CN106025292A - Manual welding plate gate, manufacturing process thereof, and battery applying manual welding plate gate - Google Patents
Manual welding plate gate, manufacturing process thereof, and battery applying manual welding plate gate Download PDFInfo
- Publication number
- CN106025292A CN106025292A CN201610553025.3A CN201610553025A CN106025292A CN 106025292 A CN106025292 A CN 106025292A CN 201610553025 A CN201610553025 A CN 201610553025A CN 106025292 A CN106025292 A CN 106025292A
- Authority
- CN
- China
- Prior art keywords
- galvanized wire
- manual welding
- bar
- bus
- galvanized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/82—Multi-step processes for manufacturing carriers for lead-acid accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
- H01M4/72—Grids
- H01M4/73—Grids for lead-acid accumulators, e.g. frame plates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention relates to a manual welding plate gate and a manufacturing process thereof. Lead wires are moulded through drawing; the cross section of each lead wire is elliptic; the long axis of each cross section is 3 to 4 mm, and the short axis of each cross section is 1.8 to 2.2 mm; a plurality of mounting holes are formed in a busbar; the sizes of the mounting holes are the same as the diameters of the lead wires; a plurality of the lead wires are inserted into the mounting holes and are fixedly connected with the busbar through welding; the problem that the performance of a battery is influenced because the density of the integrally moulded lead wires of the gate is low and air easily appears in the prior art is solved.
Description
Technical field
The present invention relates to battery technology field, particularly relate to a kind of manual welding grid and manufacturing process thereof and application
The battery of this manual welding grid.
Background technology
Grid is the important component part of lead battery；Each unit of lead battery includes one or more positive electricity
Pole or pole plate and one or more negative electrode or pole plate；Electrolyte also add in unit with promote battery charging and
The chemical reaction occurred in unit in discharge process.Anelectrode and negative electrode all include being made up of lead or metal
Grid, active material is coated on the form of paste；This grid includes being coupled many with multiple nodes
Bar line；Negative electrodes is arranged in each cell in an alternate fashion, and adjacent pole plate is separated by dividing plate；
In prior art, the manufacture of grid typically all pours one-body molded, due to the galvanized wire on grid relatively by mould
Thin and have certain length, the grid galvanized wire consistency therefore pouring production is the highest, easily occurs that pore makes
The grid quality manufactured is unreliable and then affects the performance of battery；Application publication number is the special of CN104051039A
Profit document, date of publication is on 07 19th, 2014, it discloses a kind of tension galvanized wire of resistance to bending and application thereof
And manufacture method, gone out by wire-drawing shape that stress is little, even thickness, tensile strength high and the galvanized wire of good toughness,
The radiation protection product radiation-proof effect utilizing this kind of galvanized wire to make is good.Therefore consider this kind of molding mode out
Galvanized wire uses with battery grid to improve battery performance.
Summary of the invention
An object of the present invention be for the deficiencies in the prior art in place of, overcome in prior art grid one
Molding galvanized wire consistency is low, the problem that the problems such as gas affect battery performance easily occurs, it is provided that a kind of manual welding
The manufacturing process of grid.
The manufacturing process of a kind of manual welding grid, comprises the following steps:
A. lead block raw material is put into heating furnace and is heated to 170 DEG C～190 DEG C, make lead block raw material be in semiliquid
State；
B. joining in galvanized wire mould by the lead block raw material of semi-liquid-like, galvanized wire mould is designed with one
Individual radial input port and the axle center delivery outlet of a spongy lead, the lead block raw material of semi-liquid-like is through described input port
Enter and extend to described axle center delivery outlet and be molded into galvanized wire, the galvanized wire cooling and solidifying volume when described axle center delivery outlet
It is wound on the bobbin being positioned at delivery outlet side, axle center；
C. described galvanized wire is pulled out from described galvanized wire mould, tension intensity >=3 pound, and by described lead
Silk is cut into some；
D. some galvanized wire one end of forming are inserted in the installing hole of bus-bar；
E. by welding manner some galvanized wires are welded and fixed with bus-bar and are integrated.
Preferred as one, described galvanized wire is cut into some equal lengths.
Preferred as one, described some galvanized wires are the most neatly inserted in the installing hole of bus-bar.
It is a further object of the present invention to provide a kind of manual welding grid, including some galvanized wires and bus-bar；Described lead
Silk is the thread by wire-drawing shape；Some installing holes it are provided with on described bus-bar；The hole of described installing hole
Footpath size is identical with the diameter of galvanized wire；Described some galvanized wire one_to_one corresponding are inserted on bus-bar the peace arranged
In dress hole and by welding manner, these some galvanized wires are fixed as one with bus-bar.
Preferred as one, described some galvanized wires all put Relative vertical with described bus-bar standing back.
Preferred as one, described bus-bar pours molding, installing hole spaced set by mould.
Preferred as another, described galvanized wire cross section is oval, and the major axis in cross section is 3mm～4mm, short axle
For 1.8mm～2.2mm.
Still another object of the invention is to provide the battery of this manual welding grid of a kind of application.
Beneficial effects of the present invention:
(1) grid molding being divided into two parts in the present invention, galvanized wire uses the mode of wire-drawing shape, improves
In grid, the consistency of galvanized wire, has stopped the situation occurring pore etc. in galvanized wire, and the quality that improve grid is entered
And improve the performance of battery.
(2) in the present invention, galvanized wire and bus-bar use that the mode of welding is fixing to be connected, arrange on the busbar with
The hole that galvanized wire coordinates so that galvanized wire can be inserted in hole to locate and weld, so can make convenient welding and weldering
Connect position accurate.
Accompanying drawing explanation
For the technical scheme of the clearer explanation embodiment of the present invention, required in embodiment being described below
The accompanying drawing used is briefly described, it should be apparent that, drawings discussed below is only some realities of the present invention
Execute example, from the point of view of those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 completes welded structure schematic diagram for a kind of manual welding grid.
Fig. 2 is a kind of manual welding grid decomposing schematic representation.
Fig. 3 is the manufacturing process schematic diagram of a kind of manual welding grid.
Fig. 4 is the part-structure schematic diagram of galvanized wire wire-drawing shape equipment.
Detailed description of the invention
Below in conjunction with the accompanying drawings the technical scheme in the embodiment of the present invention is clearly and completely illustrated.
Embodiment one
Fig. 1 completes welded structure schematic diagram for a kind of manual welding grid, and Fig. 2 is that a kind of manual welding grid decomposes
Schematic diagram, Fig. 3 is the manufacturing process schematic diagram of a kind of manual welding grid, and Fig. 4 is galvanized wire wire-drawing shape equipment
Part-structure schematic diagram.As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the manufacturing process of a kind of manual welding grid,
Comprise the following steps:
A. lead block raw material is put into heating furnace and is heated to 170 DEG C～190 DEG C, make lead block raw material be in semiliquid
State；
B. joining in galvanized wire mould 1a by the lead block raw material of semi-liquid-like, galvanized wire mould 1a sets
In respect of the axle center delivery outlet 1c of a radial input port 1b and a spongy lead, the lead block raw material of semi-liquid-like
Enter through described input port 1b and extend to described axle center delivery outlet 1c and be molded into galvanized wire 1, defeated in described axle center
During outlet 1c, galvanized wire 1 cooling and solidifying is wound on the bobbin 1d being positioned at delivery outlet 1c side, axle center；
C. described galvanized wire 1 is pulled out from described galvanized wire mould 1a, tension intensity >=3 pound, and by institute
State galvanized wire 1 and be cut into some；
D. some galvanized wire 1 one end of forming are inserted in the installing hole 21 of bus-bar 2；
E. by welding manner, some galvanized wires 1 are welded and fixed with bus-bar 2 and are integrated；Described galvanized wire 1
It is cut into some equal lengths；Described some galvanized wires 1 are vertically neatly inserted into the installing hole 21 of bus-bar 2
In.
The most aforesaid 170 DEG C～190 DEG C do not represent absolute temperature range, simply in this temperature range
State in conjunction with lead block raw material is obtained in that the galvanized wire that unexpected compactness is high, so this temperature is the warmest
Degree, including, but not limited to this numerical range.
Embodiment two
A kind of manual welding grid, including some galvanized wires 1 and bus-bar 2；Described galvanized wire 1 is for passing through wire-drawing shape
Thread；Some installing holes 21 it are provided with on described bus-bar 2；The pore size of described installing hole 21 with
The diameter of galvanized wire 1 is identical；Described some galvanized wires 1 one_to_one corresponding is inserted on bus-bar 2 installation arranged
In hole 21 and by welding manner, these some galvanized wires 1 are fixed as one with bus-bar 2；Described some galvanized wires
1 all puts Relative vertical with described bus-bar 2 standing back；Described bus-bar 2 pours molding by mould, peace
Dress hole 21 spaced set；Described galvanized wire 1 cross section is oval, and the major axis in cross section is 3mm～4mm, short axle
For 1.8mm～2.2mm.
By the battery grid manufactured with upper type, by crystalline phase structure observation, data show that its consistency is relative
Grid in tradition formed by integrally casting molding has had and has been greatly improved, and in actual use, finds by this kind of side
The grid that formula makes makes the performance of battery obtain unexpected raising.
Embodiment three
A kind of battery, including the manual welding grid described by embodiment two, this manual welding grid is by embodiment one institute
The manufacturing process stated prepares.It has been recognised by the inventors that applying inside battery because of grid is prior art, at this most not
Carry out the description of its operation principle and structure.
In describing the invention, it is to be understood that term " front and back ", " left and right " etc. instruction orientation or
Position relationship is based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplification is retouched
State rather than indicate or imply that the equipment of indication or parts must have specific orientation, with specific orientation structure
Make and operate, therefore it is not intended that to invention restriction.
Certainly in the technical program, those skilled in the art it should be appreciated that term " " it should be understood that
For " at least one " or " one or more ", the most in one embodiment, the quantity of an element can be
One, and in a further embodiment, the quantity of this element can be multiple, term " " it is not intended that
Logarithm quantitative limitation.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited to
In this, any those familiar with the art is in the operation principle that the invention discloses: innovatively by plate
Grid separation aftershaping, utilizes the manufacturing process of the present invention can obtain the high galvanized wire of compactness and then obtain function admirable
Grid, and then grid is applied the battery of excellent in battery；Can readily occur on this basis
Change or replace all should contain within protection scope of the present invention.Therefore, protection scope of the present invention should
It is as the criterion with the protection domain of claims.
Claims (8)
1. the manufacturing process of a manual welding grid, it is characterised in that: comprise the following steps:
A. lead block raw material is put into heating furnace and is heated to 170 DEG C～190 DEG C, make lead block raw material be in semiliquid
State；
B. the lead block raw material of semi-liquid-like is joined in galvanized wire mould (1a), galvanized wire mould (1a)
It is designed with the axle center delivery outlet (1c) of a radial input port (1b) and a spongy lead, the lead of semi-liquid-like
Post raw material enters through described input port (1b) and extends to described axle center delivery outlet (1c) and is molded into galvanized wire (1),
When described axle center delivery outlet (1c), galvanized wire (1) cooling and solidifying is wound on and is positioned at axle center delivery outlet (1c) side
Bobbin (1d) on；
C. described galvanized wire (1) is pulled out from described galvanized wire mould (1a), tension intensity >=3 pound, and
Described galvanized wire (1) is cut into some；
D. some galvanized wire (1) one end of forming are inserted in the installing hole (21) of bus-bar (2)；
E. by welding manner, some galvanized wires (1) are welded and fixed with bus-bar (2) and are integrated.
The manufacturing process of a kind of manual welding grid the most according to claim 1, it is characterised in that: described lead
Silk (1) is cut into some equal lengths.
The manufacturing process of a kind of manual welding grid the most according to claim 1, it is characterised in that: if described
Dry root galvanized wire (1) is vertically neatly inserted in the installing hole (21) of bus-bar (2).
4. a manual welding grid, including some galvanized wires (1) and bus-bar (2)；It is characterized in that: described
Galvanized wire (1) is the thread by wire-drawing shape；Some installing holes (21) it are provided with on described bus-bar (2)；
The pore size of described installing hole (21) is identical with the diameter of galvanized wire (1)；Described some galvanized wires (1)
It is interior and by welding manner, this is some that one_to_one corresponding is inserted into the upper installing hole (21) arranged of bus-bar (2)
Galvanized wire (1) is fixed as one with bus-bar (2).
A kind of manual welding grid the most according to claim 4, it is characterised in that: described some galvanized wires (1)
All put Relative vertical with described bus-bar (2) standing back.
A kind of manual welding grid the most according to claim 4, it is characterised in that: described bus-bar (2)
Molding, installing hole (21) spaced set is poured by mould.
A kind of manual welding grid the most according to claim 4, it is characterised in that: described galvanized wire (1) cuts
Face is oval, and the major axis in cross section is 3mm～4mm, and short axle is 1.8mm～2.2mm.
8. a battery, it is characterised in that: include the arbitrary described manual welding grid of claim 4～7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610553025.3A CN106025292B (en) | 2016-07-12 | 2016-07-12 | A kind of manual welding grid and its manufacturing process and battery with the manual welding grid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610553025.3A CN106025292B (en) | 2016-07-12 | 2016-07-12 | A kind of manual welding grid and its manufacturing process and battery with the manual welding grid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106025292A true CN106025292A (en) | 2016-10-12 |
| CN106025292B CN106025292B (en) | 2019-06-21 |
Family
ID=57118682
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610553025.3A Active CN106025292B (en) | 2016-07-12 | 2016-07-12 | A kind of manual welding grid and its manufacturing process and battery with the manual welding grid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106025292B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3839090A (en) * | 1973-08-20 | 1974-10-01 | Gen Electric | Storage battery plate |
| CN2553517Y (en) * | 2002-05-14 | 2003-05-28 | 白金库 | Grid for lead accumulator electrode |
| CN102650007A (en) * | 2012-05-19 | 2012-08-29 | 扬州锦江有色金属有限公司 | Nuclear radiation shielding product material-woven alloy lead fiber |
| CN104051039A (en) * | 2014-06-13 | 2014-09-17 | 深圳市正帕科技有限公司 | Tensile bending-resistant lead wire as well as application and manufacturing method thereof |
| CN205828541U (en) * | 2016-07-12 | 2016-12-21 | 浙江兜兰智能设备股份有限公司 | A kind of manual welding grid and the battery of this manual welding grid of application |
-
2016
- 2016-07-12 CN CN201610553025.3A patent/CN106025292B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3839090A (en) * | 1973-08-20 | 1974-10-01 | Gen Electric | Storage battery plate |
| CN2553517Y (en) * | 2002-05-14 | 2003-05-28 | 白金库 | Grid for lead accumulator electrode |
| CN102650007A (en) * | 2012-05-19 | 2012-08-29 | 扬州锦江有色金属有限公司 | Nuclear radiation shielding product material-woven alloy lead fiber |
| CN104051039A (en) * | 2014-06-13 | 2014-09-17 | 深圳市正帕科技有限公司 | Tensile bending-resistant lead wire as well as application and manufacturing method thereof |
| CN205828541U (en) * | 2016-07-12 | 2016-12-21 | 浙江兜兰智能设备股份有限公司 | A kind of manual welding grid and the battery of this manual welding grid of application |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106025292B (en) | 2019-06-21 |
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