stirring, sequentially add 6g~6.5g zinc oxide, 3g~3.5g
Sulfur, 3.5g~4g stearic acid, 0.4g~0.6g altax and 1.3g~1.5g Vulcanization accelerator TMTD stir, finally
It is sequentially added into liquid polyisobutylene 32g, 0.8g~1g rubber antiager RD, 10g~10.5g Colophonium and 12g α pinene resin to stir
Mix uniformly, be then heated to 100 DEG C and keep 40min~60min, be cooled to room temperature, prepare waterproof insulation rubber cement, sealed bundle
Dress;
1.2, preparation seals waterproof insulation rubber cement bar
Waterproof insulation rubber cement is pressed into thickness be 1.5mm~3mm, width be the sealing waterproof insulation rubber cement bar of 3cm~5cm,
To seal waterproof insulation rubber cement bar upper surface and have one layer of antiseize membrane, lower surface has one layer of anti-paper, rolls into web-like, standby
With;
1.3, cable surface processes
After removing the oil of cable connector junction, dirt and dust, dry;
1.4, cable connector insulated enclosure
After being connected by two cable connectors of cable to be connected, the sealing waterproof insulation rubber cement bar taking step 1.2 preparation is rubbed,
Or directly take the waterproof insulation rubber cement of step 1.1 preparation, fill in gap between two cable connectors after connecting waterproof absolutely
Edge rubber cement, is then coated with the sealing waterproof insulation rubber cement bar of one layer of step 1.2 preparation, uses two cable connector junctions
The sealing waterproof insulation rubber cement bar of hands spreading cladding, makes sealing waterproof insulation rubber cement connect the most bonding with power circuit, then
Article two, cable connector junction is coated with the sealing waterproof insulation rubber cement bar of 1 layer~3 layers step 1.2 preparation, by hands spreading cladding
Seal waterproof insulation rubber cement bar, make sealing waterproof insulation rubber cement bar bonding firmly, then use electric power immobilization with adhesive tape.
Zinc oxide, the vulcanizing activator of rubber cement synthesis and reinforcing agent, sulfuration can be promoted, improve rubber cement crosslink density,
Tack of materials be can preferably improve, adhesive force and the ageing-resistant performance of rubber cement improved.
Sulfur, in rubber cement building-up process, and forms disulfide bond, makes rubber molecule structure more between the rubber molecule of chain
Add stable.
Stearic acid, rubber cement synthesis vulcanizing activator, plasticizer and softening agent, stearic acid and zinc oxide compound use have association
Same-action, plays excellent sulfuration promotion and activation.
Rubber accelerator DM, chemical name: 2,2'-dithio-bis-benzothiazole, rubber cement synthesis accelerant, in sizing material
Easily disperse, do not pollute, in the presence of active dose of zinc oxide with stearic acid, when vulcanizing together with sulfur, decomposite
Double-basis active sulfur or many bases active sulfur, can make rubber molecule cross-link.
Vulcanization accelerator TMTD, rubber cement synthesis delayed action accelerator, it is used in combination with zinc oxide, the sulfuration with excellence promotes
Effect.
Channel black, rubber cement synthesis reinforcing agent, hot strength and the percentage elongation of rubber cement can be increased, anti tear and anti-cut
Cut performance.
Liquid polyisobutylene, has permanent adhesive, the fabulous compatibility and resistance to ag(e)ing, can increase the low tenderness of rubber cement
Soft and tack, extends storage period.
Rubber antiager RD, belongs to ketone amines antioxidants, and the protection to thermo-oxidative ageing is highly effective, the catalysis oxygen to metal
Change and also have extremely strong inhibitory action.
Colophonium, rubber cement softening agent, rubber cement can be increased elastic.
α pinene resin, has preferable heat stability and electrical insulating property.
Beneficial effects of the present invention:
Cable connector has insulation and water resistance after sealing, be suitable for using under outdoor operating mode.Seal waterproof insulation rubber cement to not advising
Then surface has good from shape, good with the various cable compatibilitys, has copper, aluminum and cable sheath material splendid bonding
Performance, uses wide-40 DEG C~+40 DEG C of temperature range, easy to use, it is not necessary to heat or pressurize, and forms zero-clearance and insulate uniformly,
Clay is removed easily, without cull, will not be hardening, and tear-resistant, water resistance good, low-down water absorption rate;Can effectively seal also
Insulation processing power circuit contact, has air-isolation, isolation moisture and the effect of insulation, protects exposed in air or underground
Line contacts, is prevented effectively from line contacts oxidation electric leakage, contact resistance excessive, it is ensured that power circuit service life, and very well
Reach insulation effect.
Detailed description of the invention
Embodiment 1
1.1, preparation seals waterproof insulation rubber cement
Weigh raw material: natural rubber 100g;Liquid polyisobutylene 32g;α pinene resin 12g;Zinc oxide 6g;Sulfur 3.5g;Firmly
Fat acid 3.5g;0.6g altax;1.3g Vulcanization accelerator TMTD;Channel black 60g;0.8g rubber antiager RD;Pine
Fragrant 10.5g;By natural rubber granule and channel black uniform stirring, sequentially add zinc oxide, sulfur, stearic acid, accelerator
DM and Vulcanization accelerator TMTD stir, and are finally sequentially added into liquid polyisobutylene, rubber antiager RD, Colophonium and australene
Olefine resin stirs, and is then heated to 100 DEG C and keeps 40min, is cooled to room temperature, packs;
1.2, preparation seals waterproof insulation rubber cement bar
Waterproof insulation rubber cement is pressed into thickness be 2mm, width be the sealing waterproof insulation rubber cement bar of 4cm, will seal waterproof absolutely
Edge rubber cement bar upper surface has one layer of antiseize membrane, and lower surface has one layer of anti-paper, rolls into web-like, seals, standby;
1.3, cable surface processes
After removing the oil of cable connector junction, dirt and dust, dry;
1.4, cable connector insulated enclosure
After being connected by two cable connectors of cable to be connected, the sealing waterproof insulation rubber cement bar taking step 1.2 preparation is rubbed,
Or directly take the waterproof insulation rubber cement of step 1.1 preparation, fill in gap between two cable connectors after connecting waterproof absolutely
Edge rubber cement, is then coated with the sealing waterproof insulation rubber cement bar of one layer of step 1.2 preparation, uses two cable connector junctions
The sealing waterproof insulation rubber cement bar of hands spreading cladding, makes sealing waterproof insulation rubber cement connect the most bonding with power circuit, then
Article two, cable connector junction is coated with the sealing waterproof insulation rubber cement bar of 2 layers of step 1.2 preparation, with the sealing of hands spreading cladding
Waterproof insulation rubber cement bar, makes sealing waterproof insulation rubber cement bar bonding firmly, then uses electric power immobilization with adhesive tape.Seal waterproof insulation
Rubber cement bonding strength is good, and cable connector has insulation and water resistance after sealing, and is suitable for using under outdoor operating mode.
Indices after clay is fully cured into rubber bodies after construction:
Hardness: 30 degree~50 degree;
Hot strength: 4MPa~5MPa;
Bonding strength: (copper aluminum) 5.1MPa~5.6MPa;
Pull apart elongation: 270%~350%;
Proof voltage performance: 13.2KV/ second/MM;
Specific insulation: 6.9*1012Ω.CM;
Water absorption: 0.40mg.com-2;
Use temperature range-40 DEG C~+40 DEG C.
Embodiment 2
1.1, preparation seals waterproof insulation rubber cement
Weigh raw material: natural rubber 100g;Liquid polyisobutylene 32g;α pinene resin 12g;Zinc oxide 6.5g;
Sulfur 3g;Stearic acid 4g;0.4g altax;1.5g Vulcanization accelerator TMTD;Channel black 58g;1g rubber antioxidant
RD;Colophonium 10g;By natural rubber granule and channel black uniform stirring, sequentially add zinc oxide, sulfur, stearic acid,
Altax and Vulcanization accelerator TMTD stir, and are finally sequentially added into liquid polyisobutylene, rubber antiager RD, Colophonium
Stir with α pinene resin, be then heated to 100 DEG C and keep 60min, be cooled to room temperature, pack;
1.2, preparation seals waterproof insulation rubber cement bar
Waterproof insulation rubber cement is pressed into thickness be 1.5mm, width be the sealing waterproof insulation rubber cement bar of 5cm, will seal waterproof
Electro-insulating rubber mud bar upper surface has one layer of antiseize membrane, and lower surface has one layer of anti-paper, rolls into web-like, standby;
1.3, cable surface processes
After removing the oil of cable connector junction, dirt and dust, dry;
1.4, cable connector insulated enclosure
After being connected by two cable connectors of cable to be connected, the sealing waterproof insulation rubber cement bar taking step 1.2 preparation is rubbed,
Or directly take the waterproof insulation rubber cement of step 1.1 preparation, fill in gap between two cable connectors after connecting waterproof absolutely
Edge rubber cement, is then coated with the sealing waterproof insulation rubber cement bar of one layer of step 1.2 preparation, uses two cable connector junctions
The sealing waterproof insulation rubber cement bar of hands spreading cladding, makes sealing waterproof insulation rubber cement connect the most bonding with power circuit, then
Article two, cable connector junction is coated with the sealing waterproof insulation rubber cement bar of 3 layers of step 1.2 preparation, with the sealing of hands spreading cladding
Waterproof insulation rubber cement bar, makes sealing waterproof insulation rubber cement bar bonding firmly, then uses electric power immobilization with adhesive tape.Seal waterproof insulation
Rubber cement bonding strength is good, and cable connector has insulation and water resistance after sealing, and is suitable for using under outdoor operating mode.
Indices after clay is fully cured into rubber bodies after construction:
Hardness: 30 degree~50 degree;
Hot strength: 4MPa~5MPa;
Bonding strength: (copper aluminum) 5.1MPa~5.6MPa;
Pull apart elongation: 270%~350%;
Proof voltage performance: 13.2KV/ second/MM;
Specific insulation: 6.9*1012Ω.CM;
Water absorption: 0.40mg.com-2;
Use temperature range-40 DEG C~+40 DEG C.
Embodiment 3
1.1, preparation seals waterproof insulation rubber cement
Weigh raw material: natural rubber 100g;Liquid polyisobutylene 32g;α pinene resin 12g;Zinc oxide 6.2g;Sulfur 3.2g;
Stearic acid 3.8g;0.5g altax;1.4g Vulcanization accelerator TMTD;Channel black 59g;0.9g rubber antiager RD;Pine
Fragrant 10.2g;By natural rubber granule and channel black uniform stirring, sequentially add zinc oxide, sulfur, stearic acid, accelerator
DM and Vulcanization accelerator TMTD stir, and are finally sequentially added into liquid polyisobutylene, rubber antiager RD, Colophonium and australene
Olefine resin stirs, and is then heated to 100 DEG C and keeps 50min, is cooled to room temperature, packs;
1.2, preparation seals waterproof insulation rubber cement bar
Waterproof insulation rubber cement is pressed into thickness be 3mm, width be the sealing waterproof insulation rubber cement bar of 3cm, will seal waterproof absolutely
Edge rubber cement bar upper surface has one layer of antiseize membrane, and lower surface has one layer of anti-paper, rolls into web-like, seals, standby;
1.3, cable surface processes
After removing the oil of cable connector junction, dirt and dust, dry;
1.4, cable connector insulated enclosure
After being connected by two cable connectors of cable to be connected, the sealing waterproof insulation rubber cement bar taking step 1.2 preparation is rubbed,
Or directly take the waterproof insulation rubber cement of step 1.1 preparation, fill in gap between two cable connectors after connecting waterproof absolutely
Edge rubber cement, is then coated with the sealing waterproof insulation rubber cement bar of one layer of step 1.2 preparation, uses two cable connector junctions
The sealing waterproof insulation rubber cement bar of hands spreading cladding, makes sealing waterproof insulation rubber cement connect the most bonding with power circuit, then
Article two, cable connector junction is coated with the sealing waterproof insulation rubber cement bar of one layer of step 1.2 preparation, with the sealing of hands spreading cladding
Waterproof insulation rubber cement bar, makes sealing waterproof insulation rubber cement bar bonding firmly, then uses electric power immobilization with adhesive tape.Seal waterproof insulation
Rubber cement bonding strength is good, and cable connector has insulation and water resistance after sealing, and is suitable for using under outdoor operating mode.
Indices after clay is fully cured into rubber bodies after construction:
Hardness: 30 degree~50 degree;
Hot strength: 4MPa~5MPa;
Bonding strength: (copper aluminum) 5.1MPa~5.6MPa;
Pull apart elongation: 270%~350%;
Proof voltage performance: 13.2KV/ second/MM;
Specific insulation: 6.9*1012Ω.CM;
Water absorption: 0.40mg.com-2;
Use temperature range-40 DEG C~+40 DEG C.
Claims (1)
1. an insulated enclosure method for cable connector, is characterized in that:
Specifically comprise the following steps that
1.1, preparation seals waterproof insulation rubber cement
By 100g natural rubber granule and 58g~60g channel black uniform stirring, sequentially add 6g~6.5g zinc oxide, 3g~3.5g
Sulfur, 3.5g~4g stearic acid, 0.4g~0.6g altax and 1.3g~1.5g Vulcanization accelerator TMTD stir, finally
It is sequentially added into liquid polyisobutylene 32g, 0.8g~1g rubber antiager RD, 10g~10.5g Colophonium and 12g α pinene resin
Stir, be then heated to 100 DEG C and keep 40min~60min, be cooled to room temperature, prepare waterproof insulation rubber cement, seal
Packaging;
1.2, preparation seals waterproof insulation rubber cement bar
Waterproof insulation rubber cement is pressed into thickness be 1.5mm~3mm, width be the sealing waterproof insulation rubber cement bar of 3cm~5cm,
To seal waterproof insulation rubber cement bar upper surface and have one layer of antiseize membrane, lower surface has one layer of anti-paper, rolls into web-like, standby
With;
1.3, cable surface processes
After removing the oil of cable connector junction, dirt and dust, dry;
1.4, cable connector insulated enclosure
After being connected by two cable connectors of cable to be connected, the sealing waterproof insulation rubber cement bar taking step 1.2 preparation is rubbed,
Or directly take the waterproof insulation rubber cement of step 1.1 preparation, fill in gap between two cable connectors after connecting waterproof absolutely
Edge rubber cement, is then coated with the sealing waterproof insulation rubber cement bar of one layer of step 1.2 preparation, uses two cable connector junctions
The sealing waterproof insulation rubber cement bar of hands spreading cladding, makes sealing waterproof insulation rubber cement connect the most bonding with power circuit, then
The sealing waterproof insulation rubber cement bar of 1 layer~3 layers step 1.2 preparation it is coated with, with hands spreading bag two cable connector junctions
The sealing waterproof insulation rubber cement bar covered, makes sealing waterproof insulation rubber cement bar bonding firmly, then uses electric power immobilization with adhesive tape.
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CN201510115437.4A CN106033877B (en) | 2015-03-17 | 2015-03-17 | A kind of insulated enclosure method of cable connector |
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CN201510115437.4A CN106033877B (en) | 2015-03-17 | 2015-03-17 | A kind of insulated enclosure method of cable connector |
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CN106033877A true CN106033877A (en) | 2016-10-19 |
CN106033877B CN106033877B (en) | 2018-08-03 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116951184A (en) * | 2023-09-20 | 2023-10-27 | 成都中科翼能科技有限公司 | Test pipeline sealing structure of gas turbine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102286162A (en) * | 2011-06-20 | 2011-12-21 | 沈阳天荣电缆材料有限公司 | Preparation method of deep sea cable filling strip |
CN102504487A (en) * | 2011-10-18 | 2012-06-20 | 陈崇高 | Insulation sealing plaster used for wire terminal |
CN104059549A (en) * | 2013-03-20 | 2014-09-24 | 长春中科应化特种材料有限公司 | Transparent electric stress control clay and production method thereof |
-
2015
- 2015-03-17 CN CN201510115437.4A patent/CN106033877B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102286162A (en) * | 2011-06-20 | 2011-12-21 | 沈阳天荣电缆材料有限公司 | Preparation method of deep sea cable filling strip |
CN102504487A (en) * | 2011-10-18 | 2012-06-20 | 陈崇高 | Insulation sealing plaster used for wire terminal |
CN104059549A (en) * | 2013-03-20 | 2014-09-24 | 长春中科应化特种材料有限公司 | Transparent electric stress control clay and production method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116951184A (en) * | 2023-09-20 | 2023-10-27 | 成都中科翼能科技有限公司 | Test pipeline sealing structure of gas turbine |
CN116951184B (en) * | 2023-09-20 | 2023-12-26 | 成都中科翼能科技有限公司 | Test pipeline sealing structure of gas turbine |
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