CN106024246A - Corrosion-resistant neodymium-iron-boron magnetic material and preparation method thereof - Google Patents
Corrosion-resistant neodymium-iron-boron magnetic material and preparation method thereof Download PDFInfo
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- CN106024246A CN106024246A CN201610622816.7A CN201610622816A CN106024246A CN 106024246 A CN106024246 A CN 106024246A CN 201610622816 A CN201610622816 A CN 201610622816A CN 106024246 A CN106024246 A CN 106024246A
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- neodymium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
- H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/1003—Use of special medium during sintering, e.g. sintering aid
- B22F3/1007—Atmosphere
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
- H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
- H01F1/0575—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/20—Use of vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
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- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Power Engineering (AREA)
- Hard Magnetic Materials (AREA)
Abstract
The invention discloses a corrosion-resistant neodymium-iron-boron magnetic material and a preparation method thereof. The neodymium-iron-boron magnetic material is prepared from, by weight, 30% of neodymium, 1% of boron, 2% of dysprosium, 1% of praseodymium, 2% of zirconium, 3% of copper, 2% of cobalt and the balance iron. The preparation method of the neodymium-iron-boron magnetic material comprises the steps of batching, smelting, hydrogen decrepitating, powder preparing, molding and sintering. According to the corrosion-resistant neodymium-iron-boron magnetic material and the preparation method thereof, the proportion contents of all the elements in the neodymium-iron-boron material are re-optimized, and the zirconium element and the cobalt element are newly added; research shows that the Curie temperature of a magnet can be effectively increased by adding cobalt, cobalt exists between a soft magnetic phase and a hard magnetic phase, and therefore not only can the temperature coefficient be lowered, but also the corrosion resistance of the material can be improved; by adding cobalt in NdFeB-FeB series alloy, the crystallization temperature of a Fe3B phase can be increased, the crystallization temperature of Nd3Fe14B can be decreased, and therefore uniform crystallized precipitated phase grain size distribution is obtained.
Description
Technical field
The present invention relates to a kind of corrosion-resistant R-Fe-B magnetic material and preparation method thereof.
Background technology
Research and the applicating history of permanent magnet material are of long standing and well established, and ancient Chinese had the most once manufactured " compass in ancient China " in order to take one's bearings with permanent magnet.After entering Industrial Revolution in modern age, permanent magnet material goes through the developmental stage such as magnet steel, permanent-magnet ferrite, AlNiCo alloy, SmCo series alloy, NdFeB permanent magnet.At present, the rare earth permanent-magnetic material with NdFeB as representative is the permanent magnet material that magnetic property is the highest, most widely used.NdFeB based permanent magnet, from finding so far, has the history in more than 20 years, has had been enter into the stage of large-scale industrial production at present, but the research work for Nd Fe B alloys never stops.Many scholars and research team all spend a lot of energy to explore and study the improvement of Nd Fe B alloys magnetic property, including improving its heat stability, corrosion resistance, machinability and ageing.It is true that the magnetic property of Sintered NdFeB based permanent magnet need to improve.In the PRODUCTION TRAITS of sintered NdFeB, it is one of effective approach that interpolation alloying element improves the magnetic property of magnet.If Chinese Patent Application No. is 201310064736.0 to disclose a kind of neodymium-iron-boron magnetic material with LREE and preparation method, it is to utilize to add in manufacture rare-earth permanent magnet material by a certain percentage by light rare earth remote (La-Ce), improve the utilization rate of rare earth material, reduce the manufacturing cost of rare-earth permanent magnet.
Summary of the invention
It is an object of the invention to provide corrosion-resistant R-Fe-B magnetic material of a kind of new formula new proportioning content and preparation method thereof.The present invention, by adjusting the proportioning of each element in neodymium-iron-boron magnetic material and adding new element, improves structure, thus obtains the more stable excellent magnetic material of properties.
To achieve these goals, present invention employs techniques below scheme:
A kind of corrosion-resistant R-Fe-B magnetic material, it consists of the following components in percentage by weight: neodymium 30%, boron 1%, dysprosium 2%, praseodymium 1%, zirconium 2%, copper 3%, cobalt 2%, surplus are ferrum.
A kind of method preparing above-mentioned corrosion-resistant R-Fe-B magnetic material, comprises the following steps:
Step one dispensing, weighs raw material according to the content proportioning of component each in neodymium-iron-boron magnetic material;
Step 2 melting, first by neodymium, praseodymium in 1100 DEG C of fusings, is subsequently adding dysprosium, copper in 1500 DEG C of fusings, adds boron, zirconium, cobalt, ferrum in 2000 DEG C of fusings, and after then the said components of all fusings being sufficiently mixed, casting is cooled to neodymium iron boron block;
Step 3 hydrogen is broken, and neodymium iron boron block is put into hydrogen crushing device, and prepared granularity is 0.5mm particles below;
Step 4 powder process, carries out airflow milling powder by broken for hydrogen good granule, and powder size reaches below 1 μm;
Step 5 molding, mixes above-mentioned powder in batch mixer more than 2 hours, is pressed into blank with mould in the environment of stationary magnetic field;
Step 6 sinters, and by blank pre-burning 2 hours under 500 DEG C of vacuum conditions, sinters 4 hours in 1200 DEG C in placing into vacuum drying oven, after being then tempered to 800 DEG C of insulations 2 hours, is incubated 2 hours then at 400 DEG C, i.e. can get corrosion-resistant R-Fe-B magnetic material finished product.
Advantages of the present invention:
In the present invention, the proportioning content of each element in inventor's re-optimization neodymium-iron-boron magnetic material, and newly added zirconium, cobalt element;Showing according to the study, the addition of zirconium with crystal grain thinning, can improve the coercivity of magnet, can strengthen the coupling between Hard Magnetic phase and soft magnetism phase, strengthen the comprehensive magnetic energy of magnetic material.The addition of cobalt can be effectively improved the Curie temperature of magnet, and cobalt is present between soft magnetism phase and Hard Magnetic phase, is possible not only to reduce temperature coefficient, it is also possible to improve the corrosion resistance of material.In NdFeB/FeB system alloy, add cobalt can improve Fe3The crystallization temperature of B phase, reduces Nd2Fe14The crystallization temperature of B, thus be conducive to obtaining homogeneous Educt of crystals particle size distribution.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further described.
Embodiment:
A kind of corrosion-resistant R-Fe-B magnetic material, it consists of the following components in percentage by weight: neodymium 30%, boron 1%, dysprosium 2%, praseodymium 1%, zirconium 2%, copper 3%, cobalt 2%, surplus are ferrum.
The preparation method of above-mentioned corrosion-resistant R-Fe-B magnetic material, comprises the following steps:
Step one dispensing, weighs raw material according to the content proportioning of component each in neodymium-iron-boron magnetic material;
Step 2 melting, first by neodymium, praseodymium in 1100 DEG C of fusings, is subsequently adding dysprosium, copper in 1500 DEG C of fusings, adds boron, zirconium, cobalt, ferrum in 2000 DEG C of fusings, and after then the said components of all fusings being sufficiently mixed, casting is cooled to neodymium iron boron block;
Step 3 hydrogen is broken, and neodymium iron boron block is put into hydrogen crushing device, and prepared granularity is 0.5mm particles below;
Step 4 powder process, carries out airflow milling powder by broken for hydrogen good granule, and powder size reaches below 1 μm;
Step 5 molding, mixes above-mentioned powder in batch mixer more than 2 hours, is pressed into blank with mould in the environment of stationary magnetic field;
Step 6 sinters, and by blank pre-burning 2 hours under 500 DEG C of vacuum conditions, sinters 4 hours in 1200 DEG C in placing into vacuum drying oven, after being then tempered to 800 DEG C of insulations 2 hours, is incubated 2 hours then at 400 DEG C, i.e. can get corrosion-resistant R-Fe-B magnetic material finished product.
Claims (2)
1. a corrosion-resistant R-Fe-B magnetic material, it is characterised in that it consists of the following components in percentage by weight: neodymium 30%, boron 1%, dysprosium 2%, praseodymium 1%, zirconium 2%, copper 3%, cobalt 2%, surplus are ferrum.
2. the method preparing corrosion-resistant R-Fe-B magnetic material as claimed in claim 1, it is characterised in that comprise the following steps:
Step one dispensing, weighs raw material according to the content proportioning of component each in neodymium-iron-boron magnetic material;
Step 2 melting, first by neodymium, praseodymium in 1100 DEG C of fusings, is subsequently adding dysprosium, copper in 1500 DEG C of fusings, adds boron, zirconium, cobalt, ferrum in 2000 DEG C of fusings, and after then the said components of all fusings being sufficiently mixed, casting is cooled to neodymium iron boron block;
Step 3 hydrogen is broken, and neodymium iron boron block is put into hydrogen crushing device, and prepared granularity is 0.5mm particles below;
Step 4 powder process, carries out airflow milling powder by broken for hydrogen good granule, and powder size reaches below 1 μm;
Step 5 molding, mixes above-mentioned powder in batch mixer more than 2 hours, is pressed into blank with mould in the environment of stationary magnetic field;
Step 6 sinters, and by blank pre-burning 2 hours under 500 DEG C of vacuum conditions, sinters 4 hours in 1200 DEG C in placing into vacuum drying oven, after being then tempered to 800 DEG C of insulations 2 hours, is incubated 2 hours then at 400 DEG C, i.e. can get corrosion-resistant R-Fe-B magnetic material finished product.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111933374A (en) * | 2020-06-30 | 2020-11-13 | 宁波元辰新材料有限公司 | Sintered neodymium-iron-boron permanent magnet material and preparation method thereof |
CN113161093A (en) * | 2021-01-19 | 2021-07-23 | 宁波晟誉磁电科技有限公司 | Neodymium iron boron magnetic material and preparation method thereof |
CN115206665A (en) * | 2022-09-14 | 2022-10-18 | 宁波科宁达工业有限公司 | Neodymium-iron-boron permanent magnet and preparation method thereof |
CN116313353A (en) * | 2023-05-23 | 2023-06-23 | 包头天石稀土新材料有限责任公司 | Neodymium-iron-boron magnet and preparation method thereof |
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US6444052B1 (en) * | 1999-10-13 | 2002-09-03 | Aichi Steel Corporation | Production method of anisotropic rare earth magnet powder |
CN101552062A (en) * | 2008-12-09 | 2009-10-07 | 宁波同创强磁材料有限公司 | Medium-to-high grade neodymium-iron-boron magnet with composite addition of gadolinium and holmium |
CN102436889A (en) * | 2011-11-16 | 2012-05-02 | 宁波同创强磁材料有限公司 | Low-weight-loss neodymium iron boron magnetic material with Titanium, zirconium and gallium compound addition and preparation method thereof |
CN104252938A (en) * | 2014-09-12 | 2014-12-31 | 沈阳中北通磁科技股份有限公司 | Multi-main phase Ho-containing NdFeB (neodymium iron boron) permanent magnet and manufacturing method thereof |
CN104575898A (en) * | 2013-10-10 | 2015-04-29 | 三环瓦克华(北京)磁性器件有限公司 | Sintered Nd-Fe-B rare earth material and manufacturing method thereof |
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2016
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US6444052B1 (en) * | 1999-10-13 | 2002-09-03 | Aichi Steel Corporation | Production method of anisotropic rare earth magnet powder |
CN101552062A (en) * | 2008-12-09 | 2009-10-07 | 宁波同创强磁材料有限公司 | Medium-to-high grade neodymium-iron-boron magnet with composite addition of gadolinium and holmium |
CN102436889A (en) * | 2011-11-16 | 2012-05-02 | 宁波同创强磁材料有限公司 | Low-weight-loss neodymium iron boron magnetic material with Titanium, zirconium and gallium compound addition and preparation method thereof |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111933374A (en) * | 2020-06-30 | 2020-11-13 | 宁波元辰新材料有限公司 | Sintered neodymium-iron-boron permanent magnet material and preparation method thereof |
CN111933374B (en) * | 2020-06-30 | 2024-01-05 | 宁波元辰新材料有限公司 | Sintered NdFeB permanent magnet material and preparation method thereof |
CN113161093A (en) * | 2021-01-19 | 2021-07-23 | 宁波晟誉磁电科技有限公司 | Neodymium iron boron magnetic material and preparation method thereof |
CN113161093B (en) * | 2021-01-19 | 2024-05-31 | 宁波晟誉磁电科技有限公司 | Neodymium-iron-boron magnet and preparation method thereof |
CN115206665A (en) * | 2022-09-14 | 2022-10-18 | 宁波科宁达工业有限公司 | Neodymium-iron-boron permanent magnet and preparation method thereof |
CN116313353A (en) * | 2023-05-23 | 2023-06-23 | 包头天石稀土新材料有限责任公司 | Neodymium-iron-boron magnet and preparation method thereof |
CN116313353B (en) * | 2023-05-23 | 2023-08-29 | 包头天石稀土新材料有限责任公司 | Neodymium-iron-boron magnet and preparation method thereof |
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Application publication date: 20161012 |