CN106024758A - Advanced control method of polysilicon gate critical dimension - Google Patents

Advanced control method of polysilicon gate critical dimension Download PDF

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Publication number
CN106024758A
CN106024758A CN201610510996.XA CN201610510996A CN106024758A CN 106024758 A CN106024758 A CN 106024758A CN 201610510996 A CN201610510996 A CN 201610510996A CN 106024758 A CN106024758 A CN 106024758A
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CN
China
Prior art keywords
semiconductor
polycrystalline silicon
advanced
control method
grid electrode
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Pending
Application number
CN201610510996.XA
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Chinese (zh)
Inventor
聂钰节
唐在峰
吴智勇
任昱
吕煜坤
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Shanghai Huali Microelectronics Corp
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Shanghai Huali Microelectronics Corp
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Priority to CN201610510996.XA priority Critical patent/CN106024758A/en
Publication of CN106024758A publication Critical patent/CN106024758A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/544Marks applied to semiconductor devices or parts, e.g. registration marks, alignment structures, wafer maps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268

Abstract

The present invention provides an advanced control method of polysilicon gate critical dimension. The method is used for carrying out processing control on a semiconductor device when a polysilicon gate film structure is processed. The method includes the following steps that: a test semiconductor pattern control wafer is provided, wherein the test semiconductor pattern control wafer is used for simulating processing parameters for testing the semiconductor device; test semiconductor processing is performed on the test semiconductor pattern control wafer in the semiconductor device; the current processing parameters of the semiconductor device are obtained based on the test semiconductor processing; the current process parameters are updated to an advanced processing process control system; and the advanced processing process control system controls the semiconductor device based on the current processing parameters to process the polysilicon gate film structure. With the advanced control method of the invention adopted, the stability of semiconductor processing can be controlled under a condition that the processing parameters of the semiconductor device shift, and the problem of the stability of semiconductor processing of semiconductor devices in different batches and before and after equipment cavity maintenance can be solved.

Description

The advanced control method of critical size of polycrystalline silicon grid electrode
Technical field
The present invention relates to technical field of semiconductors, particularly to the advanced person of a kind of critical size of polycrystalline silicon grid electrode Control method.
Background technology
Along with integrated circuit technique enter the super large-scale integration epoch, the process of integrated circuit to 65nm and smaller size of structural development, IC chip function and performance constantly strengthen and Feature sizes of semiconductor devices constantly reduces so that integrated circuit production line cost of investment becomes the highest High, thus the accurate control of semiconductor technology is just particularly important, especially to quasiconductor between different batches Batch part (Run-to-Run, the R2R) technology stability of device.
After semiconductor technology enters 65nm and smaller szie, process window during semiconductor device fabrication becomes Obtain more and more less, IDE and detection equipment are proposed tightened up process control needs.In the past Statistical Process Control (Statistical Process Control, be called for short SPC) and independent to certain parameter Control method the most do not adapt to current process specifications.In order to improve production efficiency of equipment, make technique Production line possesses extendability, motility, improves product quality and seriality, Advanced process control (Advanced Process Control is called for short APC) obtains concern and the further investigation of people day by day.
Advanced process control system system combines SPC and controls with feedback, utilizes process data data in the past, According to the suitable model of target selection reached required for last and control strategy, further combined with front together Semiconductor substrate parameter prediction in operation goes out device parameter or the technique of next batch semiconductor processes Parameter is arranged, timely rectification error, reduces because board is aging, material lifetime or the change of surrounding regulation The equipment drift caused.Utilize advanced process control system to unite, help to ensure that semiconductor equipment and process And the good stable operation of equipment, reduce the variation of semiconductor device output, improve the equipment of semiconductor equipment The finished product yield of utilization ratio and semiconductor device.
As a example by polysilicon gate critical feature size controls, owing to critical size of polycrystalline silicon grid electrode is to device The electric property of part has vital impact, prior art after semiconductor technology enters into 65nm, It is widely used APC system critical size of polycrystalline silicon grid electrode is controlled, high stability many to obtain Polysilicon gate critical dimension line width size.
The control parameter of polysilicon gate critical feature size is mainly by now widely used APC system Horizontal stroke is controlled by being worth the change of ADI (After Develop Inspection, ADI) before polysilicon gate The stability of value (After Etch Inspection, AEI) after the modification time has reached polysilicon gate. These bases that arrange controlling parameter are regulation and control quantitative on the basis of setting fixing lateral etch rate The lateral etching time.But this control calculates etch period under obtaining fixing etch rate, for During the drift of etching apparatus generation etch rate, just it is difficult to control to the stability of critical size of polycrystalline silicon grid electrode.
Accordingly, it would be desirable to the control method of a kind of semiconductor technology Advanced process control, it is possible at semiconductor equipment Technological parameter drift about in the case of, control semiconductor technology stability, especially between different batches The particularly stability of the semiconductor technology before and after etching cavity maintaining.
Summary of the invention
The problem that the present invention solves there is provided the advanced control method of a kind of critical size of polycrystalline silicon grid electrode, The stability of semiconductor technology in the case of the technological parameter of semiconductor equipment drifts about, can be controlled, Solve between different batches and the stability problem of semiconductor technology before and after equipment cavity maintaining.
In order to solve the problems referred to above, the present invention provides the Dynamic matrix control side of a kind of critical size of polycrystalline silicon grid electrode Method, for semiconductor equipment being carried out technology controlling and process when polysilicon gate membrane structure carries out technique, including:
Thering is provided test semiconductor figure control wafer, described test semiconductor figure control wafer is partly led for simulation test The technological parameter of body equipment;
Described test semiconductor figure control wafer is carried out by described semiconductor equipment test semiconductor technology;
The current process parameter of described semiconductor equipment is obtained based on described test semiconductor technology;
Described current process parameter is updated to advanced technologies Process Control System;
Described advanced technologies Process Control System is based on semiconductor equipment described in described current process state modulator Polysilicon gate membrane structure is carried out technique.
Alternatively, described semiconductor equipment is etching apparatus, and polysilicon gate membrane structure is for being set in turn in Silicon oxide layer in Semiconductor substrate, polycrystalline silicon gate layer, hard mask layer, bottom anti-reflection layer, photoresist Layer.
Alternatively, described current process parameter is the etch rate of etching apparatus.
Alternatively, the number of described test semiconductor figure control wafer is 3-5.
Alternatively, the number of described test semiconductor figure control wafer is 3.
Alternatively, described test semiconductor figure control wafer reusable edible.
Alternatively, the current process parameter of described semiconductor figure control wafer is etch rate, described etch rate By testing bottom anti-reflection layer critical dimension line width change before and after etching technics, etching technics time Calculate and obtain.
Alternatively, described critical dimension line width utilizes optics live width measuring instrument or critical size scanning electron to show Micro mirror is measured and is obtained.
Alternatively, the structure in described test semiconductor figure control wafer has identical with polysilicon gate very thin films Bottom anti-reflective Rotating fields, figure and density.
Alternatively, described based on current process parameter for based on current process parameter and combine quasiconductor and set Standby process parameter drift amount carries out quasiconductor work to the polycrystalline silicon gate layer in polysilicon gate membrane structure Skill.
Compared with prior art, present invention have the advantage that
The advanced control method of the critical size of polycrystalline silicon grid electrode that the present invention provides, utilizes test quasiconductor figure Shape control wafer is for the technological parameter of simulation test semiconductor equipment, it is thus achieved that the current process ginseng of semiconductor equipment To described, number, treats that process semiconductor substrate carries out semiconductor technology based on current process parameter, solves and partly lead In the case of the technological parameter of body equipment drifts about, how to control the stability problem of semiconductor technology, carry The stability of the semiconductor technology between high different batches and before and after etching cavity maintaining.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of the advanced control method of the critical size of polycrystalline silicon grid electrode of the present invention.
Fig. 2 is the polysilicon gate membrane structure schematic diagram of one embodiment of the invention.
Fig. 3-Fig. 4 is that the present invention utilizes test semiconductor figure control wafer to carry out the work of simulation test semiconductor equipment The principle explanation schematic diagram of skill parameter.
Detailed description of the invention
The advanced control method of existing critical size of polycrystalline silicon grid electrode is typically to join in the technique of semiconductor equipment Pre-set in the case of number is constant and control parameter.But in practice, in semiconductor processes, Most of semiconductor production equipment processes can regard non-linear process, quasiconductor as from the angle controlled The technological parameter of equipment can over time and technique is drifted about, the advanced person arranged based on constant rate of speed Carry out semiconductor technology under the control of the control parameter of technical process, frequently can lead to produce between different batches The appearance larger difference of product.In order to ensure the yield of the semiconductor device ultimately formed and control cost, advanced Process control technology is increasingly being applied to the impact that abatement apparatus characteristic drift brings.But half Implement Advanced process control during semiconductor process and also deposit problems with:
(1) in semiconductor processes the technological parameter of a lot of semiconductor equipments all exist gradual drift and Sudden change drift.As a example by polycrystalline silicon gate grid etching process, in etching process, etch by-products can be gradually deposited at Gradual drift is formed in etching cavity inner wall surface;And more renew when cavity maintaining or clean after After internal wall member, etching apparatus can form step disturbance, thus causes sudden change drift.Above-mentioned also become drift and Sudden change drift can cause technological parameter the most constant.
(2) technique of semiconductor device manufactures process is a series of batch process, in every batch half In semiconductor process, device controller is required for setting corresponding control parameter and other technological parameters.Same half Conductor device is possibly used for different operations or produces different products so that processing parameter is necessary Change frequently.Therefore, the technological parameter of semiconductor equipment is not constant.
In above-mentioned two situations, how to carry out the setting of the control parameter of advanced technologies process control, to solve In semiconductor processes, technological parameter drift and parameter set the impact changed semiconductor technology, especially It is that technological parameter drift and parameter set changes in 65nm and the manufacture of smaller szie semiconductor technology In the case of semiconductor technology impact is become apparent from, how to carry out semiconductor technology Advanced process control Control method.
In order to solve the problems referred to above, the present invention provides the Dynamic matrix control side of a kind of critical size of polycrystalline silicon grid electrode Method, refer to shown in Fig. 1, and Fig. 1 is the advanced control method of the critical size of polycrystalline silicon grid electrode of the present inventionSchematic flow sheet, described method includes:
Step S1, it is provided that test semiconductor figure control wafer, described test semiconductor figure control wafer is used for simulating The technological parameter of test semiconductor equipment;
Step S2, tests described test semiconductor figure control wafer in described semiconductor equipment and partly leads Body technology;
Step S3, obtains the current process parameter of described semiconductor equipment based on described test semiconductor technology;
Step S4, is updated to advanced technologies Process Control System by described current process parameter;
Step S5, described advanced technologies Process Control System is based on described in described current process state modulator half Conductor device carries out technique to polysilicon gate membrane structure.
Below in conjunction with specific embodiment, technical scheme is further elaborated.
As an embodiment, described semiconductor equipment is etching apparatus.With reference to the polysilicon shown in Fig. 2 Grid membrane structure schematic diagram.Polysilicon membrane structure is arranged in Semiconductor substrate 10, from bottom to top, Described polysilicon membrane structure includes: the silicon oxide layer 11 that is arranged in Semiconductor substrate, polysilicon gate Layer 12, hard mask layer 13, bottom anti-reflection layer 14, photoresist layer 15.Described polycrystalline silicon gate layer 12 To will perform etching under control by the advanced technologies Process Control System of the present invention follow-up.
In other examples, the advanced control method of the critical size of polycrystalline silicon grid electrode of the present invention also may be used For controlling other semiconductor equipments.
In order to ensure the accuracy of the current process parameter finally obtained, test quasiconductor of the present invention Structure in figure control wafer and polysilicon gate very thin films have identical bottom anti-reflective Rotating fields, figure with And density.In order to ensure the accuracy of the current process parameter finally obtained, described test semiconductor figure control Structure on sheet and polysilicon gate very thin films have identical bottom anti-reflective Rotating fields, figure and density. Refer to the present invention shown in Fig. 3-Fig. 4 utilizes test semiconductor figure control wafer to carry out simulation test quasiconductor and set The principle explanation schematic diagram of standby technological parameter.Test semiconductor figure control wafer includes: Semiconductor substrate 20, Be set in turn in silicon oxide layer 21 in Semiconductor substrate 20, polycrystalline silicon gate layer 22, hard mask layer 23, Bottom anti-reflection layer 24, photoresist layer 25.
As an embodiment, test semiconductor figure control is after etching through etching apparatus, by various surveys Amount means, it is possible to obtain the current process parameter of etching apparatus.In the present embodiment, described current process parameter For etch rate.Therefore, the present invention tests the etching speed of etching apparatus by test semiconductor figure control wafer Rate.
Specifically, described etch rate is by testing quasiconductor control wafer bottom anti-reflection layer at etching technics Critical dimension line width change front and back, etching technics Time Calculation obtain.Described critical dimension line width can be in order to Obtain with optics wire width measuring instrument or critical size scanning electron microscopy measurement.Before etching technics, test ADI it is worth before polysilicon gate;After etching technics terminates, after test polysilicon gate, it is worth AEI.Pass through polycrystalline The skew of semiconductor equipment during the difference prediction polysilicon gate process of the front value of silicon gate and rear value, and In advance this skew is adjusted, during to polysilicon gate process, utilizes the technique ginseng more optimized Number carries out technique.The number of test semiconductor figure control wafer Semiconductor substrate of the present invention is 3-5. Described test quasiconductor is used for testing semiconductor figure control wafer and carries out testing semiconductor technology.Test quasiconductor Number is unsuitable too much, and too much semiconductor figure control wafer not only wastes production capacity, and can make by test half The current process parameter that conductor fig control wafer obtains is inaccurate.The number of test semiconductor figure control wafer is the most not The most very few, if only testing a piece of, it is not enough to obtain technological parameter accurately.As preferred embodiment.Institute The number stating semiconductor figure control wafer is 3.
The present invention forms quasiconductor in the structure testing the test semiconductor figure control wafer of etching apparatus Film layer structure, described semiconductor film Rotating fields can utilize dry method to remove photoresist after a procedure and remove and be again coated with Glue and development exposure, thus described test semiconductor figure control wafer can recycle.
To sum up, the advanced control method of the critical size of polycrystalline silicon grid electrode that the present invention provides, utilize test partly to lead Volume graphic control wafer is for the technological parameter of simulation test semiconductor equipment, it is thus achieved that the current work of semiconductor equipment Skill parameter, carries out semiconductor technology based on current process parameter to described polysilicon gate, solves quasiconductor In the case of the technological parameter of equipment drifts about, how to control the stability problem of semiconductor technology, improve The stability of the semiconductor technology between different batches and before and after etching cavity maintaining.
Therefore, above-mentioned preferred embodiment is only technology design and the feature of the explanation present invention, its object is to allow Person skilled in the art will appreciate that present disclosure and implements according to this, can not limit this with this The protection domain of invention.All equivalence changes made according to spirit of the invention or modification, all should contain Within protection scope of the present invention.

Claims (10)

1. an advanced control method for critical size of polycrystalline silicon grid electrode, for entering at polysilicon gate membrane structure During row technique, semiconductor equipment is carried out technology controlling and process, it is characterised in that including:
Thering is provided test semiconductor figure control wafer, described test semiconductor figure control wafer sets for simulation test quasiconductor Standby technological parameter;
Described test semiconductor figure control wafer is carried out by described semiconductor equipment test semiconductor technology;
The current process parameter of described semiconductor equipment is obtained based on described test semiconductor technology;
Described current process parameter is updated to advanced technologies Process Control System;
Described advanced technologies Process Control System based on semiconductor equipment described in described current process state modulator to many Polysilicon gate membrane structure carries out technique.
2. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 1, it is characterised in that Described semiconductor equipment is etching apparatus, and polysilicon gate membrane structure is for being set in turn in quasiconductor lining Silicon oxide layer at the end, polycrystalline silicon gate layer, hard mask layer, bottom anti-reflection layer, photoresist layer.
3. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 2, it is characterised in that Described current process parameter is the etch rate of etching apparatus.
4. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 1 or 2, its feature exists In, the number of described test semiconductor figure control wafer is 3-5.
5. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 4, it is characterised in that The number of described test semiconductor figure control wafer is 3.
6. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 2, it is characterised in that Described test semiconductor figure control wafer reusable edible.
7. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 6, it is characterised in that The current process parameter of described semiconductor figure control wafer is etch rate, and described etch rate is by test Bottom anti-reflection layer critical dimension line width before and after etching technics changes, etching technics Time Calculation obtains ?.
8. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 7, it is characterised in that Described critical dimension line width utilizes optics live width measuring instrument or critical size scanning electron microscopy measurement to obtain ?.
9. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 2, it is characterised in that Structure in described test semiconductor figure control wafer and polysilicon gate very thin films have identical bottom anti-reflective Penetrate Rotating fields, figure and density.
10. the advanced control method of critical size of polycrystalline silicon grid electrode as claimed in claim 2, its feature exists In, described is based on current process parameter and the work that combines semiconductor equipment based on current process parameter Skill parameter shift amount carries out semiconductor technology to the polycrystalline silicon gate layer in polysilicon gate membrane structure.
CN201610510996.XA 2016-06-30 2016-06-30 Advanced control method of polysilicon gate critical dimension Pending CN106024758A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113506759A (en) * 2021-06-28 2021-10-15 上海华虹宏力半导体制造有限公司 Forming method of critical dimension on-line monitoring structure

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1837997A (en) * 2005-03-07 2006-09-27 台湾积体电路制造股份有限公司 Etching operation management systems and methods, and electronic device manufactured thereby
CN1905134A (en) * 2005-07-25 2007-01-31 台湾积体电路制造股份有限公司 Controlling method for gate formation of semiconductor device
CN101329986A (en) * 2007-06-21 2008-12-24 中芯国际集成电路制造(上海)有限公司 Etching method
CN101673659A (en) * 2008-09-10 2010-03-17 中芯国际集成电路制造(上海)有限公司 Method for detecting measurement stability of tester tables
CN101834114A (en) * 2009-03-11 2010-09-15 台湾积体电路制造股份有限公司 Advanced process control method for gate profile and system for fabricating integrated circuit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1837997A (en) * 2005-03-07 2006-09-27 台湾积体电路制造股份有限公司 Etching operation management systems and methods, and electronic device manufactured thereby
CN1905134A (en) * 2005-07-25 2007-01-31 台湾积体电路制造股份有限公司 Controlling method for gate formation of semiconductor device
CN101329986A (en) * 2007-06-21 2008-12-24 中芯国际集成电路制造(上海)有限公司 Etching method
CN101673659A (en) * 2008-09-10 2010-03-17 中芯国际集成电路制造(上海)有限公司 Method for detecting measurement stability of tester tables
CN101834114A (en) * 2009-03-11 2010-09-15 台湾积体电路制造股份有限公司 Advanced process control method for gate profile and system for fabricating integrated circuit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113506759A (en) * 2021-06-28 2021-10-15 上海华虹宏力半导体制造有限公司 Forming method of critical dimension on-line monitoring structure
CN113506759B (en) * 2021-06-28 2024-02-02 上海华虹宏力半导体制造有限公司 Forming method of key dimension on-line monitoring structure

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Application publication date: 20161012