CN106024399A - Belt pre-installation type battery productive preparation device - Google Patents

Belt pre-installation type battery productive preparation device Download PDF

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Publication number
CN106024399A
CN106024399A CN201610628838.4A CN201610628838A CN106024399A CN 106024399 A CN106024399 A CN 106024399A CN 201610628838 A CN201610628838 A CN 201610628838A CN 106024399 A CN106024399 A CN 106024399A
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CN
China
Prior art keywords
unit
belt
cylinder
synchronous
printing element
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Granted
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CN201610628838.4A
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Chinese (zh)
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CN106024399B (en
Inventor
措加旺姆
努桑
才旺多杰
周易
晋亚铭
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Tibet University
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Tibet University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/20Light-sensitive devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Transmission Devices (AREA)

Abstract

The invention provides a belt pre-installation type battery productive preparation device and belongs to the field of solar batteries. A washing unit is arranged in a process unit and comprises a box, a roller set and a pre-installation mechanism. The pre-installation mechanism comprises a pull rod and two halves, wherein the two halves are arranged on the two opposite inner walls of the box respectively, and each half comprises a driving pulley, a driven pulley and a synchronous belt. During pre-installation of a flexible substrate, it is only needed to fix the edge of the flexible substrate to the pull rod and then rotate the driving pulleys to make the flexible substrate move, and the flexible substrate is taken off when arriving at the tail end of the box, so that operation is easy and convenient; moreover, operation can be conducted when washing liquid is contained in the box without discharging the washing liquid before installation, so that time and labor are saved; the pre-installation mechanism is simple in structure and low in manufacturing cost and effectively improves work efficiency.

Description

Belt pre-installation formula battery production preparation facilities
Technical field
The present invention relates to area of solar cell, in particular to a kind of belt pre-installation formula battery Produce preparation facilities.
Background technology
In area of solar cell, DSSC has bigger advantage, utilizes cheap Organic-fuel and nanotechnology, not only cheap but also there is the energy efficiency of height, with the tradition using silicon Solaode is compared, and preparation cost can be greatly lowered.
The application for a patent for invention of Application No. 201410174663.5 provides a kind of belt pre-installation formula electricity Pond produces preparation facilities, and this preparation facilities there is problems in that when one of them flexible parent metal reel During the reel being finished and more renew or when carrying out reel installation for the first time, need to be manually entered washing Flexible parent metal is pulled to pre-install in the casing of unit, in the process, it is necessary to by washing in casing Washing liquid all to discharge, waste time and energy, installation effectiveness is relatively low.
Summary of the invention
The invention provides a kind of belt pre-installation formula battery production preparation facilities, make the problems referred to above obtain Improve.
The present invention is achieved in that
A kind of belt pre-installation formula battery production preparation facilities, including:
Operation unit, described operation unit includes the first operation unit, the second operation unit and engages work Sequence unit, described first operation unit includes the first uncoiler, printing element and the sealing set gradually Agent coating unit, described second operation unit includes that the second uncoiler, described bonding process unit include Joint unit and rewinder, be provided with between described first uncoiler and described sealant coating unit and wash Wash unit, the flexible parent metal of described sealant coating unit and the flexible parent metal of the second uncoiler through institute State adapter unit;
Described washing unit includes casing, cylinder group and pre-installation mechanism;Described casing is provided with cavity, Described cylinder group includes that row's cylinder and lower row's cylinder, described upper row's cylinder are positioned at described lower row's cylinder Top, described upper row's cylinder and described lower row's cylinder all include that at least two is horizontally installed on described casing Internal cylinder, described upper row's cylinder and the described lower interlaced setting of row's cylinder;
Described pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged at casing Relative two inwall, described half portion all includes drive pulley, driven pulley and synchronous belt, Described drive pulley and described driven pulley rotate respectively and are arranged in described casing, one of them The drive pulley in described half portion is driving link, and the rotating shaft of described driving link runs through the sidewall of described casing, The roller end of described driving link is provided with the turning handle for driving described driving link to rotate, described Drive pulley engages with described synchronous belt, and described driven pulley is multiple and same with described respectively Step belt engagement, described synchronous belt is that ring-type and described half portion includes guide section and reset section, described The synchronous belt direction of guide section is arranged along the direction of motion of flexible parent metal, and described pull bar is used for fixing soft Property base material, one end of described pull bar and the synchronous belt in half portion one of them described are fixing to be connected or removable Unloading connection, the other end of described pull bar is fixing with the synchronous belt in half portion described in another one to be connected or can Dismounting connects, and is connected with each other and is synchronized with the movement between the drive pulley in two described half portions;
When described turning handle rotates, described drive pulley drives described synchronous belt to rotate, described Synchronous belt drives the motion of described pull bar.
Operation unit is by the printing of two sheets of flexible base material and finally engages the dye sensitization of solar that formation is complete Battery, effect and the concrete operating process etc. of each equipment are referred to prior art, at this no longer Repeat.
Casing and cylinder group are the elements of washing unit, the axial line of the cylinder in cylinder group Generally individually it is parallel to each other and horizontally disposed, in casing, is used for holding wash liquid, flexible parent metal Walk around each cylinder, i.e. cylinder group and limit the direction of motion of flexible parent metal, when normally working, flexible The base material row's of walking around cylinder successively and lower row's cylinder.When one of them flexible parent metal reel is finished and changes During new reel or when carrying out reel for the first time and installing, first the edge of flexible parent metal is fixed on On pull bar, pull bar is positioned at initiating terminal, and staff rotates turning handle and makes driver pulley rotation, main Dynamic belt pulley drives synchronous belt motion, owing to two half-unit is synchronized with the movement so that pull bar is with synchronizing skin Tape movement, and drive the flexible parent metal row's of walking around cylinder successively and lower row's cylinder, until pull bar is positioned at case The end of body.After having pre-installed, it is only necessary to the edge of flexible parent metal is taken off from pull bar, Simple to operation, and can also operate when being contained with wash liquid in casing, it is not necessary to Install after wash liquid is discharged, time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture Relatively low, be effectively improved work efficiency.
Further, the driven pulley of described guide section is sheathed on turning of corresponding described cylinder respectively Axle and being rotationally connected by bearing, the rotating shaft of the driven pulley of described reset section is both secured to described case The sidewall of body.
Using the rotating shaft of a part of cylinder as the rotating shaft of driven pulley, it is possible to reduce driven pulley The quantity of rotating shaft, drive mechanism is easier, and fault rate is lower.
Further, the rotating shaft of the driven pulley of described guide section and described reset section is both secured to institute Stating the sidewall of casing, described guide section walks around described upper row's cylinder and described lower row's cylinder and described successively Upper row's cylinder and described lower row's cylinder lay respectively at the both sides of described synchronous belt.
The rotating shaft of the rotating shaft of driven pulley with cylinder is separated, motion each other can be avoided to do Disturb, run more stable.
Further, the sidewall of described casing with at least one described between driven pulley by being connected Part connects, and described connector includes fixed part and movable part;
Described fixed part includes integrated ring flange and limited block, and described ring flange is solid by bolt Surely it is arranged at the sidewall of described casing, between described ring flange and described limited block, is provided with locating slot, Described ring flange is provided with columned locating dowel, described locating dowel be positioned at described locating slot and with institute Stating and there is gap between limited block, described locating dowel is arranged with location dish, described location dish is provided with First breach, described locating slot is U-lag, and the latter half of described U-lag is cylindrical face;
Described movable part includes integrated first position-arresting disk, the second position-arresting disk and contiguous block, described Contiguous block is arranged between described first position-arresting disk and described second position-arresting disk, and described first position-arresting disk sets It is equipped with the U-shaped breach that described locating dowel can be made to pass through, when movable part is installed on described fixed part, Described contiguous block embeds described first breach and the two is formed complete cylindric, and described location dish embeds Between described first position-arresting disk and described second position-arresting disk, described location dish, described first position-arresting disk and Described second position-arresting disk all can be fitted with the cylindrical face of described U-lag, described second position-arresting disk remote The side of described first position-arresting disk is provided with multidiameter, and described driven pulley is sheathed on described ladder Axle and being connected by bearing, described limited block is provided with the second breach for making described multidiameter pass;
Described limited block is provided with fixture, and described movable part is provided with embedded groove, rotates described activity Described fixture can be made during portion to be embedded in described embedded groove and described movable part can be locked.
Preferable case is the twice of a length of location disc thickness of locating dowel, a length of location of locating slot Three times of disc thickness, the thickness of location dish, the thickness of contiguous block, the thickness of the first position-arresting disk and second The thickness of position-arresting disk is equal.When driven pulley is installed, first location dish is arranged in locating dowel, Then movable part is put into locating slot, U-shaped notch alignment locating dowel, and the bottom of U-shaped breach can be Cylindrical face and can fitting with locating dowel, the first position-arresting disk between location dish and ring flange, second Position-arresting disk is between location dish and limited block, and contiguous block embeds in the first breach, and multidiameter is positioned at In two breach, location dish and contiguous block form a complete disk.It should be noted that at this Dish described in bright may refer to plate-like, column or the plectane such as cylindric, and thickness can be as required Select.After movable part is put into locating slot, the axial line around locating dowel rotates movable part, directly Embedding in embedded groove to fixture, now, movable part cannot be rotated further, it is achieved movable part Locking, is then arranged on driven pulley on multidiameter, when needing to dismantle driven pulley, Having only to take out fixture in embedded groove, and continue or rotate backward movable part, dismounting is relatively For simplicity.The form of fixture is varied, such as, can be threaded hole on limited block, fixing Part is bolt, makes the end of bolt can realize movable part in deep enough embedded groove by screwing bolt Fix.
Further, the bottom of described limited block is provided with shoulder hole, described fixture be I-shaped and It is embedded in described shoulder hole, in described shoulder hole, is provided with back-moving spring, the bottom of described fixture It is provided with draw ring.
After fixture embeds in embedded groove, fixture is extruded by back-moving spring, so that it is guaranteed that fixing Part will not depart from embedded groove, and movable part is relatively stable, and when pulling draw ring, back-moving spring compresses, Fixture departs from embedded groove, and movable part can rotate, simple to operation, time saving and energy saving, raising work Make efficiency.
Further, the sidewall of described casing is provided with at least one strip through-hole, leads to described bar shaped The rotating shaft of the described driven pulley that hole is corresponding is located in described strip through-hole, described driven gear Rotating shaft can along described strip through-hole slide and be bolted.
Actually used with in manufacturing process, may cause same because of the reason such as foozle, abrasion Step belt loosens, and synchronous belt easily departs from from driven pulley, therefore, is adjusted by strip through-hole The position of wherein one or more driven pulleies whole, enables synchronous belt to strain, it is ensured that pre-installation The structural stability of mechanism.
Further, described pull bar is cylindric or prism-shaped, the centrage of described pull bar and described rolling The rotational axis line of cylinder is parallel, and described pull bar is provided with along the axial direction of pull bar and for through flexibility The through hole of base material, described pull bar is provided with at least two and tights a bolt, described in tight a bolt stretch into described Through hole is interior and can compress flexible parent metal.
When flexible parent metal is fixed, it is only necessary to through hole is interior and use tights a bolt to make flexible parent metal stretch into Compressing, fixed form is simple and convenient.
Further, also include lock unit, between described first uncoiler and described printing element, It is provided with two between described second uncoiler and described joint unit to turn on the contrary and for clamping Stating the first roller bearing of flexible parent metal, described joint unit includes that two turn to the second contrary roller bearing;
Lock unit is used for realizing described first roller bearing and described second roller bearing synchronous axial system, and described first Operation unit is divided into setting up and down two section, and flexible parent metal is in the end of two sections of described first operation unit Realization turns to, described lock unit include housing, transfer part and at least three respectively with described transfer part By the synchronous piece of driving belt transmission, described transfer part rotating support in described housing, Qi Zhongsan Individual described synchronous piece is the first synchronous piece, the second synchronous piece and the 3rd synchronous piece, described first synchronous piece With the first roller bearing synchronous axial system near described first uncoiler, described second synchronous piece is described with close First roller bearing synchronous axial system of the second uncoiler, described 3rd synchronous piece and one of them described second rolling Axle synchronous axial system.
Two sections of first operation unit could be arranged to two-layer, such as can be provided with between the two layers every Plates etc., certainly, the difference in height of two-layer can not be excessive, manages for convenience, can be by the first planning sheet A part for a section of unit is arranged at below ground, and other end is arranged at more than ground, in order to see Examining management, it is also possible to the beside at the first operation unit arranges boss, staff can be along convex Platform is walked about and carries out observing operation etc..The pipeline length of the first operation unit reduces, convenient work people Member is managed, and, after turning to, the normal mounting of lock unit just can be better achieved, Reason is that the streamline of the first operation unit streamline long, the second operation unit is shorter, causes Second operation cell distance joint unit is relatively near, first operation cell distance the second operation unit farther out, It is difficult to lock unit is installed.
Lock unit guarantees the first roller bearing and the second roller bearing synchronous axial system, before rewinder drives flexible parent metal Enter, it is not necessary to lock unit pulls flexible parent metal, after setting up lock unit, it is only necessary to be additionally provided and make The power that lock unit rotates, less energy intensive, when joint unit pulls flexible parent metal to advance, the Flexible parent metal at one uncoiler and the second uncoiler is synchronized with the movement, when joint unit stops operating, First roller bearing stops operating immediately, even if flexible parent metal moves under effect of inertia, still can make Obtain the flexible parent metal length between the first roller bearing and the second roller bearing and keep constant, it is to avoid the first operation unit Loosening with the flexible parent metal in the second operation unit, the moment keeps tensioned state, it is ensured that printing element Normal printing, it is not easy to occur misprint, bite, the situation such as flexible parent metal folding, preparation effect is more preferable. In this process, preferably by the diameter of all parts in lock unit control the first roller bearing and The linear velocity of the second roller bearing is equal, and the Main Function of synchronous piece is the gear ratio that can regulate lock unit, So that reaching the effect above.
Further, described washing unit includes base material drying unit and dye wash unit, described print Brush unit includes the first printing element, the second printing element and the 3rd printing element, described first uncoiling Base material washing unit and base material drying unit it is provided with between machine and described first printing element, described the The first sintering machine, the second sintering machine and cold it is provided with between one printing element and described second printing element But unit, is provided with dyestuff drying unit between described second printing element and described 3rd printing element With dye wash unit, between described 3rd printing element and described sealant coating unit, it is provided with electricity Solve matter drying unit, described steering unit be arranged at described second printing element and the 3rd printing element it Between.
Further, described first synchronous piece and described second synchronous piece are respectively sleeved at described first rolling The outside of axle and being synchronized with the movement, the inwall of described first synchronous piece and described second synchronous piece is respectively provided with Ratchet, the outer wall of described first roller bearing is had to be provided with the ratchet corresponding with described ratchet, described shaft When stopping operating, described first uncoiler can drive described first roller bearing to rotate backward.
In installation process, the flexible parent metal length between the first roller bearing and the second roller bearing may be there is Control the situation that inaccuracy causes flexible parent metal to loosen, and then affect printing effect etc.;By ratchet with The cooperation of ratchet, when occurring that flexible parent metal loosens, controls shaft and the second roller bearing is motionless, reversely Rotating the first roller bearing, so that flexible parent metal tension, printing effect is more preferable.
Compared with prior art, the invention has the beneficial effects as follows: when flexible parent metal is pre-installed, Have only to be fixed on pull bar the edge of flexible parent metal, then rotate drive pulley and make flexible parent metal Motion, is taken off when flexible parent metal arrives the end of casing, simple to operation, and Can also operate when being contained with wash liquid in casing, it is not necessary to pacify after wash liquid is discharged Dress, time saving and energy saving, and pre-install that mechanism structure is simple, cost of manufacture is relatively low, be effectively improved work Efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below will be to institute in embodiment The accompanying drawing used is needed to be briefly described, it will be appreciated that the following drawings illustrate only certain of the present invention A little embodiments, are therefore not construed as the restriction to scope, come for those of ordinary skill in the art Say, on the premise of not paying creative work, it is also possible to obtain what other were correlated with according to these accompanying drawings Accompanying drawing.
The belt pre-installation formula battery production preparation facilities schematic diagram that Fig. 1 provides for the embodiment of the present invention;
Fig. 2 is the lock unit schematic diagram of Fig. 1;
Fig. 3 is base material washing unit and the one of which structure sectional view of dye wash unit of Fig. 1;
Fig. 4 is base material washing unit and another structure sectional view of dye wash unit of Fig. 1;
Fig. 5 is the pull bar schematic diagram in Fig. 3 and Fig. 4;
Fig. 6 is the fixed part front view of the connector in Fig. 3 and Fig. 4;
Fig. 7 is the sectional view of Fig. 6;
Fig. 8 is the location dish schematic diagram of Fig. 6;
Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4;
Figure 10 is the rearview of Fig. 9;
Figure 11 is the upward view of Fig. 9;
Figure 12 is the sectional view of Fig. 9.
In figure, reference is:
First uncoiler 101;Sealant coating unit 102;Second uncoiler 103;Joint unit 104;Rewinder 105;First roller bearing 106;Second roller bearing 107;First printing element 108;Second Printing element 109;3rd printing element 110;Base material washing unit 111;Base material drying unit 112;First sintering machine 113;Second sintering machine 114;Cooling unit 115;Dyestuff drying unit 116;Dye wash unit 117;Electrolyte drying unit 118;Lock unit 120;Housing 121; Transfer part 122;Synchronous piece 123;First synchronous piece 124;Second synchronous piece 125;3rd synchronous piece 126;Casing 129;Upper row's cylinder 130;Lower row's cylinder 131;Pull bar 132;Drive pulley 133;Driven pulley 134;Synchronous belt 135;Guide section 136;Reset section 137;Tight a bolt 138;Strip through-hole 139;Connector 140;Ring flange 141;Limited block 142;Locating slot 143; Locating dowel 144;Location dish 145;First breach 146;First position-arresting disk 147;Second position-arresting disk 148;Contiguous block 149;U-shaped breach 150;Multidiameter 151;Second breach 152;Fixture 153;Embedded groove 154;Back-moving spring 155;Draw ring 156.
Detailed description of the invention
The application for a patent for invention of Application No. 201410174663.5 provides a kind of belt pre-installation formula electricity Pond produces preparation facilities, and this preparation facilities there is problems in that when one of them flexible parent metal reel During the reel being finished and more renew or when carrying out reel installation for the first time, need to be manually entered washing Flexible parent metal is pulled to pre-install in the casing of unit, in the process, it is necessary to by washing in casing Washing liquid all to discharge, waste time and energy, installation effectiveness is relatively low.
In order to make the problems referred to above be improved, the invention provides a kind of belt pre-installation formula battery production Preparation facilities, is provided with washing unit in operation unit, washing unit include casing, cylinder group and Pre-installation mechanism, pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged at Relative two inwall of casing, described half portion all includes drive pulley, driven pulley and synchronization Belt, when pre-installing flexible parent metal, it is only necessary to the edge of flexible parent metal is fixed on pull bar On, then rotate drive pulley and make flexible parent metal move, when flexible parent metal arrives the end of casing Taken off, simple to operation, and can also enter when being contained with wash liquid in casing Row operation, it is not necessary to install after wash liquid is discharged, time saving and energy saving, and pre-install mechanism structure Simply, cost of manufacture is relatively low, be effectively improved work efficiency.
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with this Accompanying drawing in inventive embodiments, clearly and completely retouches the technical scheme in the embodiment of the present invention State, it is clear that described embodiment is a part of embodiment of the present invention rather than whole embodiments. Generally herein described in accompanying drawing and the assembly of the embodiment of the present invention that illustrates can be with various different joining Put and arrange and design.
Therefore, detailed description to the embodiments of the invention provided in the accompanying drawings is not intended to limit below The scope of claimed invention processed, but it is merely representative of the selected embodiment of the present invention.Based on this Embodiment in invention, those of ordinary skill in the art are obtained under not making creative work premise The every other embodiment obtained, broadly falls into the scope of protection of the invention.
It should be noted that in the case of not conflicting, in embodiment in the present invention and embodiment Feature can be mutually combined.
It should also be noted that similar label and letter represent similar terms, therefore, one in following accompanying drawing A certain Xiang Yi the accompanying drawing of denier is defined, then need not it is carried out further in accompanying drawing subsequently Definition and explanation.
In describing the invention, it should be noted that term " " center ", " on ", D score, " left ", Orientation or the position relationship of the instruction such as " right ", " vertically ", " level ", " interior ", " outward " are based on attached Orientation shown in figure or position relationship, or the orientation usually put or position when this invention product uses Put relation, or the orientation that usually understands of those skilled in the art or position relationship, or this The orientation usually put during the use of bright product or position relationship, be for only for ease of the description present invention and Jian Change and describe rather than indicate or imply that the device of indication or element must have specific orientation, Yi Te Fixed azimuth configuration and operation, be therefore not considered as limiting the invention.Additionally, term " the One ", " second ", " the 3rd " etc. be only used for distinguishing and describe, and it is not intended that instruction or hint relatively Importance.
In describing the invention, in addition it is also necessary to explanation, unless otherwise clearly defined and limited, Term " is arranged ", " installation ", " being connected ", " connection " should be interpreted broadly, such as, and can To be fixing connection, it is also possible to be to removably connect, or be integrally connected;Can be to be mechanically connected, It can also be electrical connection;Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, permissible It it is the connection of two element internals.For the ordinary skill in the art, can be with concrete condition Understand above-mentioned term concrete meaning in the present invention.
The belt pre-installation formula battery production preparation facilities schematic diagram that Fig. 1 provides for the embodiment of the present invention; Fig. 2 is the lock unit schematic diagram of Fig. 1;Fig. 3 is base material washing unit and the dye wash list of Fig. 1 The one of which structure sectional view of unit;Fig. 4 is base material washing unit and the dye wash unit of Fig. 1 Another structure sectional view;Fig. 5 is the pull bar schematic diagram in Fig. 3 and Fig. 4;Fig. 6 be Fig. 3 and The fixed part front view of the connector in Fig. 4;Fig. 7 is the sectional view of Fig. 6;Fig. 8 is determining of Fig. 6 Position dish schematic diagram;Fig. 9 is the movable part front view of the connector in Fig. 3 and Fig. 4;Figure 10 is Fig. 9 Rearview;Figure 11 is the upward view of Fig. 9;Figure 12 is the sectional view of Fig. 9.
As shown in Fig. 1-Figure 12, embodiments provide a kind of belt pre-installation formula battery production system Standby device, including operation unit.
Operation unit includes the first operation unit, the second operation unit and bonding process unit, the first work Sequence unit includes the first uncoiler 101, printing element and the sealant coating unit 102 set gradually, Second operation unit includes the second uncoiler 103, and bonding process unit includes joint unit 104 and recoils Machine 105, the flexible parent metal of sealant coating unit 102 and the flexible parent metal of the second uncoiler 103 pass through Joint unit 104 engages.Two sheets of flexible base material is printed by operation unit and finally joint is formed complete DSSC, effect and the concrete operating process etc. of each equipment are referred to existing Technology, does not repeats them here.
Preferably, as it is shown in figure 1, printing element includes first printing element the 108, second printing element 109 and the 3rd printing element 110, it is provided with between the first uncoiler 101 and the first printing element 108 Base material washing unit 111 and base material drying unit 112, the first printing element 108 and the second printing element The first sintering machine the 113, second sintering machine 114 and cooling unit 115, the second print it is provided with between 109 It is provided with dyestuff drying unit 116 and dye wash between brush unit 109 and the 3rd printing element 110 Unit 117, is provided with electrolyte between the 3rd printing element 110 and sealant coating unit 102 and is dried Unit 118.
Being provided with washing unit between first uncoiler 101 and sealant coating unit 102, washing is single Unit is divided into base material washing unit 111 and dye wash unit 117, washing unit 117 include casing 129, Cylinder group and pre-installation mechanism, preferably two washing cellular constructions are same or similar.
Casing 129 is provided with cavity, and cylinder group includes row's cylinder 130 and lower row's cylinder 131, upper row Cylinder 130 is positioned at the top of lower row's cylinder 131, upper row's cylinder 130 and lower row's cylinder 131 and all includes At least two is horizontally installed on the cylinder within casing 129, upper row's cylinder 130 and lower row's cylinder 131 Interlaced setting;Casing 129 and cylinder group are the elements of washing unit, in cylinder group The axial line of cylinder be generally individually parallel to each other and horizontally disposed, be used for holding in casing 129 Wash liquid, flexible parent metal walks around each cylinder, i.e. cylinder group limits the direction of motion of flexible parent metal, When normally working, the flexible parent metal row's of walking around cylinder 130 successively and lower row's cylinder 131.
As shown in Fig. 6-Figure 12, pre-installation mechanism includes pull bar 132 and two half-unit, and two half-unit is divided Not being arranged at relative two inwall of casing 129, half portion all includes drive pulley 133, driven skin Belt wheel 134 and synchronous belt 135, drive pulley 133 and driven pulley 134 rotate setting respectively In casing 129, the drive pulley 133 in one of them half portion is driving link, the rotating shaft of driving link Running through the sidewall of casing 129, the roller end of driving link is provided with for driving what driving link rotated to turn Fixed handle, drive pulley 133 engages with synchronous belt 135, driven pulley 134 be multiple and Engaging with synchronous belt 135 respectively, synchronous belt 135 includes guide section 136 He for ring-type and half portion Reset section 137, synchronous belt 135 direction of guide section 136 is arranged along the direction of motion of flexible parent metal, Pull bar 132 is for the synchronous belt in fixing flexible base material, one end of pull bar 132 and one of them half portion 135 fix connection or removably connect, the other end of pull bar 132 and the synchronous belt in another one half portion 135 fix connection or removably connect, and are connected with each other and same between the drive pulley 133 of two half-unit Step motion.
When turning handle rotates, drive pulley 133 drives synchronous belt 135 to rotate, synchronous belt 135 drive pull bar 132 to move.
When one of them flexible parent metal reel be finished and more renew reel time or roll up for the first time When cylinder is installed, being first fixed on pull bar 132 at the edge of flexible parent metal, pull bar 132 is positioned at initial End, staff rotates turning handle makes drive pulley 133 rotate, and drive pulley 133 drives Synchronous belt 135 moves, owing to two half-unit is synchronized with the movement so that pull bar 132 is with synchronous belt 135 Mobile, and drive the flexible parent metal row's of walking around cylinder 130 successively and lower row's cylinder 131, until pull bar 132 ends being positioned at casing 129.After having pre-installed, it is only necessary to by the edge of flexible parent metal from pull bar Take off on 132, simple to operation, and also may be used when being contained with wash liquid in casing 129 To operate, it is not necessary to install after wash liquid is discharged, time saving and energy saving, and pre-install mechanism Simple in construction, cost of manufacture are relatively low, be effectively improved work efficiency.
As the preferred version of this embodiment, as it is shown in figure 5, pull bar 132 is cylindric or prism-shaped, The centrage of pull bar 132 is parallel with the rotational axis line of cylinder, and pull bar 132 is provided with along pull bar 132 Axial direction and for through the through hole of flexible parent metal, pull bar 132 is provided with at least two and tightens spiral shell Bolt 138, tights a bolt and 138 stretches in through hole and can compress flexible parent metal.
When flexible parent metal is fixed, it is only necessary to through hole is interior and use tights a bolt to make flexible parent metal stretch into 138 compress, and fixed form is simple and convenient.
The rotating shaft of driven pulley 134 can have various ways, it is for instance possible to use but under being not limited to Row two ways: as it is shown on figure 3, the driven pulley that the first scheme is guide section 136 134 points It is not sheathed on the rotating shaft of the cylinder of correspondence and is rotationally connected by bearing, the follower belt of reset section 137 The rotating shaft of wheel 134 is both secured to the sidewall of casing 129.
Using the rotating shaft of a part of cylinder as the rotating shaft of driven pulley 134, it is possible to reduce follower belt The quantity of the rotating shaft of wheel 134, drive mechanism is easier, and fault rate is lower.
First scheme: as shown in Figure 4, the driven pulley 134 of guide section 136 and reset section 137 Rotating shaft be both secured to the sidewall of casing 129, guide section 136 row's of walking around cylinder 130 successively and under Row's cylinder 131 and upper row's cylinder 130 lay respectively at the both sides of synchronous belt 135 with lower row's cylinder 131.
The rotating shaft of driven pulley 134 is separated with the rotating shaft of cylinder, fortune each other can be avoided Dynamic interference, runs more stable.
As the preferred version of above two scheme, as shown in Figure 3, Figure 4, the sidewall of casing 129 sets It is equipped with at least one strip through-hole 139, turning of the driven pulley 134 corresponding with strip through-hole 139 Axle is located in strip through-hole 139, and the rotating shaft of driven gear can be slided along strip through-hole 139 and logical Cross bolt to fix.
Actually used with in manufacturing process, may cause same because of the reason such as foozle, abrasion Step belt 135 loosens, and synchronous belt 135 easily departs from from driven pulley 134, therefore, logical Cross strip through-hole 139 and adjust the position of wherein one or more driven pulleies 134, make synchronous belt 135 can strain, it is ensured that the structural stability of pre-installation mechanism.
As the preferred version of above-mentioned first scheme, as shown in Figure 4, the sidewall of casing 129 with extremely Being connected by connector 140 between a few driven pulley 134, connector 140 includes fixed part And movable part.
As Figure 6-Figure 8, fixed part includes integrated ring flange 141 and limited block 142, Ring flange 141 is bolted the sidewall being arranged at casing 129, ring flange 141 and limited block 142 Between be provided with locating slot 143, ring flange 141 is provided with columned locating dowel 144, locating dowel 144 In locating slot 143 and and limited block 142 between there is gap, it is fixed that locating dowel 144 is arranged with Position dish 145, location dish 145 is provided with the first breach 146, and locating slot 143 is U-lag, U-lag The latter half be cylindrical face.
As shown in Fig. 9-Figure 12, movable part includes that integrated first position-arresting disk 147, second is spacing Dish 148 and contiguous block 149, contiguous block 149 is arranged on the first position-arresting disk 147 and the second position-arresting disk 148 Between, the first position-arresting disk 147 is provided with the U-shaped breach 150 making locating dowel 144 pass through, and will live When dynamic portion is installed on fixed part, contiguous block 149 embeds the first breach 146 and the two forms complete circle Column, location dish 145 embeds between the first position-arresting disk 147 and the second position-arresting disk 148, location dish 145, First position-arresting disk 147 and the second position-arresting disk 148 all can be fitted with the cylindrical face of U-lag, the second limit The side away from the first position-arresting disk 147 of position dish 148 is provided with multidiameter 151, driven pulley 134 Being sheathed on multidiameter 151 and connected by bearing, limited block 142 is provided with for making multidiameter 151 The second breach 152 passed.
Limited block 142 is provided with fixture 153, and movable part is provided with embedded groove 154, rotates movable part Time fixture 153 can be made to be embedded in embedded groove 154 and movable part can be locked.
Preferable case is the twice of a length of location dish 145 thickness of locating dowel 144, locating slot 143 Three times of a length of location dish 145 thickness, the thickness of location dish 145, the thickness of contiguous block 149, The thickness of the first position-arresting disk 147 and the thickness of the second position-arresting disk 148 are equal.Driven pulley 134 is installed Time, first location dish 145 is arranged in locating dowel 144, then movable part is put into locating slot 143 In, U-shaped breach 150 is directed at locating dowel 144, and the bottom of U-shaped breach 150 can be cylindrical face and energy Enough fit with locating dowel 144, the first position-arresting disk 147 between location dish 145 and ring flange 141, Second position-arresting disk 148 is between location dish 145 and limited block 142, and contiguous block 149 embeds first In breach 146, multidiameter 151 is positioned at the second breach 152, location dish 145 and contiguous block 149 Form a complete disk.It should be noted that dish described in the present invention may refer to plate-like, Cylindric column such as grade or plectane, thickness can select as required.Movable part is put into location After in groove 143, the axial line around locating dowel 144 rotates movable part, until fixture 153 embeds embedding Till entering in groove 154, now, movable part cannot be rotated further, it is achieved the locking of movable part, then Driven pulley 134 is arranged on multidiameter 151, when needing to dismantle driven pulley 134, Have only in embedded groove 154, take out fixture 153, and continue or rotate backward movable part, Dismount relatively simple.The form of fixture 153 is varied, such as, can set on limited block 142 Putting screwed hole, fixture 153 is bolt, and the end making bolt by screwing bolt can be deep enough embedding Fixing of movable part is realized in entering groove 154.
As the preferred version of this embodiment, as it is shown in fig. 7, the bottom of limited block 142 is provided with rank Ladder hole, fixture 153 is I-shaped and is embedded in shoulder hole, is provided with back-moving spring in shoulder hole 155, the bottom of fixture 153 is provided with draw ring 156.
After fixture 153 embeds in embedded groove 154, fixture 153 is squeezed by back-moving spring 155 Pressure, so that it is guaranteed that fixture 153 will not depart from embedded groove 154, movable part is relatively stable, draws During dynamic draw ring 156, back-moving spring 155 compresses, and fixture 153 departs from embedded groove 154, and movable part can To rotate, simple to operation, time saving and energy saving, raising work efficiency.
Preferably, preparation facilities also include lock unit 120, the first uncoiler 101 and printing element it Between, be provided with two between the second uncoiler 103 and joint unit 104 and turn to contrary and for pressing from both sides First roller bearing 106 of tight flexible parent metal, joint unit 104 includes that two turn to the second contrary roller bearing 107。
Lock unit 120 is used for realizing the first roller bearing 106 and the second roller bearing 107 synchronous axial system, and first Operation unit is divided into setting up and down two section, and flexible parent metal realizes in the end of two section of first operation unit Turning to, lock unit 120 is used for realizing the first roller bearing 106 and the second roller bearing 107 synchronous axial system, the Two sections of one operation unit could be arranged to two-layer, such as, can be provided with dividing plate etc. between the two layers, Certainly, the difference in height of two-layer can not be excessive, manages for convenience, can be by the one of the first operation unit A part for section is arranged at below ground, and other end is arranged at more than ground, in order to observe management, Can also arrange boss the beside of the first operation unit, staff can walk about also along boss Carry out observing operation etc..
As in figure 2 it is shown, lock unit 120 includes that housing 121, transfer part 122 and at least three are respectively With the transfer part 122 synchronous piece 123 by driving belt transmission, transfer part 122 rotating support is in housing In 121, the quantity of transfer part 122 is preferably three, three synchronous pieces 123 be the first synchronous piece 124, Second synchronous piece 125 and the 3rd synchronous piece 126, the first synchronous piece 124 and close first uncoiler 101 The first roller bearing 106 synchronous axial system, the second synchronous piece 125 with near the first of the second uncoiler 103 Roller bearing 106 synchronous axial system, the 3rd synchronous piece 126 and one of them second roller bearing 107 synchronous axial system. Synchronous piece 123 can be belt pulley etc., transfer part 122 can also be provided with at least three for hanging If the belt pulley of belt.
Lock unit 120 guarantees the first roller bearing 106 and the second roller bearing 107 synchronous axial system, rewinder 105 Drive flexible parent metal advances, it is not necessary to lock unit 120 pulls flexible parent metal, sets up lock unit 120 After, it is only necessary to being additionally provided the power making lock unit 120 rotate, less energy intensive, when engaging list When unit 104 pulls flexible parent metal to advance, the flexibility at the first uncoiler 101 and the second uncoiler 103 Base material is synchronized with the movement, and when joint unit 104 stops operating, the first roller bearing 106 stops operating immediately, Even if flexible parent metal moves under effect of inertia, the first roller bearing 106 and the second rolling still can be made Flexible parent metal length between axle 107 keeps constant, it is to avoid the first operation unit and the second operation unit Interior flexible parent metal loosens, and the moment keeps tensioned state, it is ensured that the normal printing of printing element, does not allows Easily occur misprint, bite, the situation such as flexible parent metal folding, preparation effect is more preferable.In this process, The first roller bearing 106 and the second rolling is controlled preferably by the diameter of all parts in lock unit 120 The linear velocity of axle 107 is equal, and the Main Function of synchronous piece 123 can regulate lock unit 120 Gear ratio, in order to reach the effect above.
In installation process, the flexibility between the first roller bearing 106 and the second roller bearing 107 may be there is Length substrate controls the situation that inaccuracy causes flexible parent metal to loosen, and then affects printing effect etc.;Make For the preferred version of this embodiment, the first synchronous piece 124 and the second synchronous piece 125 are respectively sleeved at The outside of one roller bearing 106 and being synchronized with the movement, the first synchronous piece 124 and inwall of the second synchronous piece 125 Being respectively arranged with ratchet, the outer wall of the first roller bearing 106 is provided with the ratchet corresponding with ratchet, shaft When stopping operating, the first uncoiler 101 can drive the first roller bearing 106 to rotate backward.
By coordinating of ratchet and ratchet, when occurring that flexible parent metal loosens, control shaft and second Roller bearing 107 is motionless, rotates backward the first roller bearing 106, so that flexible parent metal tension, printing effect More preferably.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for For those skilled in the art, the present invention can have various modifications and variations.All essences in the present invention Within god and principle, any modification, equivalent substitution and improvement etc. made, should be included in the present invention Protection domain within.

Claims (10)

1. a belt pre-installation formula battery production preparation facilities, it is characterised in that including:
Operation unit, described operation unit includes the first operation unit, the second operation unit and engages work Sequence unit, described first operation unit includes the first uncoiler, printing element and the sealing set gradually Agent coating unit, described second operation unit includes that the second uncoiler, described bonding process unit include Joint unit and rewinder, be provided with between described first uncoiler and described sealant coating unit and wash Wash unit, the flexible parent metal of described sealant coating unit and the flexible parent metal of the second uncoiler through institute State adapter unit;
Described washing unit includes casing, cylinder group and pre-installation mechanism;Described casing is provided with cavity, Described cylinder group includes that row's cylinder and lower row's cylinder, described upper row's cylinder are positioned at described lower row's cylinder Top, described upper row's cylinder and described lower row's cylinder all include that at least two is horizontally installed on described casing Internal cylinder, described upper row's cylinder and the described lower interlaced setting of row's cylinder;
Described pre-installation mechanism includes that pull bar and two half-unit, two described half portions are respectively arranged at casing Relative two inwall, described half portion all includes drive pulley, driven pulley and synchronous belt, Described drive pulley and described driven pulley rotate respectively and are arranged in described casing, one of them The drive pulley in described half portion is driving link, and the rotating shaft of described driving link runs through the sidewall of described casing, The roller end of described driving link is provided with the turning handle for driving described driving link to rotate, described Drive pulley engages with described synchronous belt, and described driven pulley is multiple and same with described respectively Step belt engagement, described synchronous belt is that ring-type and described half portion includes guide section and reset section, described The synchronous belt direction of guide section is arranged along the direction of motion of flexible parent metal, and described pull bar is used for fixing soft Property base material, one end of described pull bar and the synchronous belt in half portion one of them described are fixing to be connected or removable Unloading connection, the other end of described pull bar is fixing with the synchronous belt in half portion described in another one to be connected or can Dismounting connects, and is connected with each other and is synchronized with the movement between the drive pulley in two described half portions;
When described turning handle rotates, described drive pulley drives described synchronous belt to rotate, described Synchronous belt drives the motion of described pull bar.
Belt the most according to claim 1 pre-installation formula battery production preparation facilities, its feature exists In, the driven pulley of described guide section is sheathed on the rotating shaft of the described cylinder of correspondence respectively and passes through axle Forwarding and be dynamically connected, the rotating shaft of the driven pulley of described reset section is both secured to the sidewall of described casing.
Belt the most according to claim 1 pre-installation formula battery production preparation facilities, its feature exists In, the rotating shaft of the driven pulley of described guide section and described reset section is both secured to the side of described casing Wall, described guide section walk around successively described upper row's cylinder and described lower row's cylinder and described upper row's cylinder with Described lower row's cylinder lays respectively at the both sides of described synchronous belt.
Belt the most according to claim 3 pre-installation formula battery production preparation facilities, its feature exists In, the sidewall of described casing is connected by connector between driven pulley with at least one described, institute State connector and include fixed part and movable part;
Described fixed part includes integrated ring flange and limited block, and described ring flange is solid by bolt Surely it is arranged at the sidewall of described casing, between described ring flange and described limited block, is provided with locating slot, Described ring flange is provided with columned locating dowel, described locating dowel be positioned at described locating slot and with institute Stating and there is gap between limited block, described locating dowel is arranged with location dish, described location dish is provided with First breach, described locating slot is U-lag, and the latter half of described U-lag is cylindrical face;
Described movable part includes integrated first position-arresting disk, the second position-arresting disk and contiguous block, described Contiguous block is arranged between described first position-arresting disk and described second position-arresting disk, and described first position-arresting disk sets It is equipped with the U-shaped breach that described locating dowel can be made to pass through, when movable part is installed on described fixed part, Described contiguous block embeds described first breach and the two is formed complete cylindric, and described location dish embeds Between described first position-arresting disk and described second position-arresting disk, described location dish, described first position-arresting disk and Described second position-arresting disk all can be fitted with the cylindrical face of described U-lag, described second position-arresting disk remote The side of described first position-arresting disk is provided with multidiameter, and described driven pulley is sheathed on described ladder Axle and being connected by bearing, described limited block is provided with the second breach for making described multidiameter pass;
Described limited block is provided with fixture, and described movable part is provided with embedded groove, rotates described activity Described fixture can be made during portion to be embedded in described embedded groove and described movable part can be locked.
Belt the most according to claim 4 pre-installation formula battery production preparation facilities, its feature exists In, the bottom of described limited block is provided with shoulder hole, and described fixture is I-shaped and is embedded described In shoulder hole, being provided with back-moving spring in described shoulder hole, the bottom of described fixture is provided with draw ring.
Belt the most according to claim 1 pre-installation formula battery production preparation facilities, its feature exists In, the sidewall of described casing is provided with at least one strip through-hole, corresponding with described strip through-hole The rotating shaft of described driven pulley is located in described strip through-hole, and the rotating shaft of described driven gear can Slide along described strip through-hole and be bolted.
Belt the most according to claim 6 pre-installation formula battery production preparation facilities, its feature exists In, described pull bar is cylindric or prism-shaped, the centrage of described pull bar and the rotary shaft of described cylinder Heart line is parallel, and described pull bar is provided with along the axial direction of pull bar and for the through hole through flexible parent metal, Described pull bar is provided with at least two and tights a bolt, described in tight a bolt and stretch in described through hole and can Compress flexible parent metal.
Belt the most according to claim 7 pre-installation formula battery production preparation facilities, its feature exists In, also include lock unit, between described first uncoiler and described printing element, described second open It is provided with two between volume machine and described joint unit to turn on the contrary and for clamping described flexible parent metal The first roller bearing, described joint unit includes that two turn to the second contrary roller bearing;
Lock unit is used for realizing described first roller bearing and described second roller bearing synchronous axial system, and described first Operation unit is divided into setting up and down two section, and flexible parent metal is in the end of two sections of described first operation unit Realization turns to, described lock unit include housing, transfer part and at least three respectively with described transfer part By the synchronous piece of driving belt transmission, described transfer part rotating support in described housing, Qi Zhongsan Individual described synchronous piece is the first synchronous piece, the second synchronous piece and the 3rd synchronous piece, described first synchronous piece With the first roller bearing synchronous axial system near described first uncoiler, described second synchronous piece is described with close First roller bearing synchronous axial system of the second uncoiler, described 3rd synchronous piece and one of them described second rolling Axle synchronous axial system.
Belt the most according to claim 8 pre-installation formula battery production preparation facilities, its feature exists In, described washing unit includes base material drying unit and dye wash unit, and described printing element includes First printing element, the second printing element and the 3rd printing element, described first uncoiler and described Base material washing unit and base material drying unit, described first printing element it is provided with between one printing element And it is provided with the first sintering machine, the second sintering machine and cooling unit, institute between described second printing element State and be provided with dyestuff drying unit and dye wash between the second printing element and described 3rd printing element Unit, is provided with electrolyte between described 3rd printing element and described sealant coating unit and is dried list Unit, described steering unit is arranged between described second printing element and the 3rd printing element.
Belt the most according to claim 9 pre-installation formula battery production preparation facilities, its feature Being, described first synchronous piece and described second synchronous piece are respectively sleeved at the outside of described first roller bearing And be synchronized with the movement, the inwall of described first synchronous piece and described second synchronous piece is respectively arranged with ratchet, The outer wall of described first roller bearing is provided with the ratchet corresponding with described ratchet, and described shaft stops operating Time, described first uncoiler can drive described first roller bearing to rotate backward.
CN201610628838.4A 2016-08-03 2016-08-03 Belt pre-installs formula battery production preparation facilities Expired - Fee Related CN106024399B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110159628A1 (en) * 2009-07-02 2011-06-30 Kee-Hyun Shin System and method for producing flexible dye-sensitized solar cells by a roll-to-roll printing process
JP2011198791A (en) * 2010-03-17 2011-10-06 Fuji Electric Co Ltd Solar cell manufacturing device
CN103132116A (en) * 2011-11-25 2013-06-05 株式会社半导体能源研究所 Flexible substrate processing apparatus
CN104934229A (en) * 2014-03-17 2015-09-23 常宝公司 Manufacturing method of a flexible dye-sensitized solar cell and the device thereof
CN206003635U (en) * 2016-08-03 2017-03-08 西藏大学 Belt pre-installs formula battery production preparation facilitiess

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110159628A1 (en) * 2009-07-02 2011-06-30 Kee-Hyun Shin System and method for producing flexible dye-sensitized solar cells by a roll-to-roll printing process
JP2011198791A (en) * 2010-03-17 2011-10-06 Fuji Electric Co Ltd Solar cell manufacturing device
CN103132116A (en) * 2011-11-25 2013-06-05 株式会社半导体能源研究所 Flexible substrate processing apparatus
CN104934229A (en) * 2014-03-17 2015-09-23 常宝公司 Manufacturing method of a flexible dye-sensitized solar cell and the device thereof
CN206003635U (en) * 2016-08-03 2017-03-08 西藏大学 Belt pre-installs formula battery production preparation facilitiess

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