CN106024198B - Power switch cabinet ground wire processing device - Google Patents

Power switch cabinet ground wire processing device Download PDF

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Publication number
CN106024198B
CN106024198B CN201610345639.2A CN201610345639A CN106024198B CN 106024198 B CN106024198 B CN 106024198B CN 201610345639 A CN201610345639 A CN 201610345639A CN 106024198 B CN106024198 B CN 106024198B
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China
Prior art keywords
wire
frame
fixed
wheel
clamping
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CN201610345639.2A
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Chinese (zh)
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CN106024198A (en
Inventor
黄俊龙
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Jiangsu Xinda Communication Technology Co ltd
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Individual
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Publication date
Priority to CN201710458934.3A priority Critical patent/CN107161780B/en
Priority to CN201710461352.0A priority patent/CN107309368B/en
Priority to CN201710459553.7A priority patent/CN107275009A/en
Priority to CN201710459545.2A priority patent/CN107146998A/en
Priority to CN201710458925.4A priority patent/CN107068295A/en
Application filed by Individual filed Critical Individual
Priority to CN201610345639.2A priority patent/CN106024198B/en
Priority to CN201710458087.0A priority patent/CN107298345B/en
Publication of CN106024198A publication Critical patent/CN106024198A/en
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Publication of CN106024198B publication Critical patent/CN106024198B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/08Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
    • B65H51/10Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements with opposed coacting surfaces, e.g. providing nips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • B21F3/04Coiling wire into particular forms helically externally on a mandrel or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/12Tubes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/008Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing extensible conductors or cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H65/00Securing material to cores or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/08Automatic end-finding and material-interconnecting arrangements
    • B65H67/081Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Wire Processing (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Basic Packing Technique (AREA)

Abstract

A processing device for an earth wire of a power switch cabinet is used for realizing intelligent manufacture of the earth wire. The wire coil conveying device comprises a wire coil assembly, a conveying assembly, a winding assembly, a cutting assembly, a locking mechanism, a clamping mechanism and a clamping mechanism, wherein the wire coil is stored and paid off through the wire coil assembly, a wire on the wire coil penetrates out through a guide pipe and a wire pipe, the head of the wire is conveyed under the action of the conveying assembly, and the conveying assembly is mainly used for conveying the wire through an upper clamping wheel and a lower clamping wheel which are positioned on the upper side and the lower side of the wire. The winding assembly arranged on the right side of the conveying assembly can wind a wire, the clamping mechanism is used for clamping the wire end of the wire, then the turntable rotates to drive the clamping mechanism to rotate, the wire is wound on the winding rod, and after the wire is wound for a plurality of circles, the cutting assembly starts to work to cut the wound ground wire. The invention can realize the mechanical manufacture of the grounding wire and reduce the physical labor of workers.

Description

电力开关柜接地线加工装置Power switch cabinet ground wire processing device

技术领域technical field

本发明涉及电力接地线技术领域,具体地说是一种电力开关柜接地线加工装置。The invention relates to the technical field of electric power grounding wires, in particular to a processing device for grounding wires of electric switch cabinets.

背景技术Background technique

在开关柜、高压柜中进行二次接线作业时,接地线的安装是一项非常重要的工作,接地线对于线路的保护具有很重要的作用。为便于安装并防止接地线挤在柜门中,接地线需要进行缠绕处理,即将接地线的中间位置缠绕成螺旋状;目前常用的做法是:一手握住螺丝刀和接地线的一端,另一只手抓住接地线的另一端在螺丝刀上进行缠绕,使得接地线的中部具有几个螺旋。这种徒手进行接地线缠绕的方式,会造成人手部的不适感,甚至存在划破手部的危险。When performing secondary wiring operations in switch cabinets and high-voltage cabinets, the installation of ground wires is a very important task, and ground wires play a very important role in the protection of lines. In order to facilitate installation and prevent the grounding wire from being squeezed in the cabinet door, the grounding wire needs to be wound, that is, the middle part of the grounding wire is wound into a spiral shape; the current common practice is: hold the screwdriver and one end of the grounding wire with one hand, and hold the screwdriver with one end of the grounding wire with the other Grab the other end of the ground wire in your hand and wrap it around the screwdriver so that the ground wire has several helixes in the middle. This way of winding the grounding wire with bare hands will cause discomfort to the hands, and there is even a danger of scratching the hands.

发明内容Contents of the invention

本发明的目的在于提供一种电力开关柜接地线加工装置,用于实现对接地线的智能化制造。The purpose of the present invention is to provide a grounding wire processing device for a power switch cabinet, which is used to realize intelligent manufacturing of the grounding wire.

本发明解决其技术问题所采取的技术方案是:电力开关柜接地线加工装置,其特征是,它包括放线总成、输送总成、缠绕总成、剪断总成、锁止机构、夹紧机构和夹持机构,The technical solution adopted by the present invention to solve the technical problem is: the grounding wire processing device of the electric switchgear, which is characterized in that it includes a pay-off assembly, a conveying assembly, a winding assembly, a shearing assembly, a locking mechanism, a clamping mechanism and clamping mechanism,

所述放线总成主要包括第一机架、线盒架、线盒和线管,在所述第一机架上固定有线盒架,所述线盒架为左端敞口的中空结构,在所述线盒架的内腔中放置有线盒,在所述线盒架与线盒之间设有锁止机构;所述线盒为圆形的敞口结构,在所述线盒的敞口端设有端盖,在所述端盖的圆形外壁上设有一对限位块,在所述线盒的敞口端设有与限位块对应的缺口,在线盒敞口端的内壁上设有与缺口连通的环形槽,所述限位块置于环形槽中且与缺口错开后,所述端盖与线盒沿轴线方向相对固定;在所述端盖的右侧设有顶板,在所述顶板与端盖之间设有顶紧弹簧,在所述顶板与线盒右端之间放置线盘;在所述线盒的右端固定有导向管,所述导向管与线盒的内腔连通,在所述第一机架的右侧壁上固定有与导向管相对应的线管,线盒中的导线经导向管和线管穿出;The pay-off assembly mainly includes a first frame, a wire box frame, a wire box and a wire pipe, and a wire box frame is fixed on the first frame, and the wire box frame is a hollow structure with an open left end. A cable box is placed in the inner cavity of the wire box frame, and a locking mechanism is provided between the wire box frame and the wire box; the wire box is a circular open structure, and the wire box There is an end cover on the end cover, a pair of limit blocks are set on the circular outer wall of the end cover, a gap corresponding to the limit block is set on the open end of the wire box, and a gap is set on the inner wall of the open end of the wire box. There is an annular groove communicating with the notch. After the limit block is placed in the annular groove and staggered from the notch, the end cover and the wire box are relatively fixed along the axial direction; a top plate is provided on the right side of the end cover, and A tensioning spring is provided between the top plate and the end cover, and a wire reel is placed between the top plate and the right end of the wire box; a guide tube is fixed on the right end of the wire box, and the guide tube and the inner cavity of the wire box In communication, the right side wall of the first frame is fixed with a wire tube corresponding to the guide tube, and the wires in the wire box pass through the guide tube and the wire tube;

在所述放线总成的右侧设有输送总成,所述输送总成主要包括第二机架、横臂、升降气缸、活动杆、固定筒、上轮架、上夹紧轮、下轮架和下夹紧轮,在所述第二机架的顶部设有横臂,在所述横臂的底部设有一对同步动作的升降气缸,在所述升降气缸的活塞杆上固定有活动杆,在所述活动杆的底部固定有一对固定筒,所述固定筒为下端敞口的中空结构,在所述固定筒的敞口端设有挡板,在所述固定筒的内腔中滑动安装有活动板,在所述活动板与固定筒的上端之间设有夹紧弹簧,在所述活动板上固定有插杆,在所述夹紧弹簧的作用下活动板与挡板接触、插杆的下端位于固定筒的下方,所述固定筒、夹紧弹簧、活动板和挡板构成了夹紧机构;在两插杆的下端固定有上轮架,在所述上轮架上转动安装有若干成一字型设置的上夹紧轮,在上轮架上设有驱动若干上夹紧轮同步动作的夹紧轮驱动机构;在所述第二机架的下部设有支架,在所述支架的上部固定有下轮架,在所述下轮架上转动安装有成一字型设置的下夹紧轮,所述下夹紧轮的数目与上夹紧轮相同且下夹紧轮位于上夹紧轮的正下方,在上、下夹紧轮的外壁上设有线槽;On the right side of the pay-off assembly, there is a conveying assembly, which mainly includes a second frame, a cross arm, a lifting cylinder, a movable rod, a fixed cylinder, an upper wheel frame, an upper clamping wheel, a lower The wheel frame and the lower clamping wheel are provided with a cross arm on the top of the second frame, and a pair of synchronous lifting cylinders are arranged at the bottom of the cross arm, and a movable cylinder is fixed on the piston rod of the lifting cylinder. A pair of fixed cylinders are fixed at the bottom of the movable rod. The fixed cylinder is a hollow structure with an open lower end. A baffle is provided at the open end of the fixed cylinder. In the inner cavity of the fixed cylinder A movable plate is slidably installed, and a clamping spring is provided between the movable plate and the upper end of the fixed cylinder, and an insertion rod is fixed on the movable plate, and the movable plate is in contact with the baffle under the action of the clamping spring 1. The lower end of the insertion rod is located below the fixed cylinder, and the fixed cylinder, the clamping spring, the movable plate and the baffle form a clamping mechanism; the lower ends of the two insertion rods are fixed with an upper wheel frame, and on the upper wheel frame A number of upper clamping wheels arranged in a straight line are installed for rotation, and a clamping wheel driving mechanism for synchronous action of several upper clamping wheels is provided on the upper wheel frame; a bracket is provided at the bottom of the second frame, and the The upper part of the support is fixed with a lower wheel frame, on which the lower clamping wheels arranged in a line are rotated and installed, the number of the lower clamping wheels is the same as that of the upper clamping wheels and the lower clamping wheels Located directly below the upper clamping wheel, there are wire slots on the outer walls of the upper and lower clamping wheels;

在若干所述下夹紧轮的右端设有剪断总成,所述剪断总成主要包括进给气缸、安装板、剪断电机、竖板、转轮、第一连杆、第二连杆和剪子,所述进给气缸固定在第二机架上,在所述进给气缸的活塞杆上固定有安装板,在所述安装板上固定有剪断电机,在所述剪断电机的输出端固定有转轮,在所述安装板上固定有竖板,在所述竖板上通过铰接轴铰接安装有剪子,且剪子的两刀片通过该铰接轴铰接连接,在剪子的第一手柄与转轮之间设有第一连杆,在剪子的第二手柄与转轮之间设有第二连杆,第一连杆与转轮的铰接点和第二连杆与转轮的铰接点的连线经过转轮的圆心;A shearing assembly is provided at the right end of several of the lower clamping wheels, and the shearing assembly mainly includes a feed cylinder, a mounting plate, a shearing motor, a vertical plate, a runner, a first connecting rod, a second connecting rod and scissors. , the feed cylinder is fixed on the second frame, a mounting plate is fixed on the piston rod of the feed cylinder, a shearing motor is fixed on the mounting plate, and a shearing motor is fixed on the output end of the shearing motor The runner is fixed with a vertical plate on the mounting plate, and the scissors are hingedly installed on the vertical plate through a hinge shaft, and the two blades of the scissors are hingedly connected through the hinge shaft, between the first handle of the scissors and the runner A first connecting rod is arranged between, a second connecting rod is arranged between the second handle of the scissors and the running wheel, and the connection line between the hinge point of the first connecting rod and the running wheel and the hinge point of the second connecting rod and the running wheel through the center of the wheel;

在所述输送总成的右侧设有缠绕总成,所述缠绕总成主要包括第三机架、第四机架、推拉气缸、转盘、转盘驱动机构、绕线棒、绕线棒伸缩机构、支撑臂、支撑杆和摆动气缸,在所述第三机架上滑动安装有第四机架,在所述第四机架与第三机架之间设有推拉气缸;在所述第四机架上转动安装有转盘,在所述第四机架上设有驱动转盘旋转的转盘驱动机构;在所述转盘的中心设有圆孔,在所述第四机架内腔中滑动安装有绕线棒,所述绕线棒与圆孔共轴线设置,在所述第四机架上设有驱动绕线棒沿自身轴线移动的绕线棒伸缩机构;在所述转盘上固定有偏心设置的支撑臂,在所述支撑臂上铰接有支撑杆,在所述支撑杆与支撑臂之间设有摆动气缸,在所述支撑杆的自由端固定有U形的夹持器,在所述夹持器的内侧设有压块,在所述夹持器的内侧通过转轴铰接安装有摆杆,在所述转轴上设有扭簧,在所述扭簧的作用下摆杆的夹持部有向靠近压块一侧移动的趋势,在所述夹持器中固定有夹持电机,在所述夹持电机的输出端固定有凸轮,所述凸轮与摆杆接触,所述夹持电机、凸轮夹持器和摆杆构成了夹持机构。A winding assembly is provided on the right side of the conveying assembly, and the winding assembly mainly includes a third frame, a fourth frame, a push-pull cylinder, a turntable, a turntable drive mechanism, a winding rod, and a winding rod telescopic mechanism , a support arm, a support rod and a swing cylinder, a fourth frame is slidably installed on the third frame, and a push-pull cylinder is provided between the fourth frame and the third frame; A turntable is rotatably installed on the frame, and a turntable drive mechanism for driving the turntable to rotate is provided on the fourth frame; a round hole is provided in the center of the turntable, and a A winding rod, the winding rod is arranged coaxially with the round hole, and a winding rod telescopic mechanism is provided on the fourth frame to drive the winding rod to move along its own axis; an eccentric device is fixed on the turntable a support arm, a support rod is hinged on the support arm, a swing cylinder is provided between the support rod and the support arm, a U-shaped holder is fixed at the free end of the support rod, and the The inner side of the holder is provided with a pressing block, and a swing rod is hingedly mounted on the inner side of the holder through a rotating shaft. A torsion spring is arranged on the rotating shaft. Under the action of the torsion spring, the clamping part of the swing rod has The tendency to move to one side close to the briquetting block, a clamping motor is fixed in the clamper, a cam is fixed at the output end of the clamping motor, the cam is in contact with the swing rod, the clamping motor, The cam gripper and swing lever form the gripping mechanism.

进一步地,所述锁止机构主要包括固定器、锁止弹簧、限位板、滑板和插销,所述固定器为上端敞口的中空结构,所述固定器的内腔为弹簧腔,在所述弹簧腔中滑动安装有滑板,在所述固定器的敞口端设有限位板,在所述限位板与滑板之间设有锁止弹簧,在所述滑板上固定有插销,在所述锁止弹簧的作用下插销的作用端穿过线盒架的外壁后伸入到线盒外壁上的插孔中。Further, the locking mechanism mainly includes a retainer, a locking spring, a limit plate, a slide plate and a latch. The retainer is a hollow structure with an open upper end, and the inner chamber of the retainer is a spring chamber. A slide plate is slidably installed in the spring cavity, a limit plate is provided at the open end of the fixer, a locking spring is provided between the limit plate and the slide plate, a latch is fixed on the slide plate, and Under the action of the locking spring, the active end of the latch passes through the outer wall of the wire box frame and then stretches into the jack on the outer wall of the wire box.

进一步地,所述夹紧轮驱动机构包括链轮电机、第一链轮、第二链轮、第三链轮和张紧轮,所述第一链轮与上夹紧轮共轴设置,所述第二链轮转动安装在上轮架上且第二链轮的数目比第一链轮的数目少一个,在竖向方向上第二链轮位于第一链轮的上方,在水平方向上第二链轮位于相邻的两第一链轮之间,在所述上轮架上还转动安装有两个第三链轮,两第三链轮分别与两端的第一链轮上下对齐,在两第三链轮之间设有张紧轮,在第一链轮、第二链轮、第三链轮和张紧轮之间设有链条,且其中一所述第三链轮由链轮电机驱动转动。Further, the clamping wheel drive mechanism includes a sprocket motor, a first sprocket, a second sprocket, a third sprocket and a tensioning wheel, and the first sprocket is arranged coaxially with the upper clamping wheel, so The second sprocket is rotatably installed on the upper wheel frame and the number of the second sprocket is one less than the number of the first sprocket. In the vertical direction, the second sprocket is located above the first sprocket. In the horizontal direction The second sprocket is located between the adjacent two first sprockets, and two third sprockets are also rotatably installed on the upper wheel frame, and the two third sprockets are respectively aligned up and down with the first sprockets at both ends, A tensioning wheel is provided between the two third sprockets, a chain is provided between the first sprocket, the second sprocket, the third sprocket and the tensioning wheel, and one of the third sprockets is connected by the chain The wheel motor drives the rotation.

进一步地,所述转盘驱动机构包括齿圈、第一齿轮和转盘电机,所述齿圈通过轴承转动安装在第四机架上,在所述第四机架上固定有转盘电机,在所述转盘电机的输出端固定有与齿圈啮合的第一齿轮。Further, the turntable drive mechanism includes a ring gear, a first gear and a turntable motor, the ring gear is rotatably mounted on a fourth frame through bearings, a turntable motor is fixed on the fourth frame, and the turntable motor is fixed on the fourth frame. The output end of the turntable motor is fixed with a first gear meshed with the ring gear.

进一步地,所述绕线棒伸缩机构包括绕线电机、齿条、导轨和第二齿轮,所述绕线电机固定在第四机架中,所述导轨水平放置并固定在第四机架中,所述齿条与导轨滑动连接,在所述齿条的一端固定绕线棒,在所述绕线电机的输出端固定有与齿条啮合的第二齿轮。Further, the winding rod telescopic mechanism includes a winding motor, a rack, a guide rail and a second gear, the winding motor is fixed in the fourth frame, and the guide rail is horizontally placed and fixed in the fourth frame , the rack is slidingly connected with the guide rail, a winding rod is fixed at one end of the rack, and a second gear meshing with the rack is fixed at the output end of the winding motor.

进一步地,在所述上轮架的底部设有若干等间距设置的第一轮板,所述上夹紧轮转动安装在第一轮板上;在所述下轮架的顶部设有若干等间距设置的第二轮板,所述下夹紧轮转动安装在第二轮板上。Further, a number of first wheel plates arranged at equal intervals are arranged on the bottom of the upper wheel frame, and the upper clamping wheel is rotatably mounted on the first wheel plate; The second wheel plate is arranged at intervals, and the lower clamping wheel is rotatably mounted on the second wheel plate.

进一步地,所述压块的上表面为锯齿形。Further, the upper surface of the pressing block is zigzag.

进一步地,在所述第一机架中设有若干在同一圆周上均匀分布的储线架,所述线盒架位于若干储线架所在的圆周的圆心上,所述储线架为圆环形结构,在储线架中存放线盒。Further, a number of wire storage racks evenly distributed on the same circumference are set in the first frame, the wire box rack is located on the center of the circle where the wire storage racks are located, and the wire storage racks are circular rings Shaped structure, the wire box is stored in the wire storage rack.

进一步地,在所述线盒架的右侧壁上设有通孔,所述线管的安装端固定在通孔中,在靠近线盒架内腔的通孔一端设有扩口,将线盒安装在线盒架中后导向管的自由端置于扩口中。Further, a through hole is provided on the right side wall of the wire box frame, the installation end of the wire pipe is fixed in the through hole, and a flare is provided at one end of the through hole close to the inner cavity of the wire box frame, and the wire The free end of the guide tube is placed in the flare after the cassette is installed in the wire cassette holder.

本发明的有益效果是:本发明提供的电力开关柜接地线加工装置,通过放线总成实现对线盘的存放以及线盘的放线,线盘上的导线经导向管和线管穿出,导线的线头在输送总成的作用下输送,设置在输送总成右侧的缠绕总成可对导线进行缠绕作业,缠绕几圈后,剪断总成开始工作将缠绕的得到的接地线剪断。本发明可实现对接地线的机械化制造,减轻工人的体力劳动,并能提高接地线制造过程中的工作效率。The beneficial effects of the present invention are: the processing device for the grounding wire of the electric switch cabinet provided by the present invention can realize the storage of the wire reel and the wire release of the wire reel through the wire pay-off assembly, and the wires on the wire reel pass through the guide pipe and the wire pipe , the wire end of the wire is conveyed under the action of the conveying assembly, and the winding assembly arranged on the right side of the conveying assembly can wind the wire. After winding a few times, the cutting assembly starts to work and cuts the wound grounding wire. The invention can realize the mechanized manufacture of the grounding wire, reduce the physical labor of workers, and improve the working efficiency in the manufacturing process of the grounding wire.

附图说明Description of drawings

图1为本发明的示意图;Fig. 1 is a schematic diagram of the present invention;

图2为放线总成的示意图;Fig. 2 is the schematic diagram of pay-off assembly;

图3为图2中的A向局部向视图;Figure 3 is a partial view from A in Figure 2;

图4为线盒架的示意图;Fig. 4 is the schematic diagram of wire box frame;

图5为图4中的B处局部放大图;Fig. 5 is a partial enlarged view of B in Fig. 4;

图6为线盒的剖视示意图;Figure 6 is a schematic cross-sectional view of the wire box;

图7为线盒的左视图;Fig. 7 is the left side view of wire box;

图8为输送总成的示意图;Fig. 8 is the schematic diagram of conveying assembly;

图9为升降气缸和夹紧机构的示意图;Fig. 9 is a schematic diagram of the lifting cylinder and the clamping mechanism;

图10为图9中的C处局部放大图;Fig. 10 is a partial enlarged view at C in Fig. 9;

图11为夹紧轮的驱动示意图;Figure 11 is a schematic diagram of driving the pinch wheel;

图12为剪断总成的示意图之一;Figure 12 is one of the schematic diagrams of the shearing assembly;

图13为剪断总成的示意图之二;Figure 13 is the second schematic diagram of the shearing assembly;

图14为剪断导线时的示意图;Fig. 14 is the schematic diagram when cutting wire;

图15为缠绕总成的示意图;Figure 15 is a schematic diagram of the winding assembly;

图16为夹持机构的示意图;Figure 16 is a schematic diagram of a clamping mechanism;

图17为夹持器的示意图;Figure 17 is a schematic diagram of the holder;

图中:1放线总成,11第一机架,12放置腔,13储线架,14线盒架,140线盒腔,141通孔,142扩口,15线管;In the figure: 1 pay-off assembly, 11 first frame, 12 placement chamber, 13 wire storage rack, 14 wire box rack, 140 wire box cavity, 141 through hole, 142 flared mouth, 15 wire tube;

2输送总成,21第二机架,22横臂,23升降气缸,24活动杆,25固定筒,251滑槽,252插杆,253夹紧弹簧,254挡板,255活动板,26上轮架,261第一轮板,262上夹紧轮,27支架,271托盘,28下轮架,281第二轮板,282下夹紧轮;2 conveying assembly, 21 second frame, 22 cross arm, 23 lifting cylinder, 24 movable rod, 25 fixed cylinder, 251 chute, 252 inserting rod, 253 clamping spring, 254 baffle plate, 255 movable plate, 26 upper Wheel frame, 261 first wheel plate, 262 upper clamping wheel, 27 bracket, 271 tray, 28 lower wheel frame, 281 second wheel plate, 282 lower clamping wheel;

3缠绕总成,31第三机架,311气缸槽,32第四机架,33轴承,34转盘,341齿圈,342第一齿轮,343转盘电机,35绕线电机,351第二齿轮,352齿条,353导轨,354绕线棒,36滑块,37推拉气缸;3 winding assembly, 31 third frame, 311 cylinder groove, 32 fourth frame, 33 bearing, 34 turntable, 341 ring gear, 342 first gear, 343 turntable motor, 35 winding motor, 351 second gear, 352 racks, 353 guide rails, 354 winding rods, 36 sliders, 37 push-pull cylinders;

4线盒,40缺口,41端盖,411把手,412限位块,42顶板,43顶紧弹簧,44导向管,45环形槽;4 wire box, 40 gap, 41 end cover, 411 handle, 412 limit block, 42 top plate, 43 top tension spring, 44 guide tube, 45 annular groove;

5固定器,51弹簧腔,52滑板,53插销,531拉环,54限位板,55锁止弹簧;5 retainer, 51 spring cavity, 52 slide plate, 53 latch, 531 pull ring, 54 limit plate, 55 locking spring;

61第一链轮,62第二链轮,63第三链轮,64链轮电机,65张紧轮,66链条;61 first sprocket, 62 second sprocket, 63 third sprocket, 64 sprocket motor, 65 tensioner, 66 chain;

7剪断总成,70进给气缸,71安装板,72剪断电机,73转轮,74第一连杆,75第二连杆,76剪子,761第一手柄,762第二手柄,763凹槽,77竖板;7 Cutting assembly, 70 Feed cylinder, 71 Mounting plate, 72 Cutting motor, 73 Runner, 74 First connecting rod, 75 Second connecting rod, 76 Scissors, 761 First handle, 762 Second handle, 763 Groove , 77 risers;

8支撑臂,81支撑杆,811耳板,82摆动气缸,83夹持器,831压块,84摆杆,841夹持部,85夹持电机,86凸轮;8 support arm, 81 support rod, 811 ear plate, 82 swing cylinder, 83 clamper, 831 pressure block, 84 swing rod, 841 clamping part, 85 clamping motor, 86 cam;

9转轴,91线盘,92导线。9 reels, 91 reels, 92 wires.

具体实施方式detailed description

如图1至图17所示,本发明主要包括放线总成1、输送总成2、缠绕总成3、线盒4、锁止机构、剪断总成7、夹紧机构和夹持机构,下面结合附图对本发明进行详细描述。As shown in Figures 1 to 17, the present invention mainly includes a pay-off assembly 1, a conveying assembly 2, a winding assembly 3, a wire box 4, a locking mechanism, a shearing assembly 7, a clamping mechanism and a clamping mechanism, The present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,放线总成1、输送总成2和缠绕总成3自左向右顺次设置,依次实现对导线的抽出、导线的输送和导线的缠绕。As shown in FIG. 1 , a pay-off assembly 1 , a conveying assembly 2 and a winding assembly 3 are sequentially arranged from left to right, and sequentially realize the extraction of wires, the delivery of wires and the winding of wires.

放线总成:Pay-off assembly:

如图2所示,放线总成主要包括第一机架11、储线架13、线盒架14、线管15、线盒4和锁止机构,第一机架11为基础部件,在第一机架的上部设有放置腔12,放置腔贯穿第一机架的左侧面,如图3所示,在放置腔中固定有若干储线架13,储线架为圆环形结构,且若干储线架在同一圆周上均匀分布。在若干储线架所在圆形的中心设有线盒架14,如图4所示,线盒架14为圆形的中空结构且线盒架的左端敞口,线盒架的内腔为放置线盒4的线盒腔140。在线盒架的右端面上设有通孔141,通孔与线盒腔连通,且与线盒腔连通的通孔一侧设有扩口142。使用时,在储线架中储存放置线盒,在线盒架中放置线盒(线盒中放置待加工的线盘)。As shown in Figure 2, the pay-off assembly mainly includes a first frame 11, a wire storage frame 13, a wire box frame 14, a wire tube 15, a wire box 4 and a locking mechanism, and the first frame 11 is a basic component, and The top of the first frame is provided with a placement cavity 12, the placement cavity runs through the left side of the first frame, as shown in Figure 3, a number of wire storage racks 13 are fixed in the placement cavity, and the wire storage rack is an annular structure , and several wire storage racks are evenly distributed on the same circumference. Wire box frame 14 is arranged at the circular center where several wire storage racks are located. As shown in Figure 4, wire box frame 14 is a circular hollow structure and the left end of the wire box frame is open. The wire box cavity 140 of the box 4. A through hole 141 is provided on the right end surface of the wire box frame, and the through hole communicates with the wire box cavity, and a flaring 142 is provided on one side of the through hole communicating with the wire box cavity. During use, the wire box is stored in the wire storage frame, and the wire box is placed in the wire box rack (the wire reel to be processed is placed in the wire box).

如图6所示,线盒为圆形的中空结构,且线盒的左端敞口,在线盒的敞口端设有端盖41,端盖为圆形结构,在端盖上设有把手411,在端盖的圆形外壁上设有一对限位块412,两限位块的连线经过端盖的圆心。在线盒的敞口端的内壁上设有环形槽45,在线盒的敞口端设有与环形槽连通的一对缺口40。安装端盖时,首先将限位块对准缺口,然后将限位块压入环形槽中,随后旋转端盖,如图7所示,使得限位块与缺口相互错开,此时端盖与线盒沿线盒轴线方向相对固定,端盖的外壁与线盒的内壁接触。在端盖的右侧设有顶板42,顶板也为圆形结构,顶板的外径等于或小于端盖的外径,在顶板与端盖之间设有若干顶紧弹簧43,在顶紧弹簧的作用下,顶板有远离端盖的趋势。在顶板与线盒的右侧壁之间放置线盘91,在线盒的右侧壁上设有导向管44,导向管的轴线与线盒的轴线共线设置,且导向管与线盒的内腔连通。在顶紧弹簧的作用下,顶板将线盘顶紧在线盒中。顶紧弹簧的设置,将线盘顶紧在顶板与线盒的右侧之间,可以防止线盘上导线的松散造成的导线打结。As shown in Figure 6, the wire box is a circular hollow structure, and the left end of the wire box is open, and the open end of the wire box is provided with an end cover 41, the end cover is a circular structure, and a handle 411 is provided on the end cover , A pair of limit blocks 412 are arranged on the circular outer wall of the end cover, and the line connecting the two limit blocks passes through the center of the circle of the end cover. An annular groove 45 is provided on the inner wall of the open end of the wire box, and a pair of notches 40 communicating with the annular groove are provided at the open end of the wire box. When installing the end cover, first align the limit block with the notch, then press the limit block into the annular groove, and then rotate the end cover, as shown in Figure 7, so that the limit block and the notch are staggered from each other. The wire box is relatively fixed along the axial direction of the wire box, and the outer wall of the end cover is in contact with the inner wall of the wire box. The right side of the end cover is provided with a top plate 42, the top plate is also a circular structure, the outer diameter of the top plate is equal to or less than the outer diameter of the end cover, and several tightening springs 43 are arranged between the top plate and the end cover. Under the influence of the action, the top plate tends to move away from the end cover. Place wire reel 91 between top plate and the right side wall of wire box, be provided with guide pipe 44 on the right side wall of wire box, the axis of guide pipe and the axial line setting of wire box, and the inside of guide pipe and wire box cavities connected. Under the action of the tightening spring, the top plate tightens the wire reel in the wire box. The setting of the top-tightening spring tightens the wire reel between the top plate and the right side of the wire box, which can prevent the wire from being knotted due to loose wires on the wire reel.

为实现线盒与线盒架的相对固定,在线盒架的外壁上设有锁止机构。如图5所示,锁止机构主要包括固定器5、滑板52、插销53、限位板54和锁止弹簧55,固定器5为圆形的中空结构,且固定器的上端敞口,固定器的内腔为弹簧腔51,在弹簧腔中滑动安装滑板52,在滑板上固定有插销53,在固定器的敞口端设有限位板54,在限位板与滑板之间设有锁止弹簧55,在锁止弹簧的作用下插销的两端置于固定器的外部,在位于限位板上方的插销的上端固定有拉环531,位于固定器下方的插销的下端为作用端,且插销的下端穿过线盒架的外壁后伸入到线盒上,为此在线盒的外壁上设有与插销对应的插孔。In order to realize the relative fixing of the wire box and the wire box frame, a locking mechanism is provided on the outer wall of the wire box frame. As shown in Figure 5, the locking mechanism mainly includes a retainer 5, a slide plate 52, a latch 53, a limit plate 54 and a locking spring 55, the retainer 5 is a circular hollow structure, and the upper end of the retainer is open, fixed The inner cavity of the device is a spring cavity 51, a slide plate 52 is slidably installed in the spring cavity, a latch 53 is fixed on the slide plate, a limit plate 54 is provided at the open end of the fixer, and a lock is arranged between the limit plate and the slide plate. Stop spring 55, under the effect of locking spring, the two ends of bolt are placed outside the fixture, the upper end of the bolt above the limit plate is fixed with pull ring 531, and the lower end of the bolt below the fixture is the active end, And the lower end of latch is stretched on the wire box after passing through the outer wall of the wire box frame, for this reason the outer wall of the wire box is provided with the jack corresponding to latch.

工作时,首先将线盘中导线的线头扯出并穿在导向管中,然后使其从线管中穿出。将线盒放置在线盒架中后,导向管与线管平齐。扩口的设置,方便导向管插入通孔中。During work, at first the wire end of wire in the wire reel is pulled out and is passed in the guide pipe, and then it is passed through from the wire pipe. When the wire box is placed in the wire box holder, the guide tube is flush with the wire tube. The flared opening facilitates the insertion of the guide tube into the through hole.

在放线总成的右侧设有输送总成2,输送总成可实现对导线的拉出。The right side of the pay-off assembly is provided with a delivery assembly 2, and the delivery assembly can realize the pulling out of the wire.

输送总成:Conveyor assembly:

如图8所示,输送总成主要包括第二机架21、横臂22、升降气缸23、活动杆24、固定筒25、上轮架26、上夹紧轮262、支架27、托盘271、下轮架28、下夹紧轮282、夹紧机构,第二机架为输送总成的基础部件,在第二机架的顶部固定有横臂22,如图9所示,在横臂的底部固定有一对联动动作的升降气缸23,在两升降气缸的活塞杆自由端固定有活动杆24,在活动杆的底部固定有一对左右设置的固定筒25,如图10所示,固定筒为圆形的中空结构,固定筒的下端敞口,固定筒的内腔为滑槽251,在滑槽中滑动安装有活动板255,在活动板与固定筒的封口端之间设有夹紧弹簧253,在活动板上固定有插杆252,在夹紧弹簧的作用端插杆的下端位于固定筒的外部,插杆的上端位于固定筒的内腔中,且插杆的上端与固定筒的封口端之间具有一定的间隔。在固定筒的敞口端设有挡板254,以防止活动板从固定筒中脱出,固定筒25、插杆252、夹紧弹簧253、挡板254和活动板构成了夹紧机构。As shown in Figure 8, the conveying assembly mainly includes a second frame 21, a cross arm 22, a lifting cylinder 23, a movable rod 24, a fixed cylinder 25, an upper wheel frame 26, an upper clamping wheel 262, a bracket 27, a tray 271, Lower wheel frame 28, lower clamping wheel 282, clamping mechanism, the second frame is the basic part of conveying assembly, and cross arm 22 is fixed on the top of the second frame, as shown in Figure 9, on the cross arm The bottom is fixed with a pair of lifting cylinders 23 of linkage action, and the free ends of the piston rods of the two lifting cylinders are fixed with movable rods 24, and a pair of fixed cylinders 25 arranged on the left and right are fixed at the bottom of the movable rods. As shown in Figure 10, the fixed cylinders are Circular hollow structure, the lower end of the fixed cylinder is open, the inner cavity of the fixed cylinder is a chute 251, a movable plate 255 is slidably installed in the chute, and a clamping spring is arranged between the movable plate and the sealing end of the fixed cylinder 253, an insertion rod 252 is fixed on the movable plate, the lower end of the insertion rod at the action end of the clamping spring is located outside the fixed cylinder, the upper end of the insertion rod is located in the inner cavity of the fixed cylinder, and the upper end of the insertion rod is in contact with the fixed cylinder There is a certain interval between the sealed ends. The open end of fixed tube is provided with baffle plate 254, to prevent that movable plate deviates from in fixed tube, fixed tube 25, inserting rod 252, clamping spring 253, baffle plate 254 and movable plate have constituted clamping mechanism.

在两插杆的下端固定有上轮架26,在上轮架的底部固定有若干等间距设置的第一轮板261,且若干第一轮板成一字型设置,在第一轮板上转动安装有上夹紧轮262,如图11所示,在上夹紧轮的轮轴上固定有第一链轮61,在上轮架上转动安装有若干等间距设置的第二链轮62,竖向方向上若干第二链轮位于第一链轮的上方,横向方向上第二链轮位于相邻的两第一链轮之间。在上轮架上还转动安装有第三链轮63,第三链轮为两个,且两第三链轮分别与位于两端的两第一链轮上下对齐。在两第三链轮之间设有张紧轮65,张紧轮位于两第三链轮之间,且张紧轮的轴线高于第三链轮的轴线,在张紧轮、第一链轮、第二链轮和第三链轮之间配合安装有链条66,且自左向右链条绕过第一链轮后与该第一链轮右侧的第二链轮配合,随后又绕过该第二链轮右侧的第一链轮,这样使得若干第一链轮同步动作。张紧轮的设置,可以防止链条的松垮,其中一个第三链轮由链轮电机驱动转动。第一链轮、第二链轮、第三链轮、张紧轮和链轮电机构成了夹紧轮驱动机构。The upper wheel frame 26 is fixed on the lower ends of the two plungers, and the bottom of the upper wheel frame is fixed with some first wheel plates 261 arranged at equal intervals, and some first wheel plates are arranged in a straight line, and rotate on the first wheel plate Last clamping wheel 262 is installed, as shown in Figure 11, on the axle of last clamping wheel, be fixed with the first sprocket wheel 61, rotate on the upper wheel frame and be installed with the second sprocket wheel 62 that some equidistants are arranged, vertically Several second sprockets are located above the first sprockets in the direction, and the second sprockets are located between two adjacent first sprockets in the transverse direction. The third sprocket 63 is also rotatably installed on the upper wheel frame, and there are two third sprockets, and the two third sprockets are respectively aligned up and down with the two first sprockets positioned at both ends. Between the two third sprocket wheels is provided with a tensioning wheel 65, the tensioning wheel is between the two third sprockets, and the axis of the tensioning wheel is higher than the axis of the third sprocket, between the tensioning wheel and the first chain A chain 66 is fitted between the wheel, the second sprocket and the third sprocket, and the chain goes around the first sprocket from left to right and then cooperates with the second sprocket on the right side of the first sprocket, and then goes around Pass the first sprocket on the right side of the second sprocket, so that several first sprockets act synchronously. The setting of the tensioner can prevent the loosening of the chain, and one of the third sprockets is driven to rotate by the sprocket motor. The first sprocket, the second sprocket, the third sprocket, the tension wheel and the sprocket motor constitute the pinch wheel drive mechanism.

在第二机架的下部固定有竖向放置的支架27,在支架的上端固定有托盘271,在托盘上固定有下轮架28,在下轮架上固定有若干第二轮板281,第二轮板与第一轮板的数目相同且第二轮板位于第一轮板的正下方,在第二轮板上转动安装有下夹紧轮282。将导线置于最左侧的上夹紧轮与下夹紧轮之间,然后驱动升降气缸活塞杆完全伸出,此时夹紧弹簧受压缩,上、下夹紧轮与导线接触并将导线夹紧。驱动第三链轮转动,便可实现上夹紧轮的同步转动,上夹紧轮转动的同时,上夹紧轮与导线之间的摩擦力带动导线沿直线移动,导线与下夹紧轮之间的摩擦力带动下夹紧轮的转动。为防止导线的偏斜,在上、下夹紧轮的外壁上设有圆形的线槽,导线置于线槽中。The bottom of the second frame is fixed with a vertically placed support 27, a tray 271 is fixed on the upper end of the support, a lower wheel frame 28 is fixed on the tray, and some second wheel plates 281 are fixed on the lower wheel frame. The number of the wheel plate is the same as that of the first wheel plate and the second wheel plate is located directly below the first wheel plate, and the lower clamping wheel 282 is rotatably installed on the second wheel plate. Place the wire between the leftmost upper and lower clamping wheels, and then drive the piston rod of the lifting cylinder to fully extend. At this time, the clamping spring is compressed, and the upper and lower clamping wheels contact the wire and pull the wire Clamp. Drive the third sprocket to rotate to realize the synchronous rotation of the upper clamping wheel. While the upper clamping wheel rotates, the friction between the upper clamping wheel and the wire drives the wire to move in a straight line, and the distance between the wire and the lower clamping wheel The friction force between them drives the rotation of the lower clamping wheel. In order to prevent the deflection of the wire, a circular slot is arranged on the outer wall of the upper and lower clamping wheels, and the wire is placed in the slot.

通过输送总成将线盘上的导线抽出并输送至第二机架的右侧,在第二机架的右端设有剪断总成7。The wire on the wire reel is extracted and delivered to the right side of the second frame through the delivery assembly, and a cutting assembly 7 is provided at the right end of the second frame.

剪断总成:Cutting assembly:

如图12至图13所示,剪断总成主要包括进给气缸70、安装板71、剪断电机72、转轮73、第一连杆74、第二连杆75和剪子76,进给气缸70与第二机架垂直固定连接,且进给气缸位于最右侧上、下夹紧轮的右方。在进给气缸的活塞杆上固定有安装板71,在安装板上固定有剪断电机72,在剪断电机输出端固定有转轮73。在安装板上固定有竖板77,在竖板的上端通过铰接轴铰接安装有剪子76,剪子的两刀片也通过该铰接轴铰接连接,在剪子的第一手柄761和第二手柄762上分别设有凹槽763,在转轮上铰接安装有两个连杆,分别为第一连杆74和第二连杆75,第一连杆与转轮的铰接点、第二连杆与转轮的铰接点以及转轮的圆心共线设置。第一、第二连杆的一端与转轮铰接,第一连杆的另一端铰接安装在第一手柄的凹槽中,第二连杆的另一端铰接安装在第二手柄的凹槽中。如图14所示,驱动剪断电机工作时,若转轮顺时针转动,则第一手柄与第二手柄相互远离,剪子的刀口张开;若转轮逆时针转动,则第一、第二手柄相互靠近,剪子的刀口闭合,进而实现对导线92的剪断。As shown in Figures 12 to 13, the shearing assembly mainly includes a feed cylinder 70, a mounting plate 71, a shear motor 72, a runner 73, a first connecting rod 74, a second connecting rod 75 and scissors 76, and the feed cylinder 70 It is vertically and fixedly connected with the second frame, and the feeding cylinder is located on the right side of the upper and lower clamping wheels on the far right. A mounting plate 71 is fixed on the piston rod of the feeding cylinder, a shearing motor 72 is fixed on the mounting plate, and a runner 73 is fixed at the output end of the shearing motor. A riser 77 is fixed on the mounting plate, and scissors 76 are hingedly installed on the upper end of the riser by a hinge shaft. The two blades of the scissors are also hingedly connected by the hinge shaft. There is a groove 763, and two connecting rods are hingedly installed on the runner, which are respectively the first connecting rod 74 and the second connecting rod 75, the hinge point of the first connecting rod and the runner, the second connecting rod and the runner The hinge point and the center of the runner are collinearly set. One end of the first and second connecting rods is hinged to the runner, the other end of the first connecting rod is hingedly installed in the groove of the first handle, and the other end of the second connecting rod is hingedly installed in the groove of the second handle. As shown in Figure 14, when driving the cutting motor to work, if the runner rotates clockwise, the first handle and the second handle will be far away from each other, and the knife edge of the scissors will open; if the runner rotates counterclockwise, the first and second handles will Close to each other, the blades of the scissors are closed, and then the cutting of the wire 92 is realized.

在输送总成的右侧还设有缠绕总成3,缠绕总成实现对导线的缠绕。A winding assembly 3 is also provided on the right side of the conveying assembly, and the winding assembly realizes the winding of the wires.

缠绕总成:Winding assembly:

如图15所示,缠绕总成主要包括第三机架31、第四机架32、轴承33、转盘34、齿圈341、第一齿轮342、转盘电机343、绕线电机35、第二齿轮351、齿条352、导轨353、绕线棒354、滑块36和推拉气缸37,第三机架为缠绕总成的基础部件,在第三机架的上部滑动安装有第四机架32,为驱动第四机架的移动,在第三机架的顶部设有气缸槽311,在气缸槽中固定有推拉气缸37,在推拉气缸的活塞杆自由端固定有滑块36,滑块的顶部固定在第四机架的底部。第四机架为中空结构,在第四机架上固定有两个左右设置的轴承33,两轴承共轴线设置,在左侧的轴承内圈中固定有转盘34,在右侧的轴承内圈中固定有齿圈341,齿圈与转盘固连,在第四机架中固定有转盘电机343,在转盘电机的输出轴上固定有第一齿轮342,第一齿轮与齿圈啮合配合。在转盘电机上固定有绕线电机35,在绕线电机输出轴上固定有第二齿轮351,在第四机架中固定有水平放置的导轨353,在导轨上滑动安装有左右移动的齿条352,齿条与第二齿轮啮合配合。在齿条的左端面上固定绕线棒354,绕线棒与轴承共轴线设置。在转盘的中心设有圆孔,绕线棒可穿过圆孔伸出第四机架。As shown in Figure 15, the winding assembly mainly includes a third frame 31, a fourth frame 32, a bearing 33, a turntable 34, a ring gear 341, a first gear 342, a turntable motor 343, a winding motor 35, a second gear 351, rack 352, guide rail 353, winding rod 354, slide block 36 and push-pull cylinder 37, the third frame is the basic part of the winding assembly, and the fourth frame 32 is slidingly installed on the top of the third frame, For driving the movement of the 4th frame, be provided with cylinder groove 311 on the top of the 3rd frame, be fixed with push-pull cylinder 37 in cylinder groove, be fixed with slide block 36 at the piston rod free end of push-pull cylinder, the top of slide block Fastened to the bottom of the fourth rack. The fourth frame is a hollow structure, and two left and right bearings 33 are fixed on the fourth frame. A ring gear 341 is fixed in the center, and the ring gear is fixedly connected with the turntable, and a turntable motor 343 is fixed in the fourth frame, and a first gear 342 is fixed on the output shaft of the turntable motor, and the first gear meshes with the ring gear. A winding motor 35 is fixed on the turntable motor, a second gear 351 is fixed on the output shaft of the winding motor, a guide rail 353 placed horizontally is fixed in the fourth frame, and a rack that moves left and right is slidably installed on the guide rail 352. The rack meshes with the second gear. A winding rod 354 is fixed on the left end face of the rack, and the winding rod and the bearing are coaxially arranged. A round hole is arranged in the center of the turntable, and the winding rod can pass through the round hole to extend out of the fourth frame.

在转盘上固定有支撑臂8,支撑臂在转盘上偏心设置,在支撑臂上铰接安装有支撑杆81,为驱动支撑杆的摆动,在支撑杆上设有耳板811,在耳板与支撑臂之间设有摆动气缸82。在支撑杆的自由端固定有夹持器83,如图16、图17所示,夹持器为U形结构,在夹持器内设有压块831,压块的上表面为锯齿形,在夹持器内通过转轴9铰接安装有摆杆84,摆杆的夹持部用于与压块配合夹紧导线的线头。在转轴上设有扭簧,在扭簧的作用下,夹持部有向远离压块一侧移动的趋势。在夹持器上固定有夹持电机85,在夹持电机的输出端固定有凸轮86,在扭簧的作用下凸轮与摆杆接触。驱动凸轮的最高点与摆杆接触后,摆杆上的夹持部与压块之间的距离最小,此时夹持部与压块平行,可用于夹紧导线的线头。A support arm 8 is fixed on the turntable, and the support arm is eccentrically arranged on the turntable. A support rod 81 is hingedly mounted on the support arm. For driving the swing of the support rod, an ear plate 811 is provided on the support rod. Between the ear plate and the support A swing cylinder 82 is provided between the arms. A clamper 83 is fixed on the free end of the support rod, as shown in Figure 16 and Figure 17, the clamper is a U-shaped structure, and a briquetting block 831 is arranged in the clamper, and the upper surface of the briquetting block is zigzag, A swing rod 84 is hingedly installed in the holder through the rotating shaft 9, and the clamping portion of the swing rod is used to cooperate with the pressure block to clamp the wire end of the wire. A torsion spring is arranged on the rotating shaft, and under the action of the torsion spring, the clamping part tends to move away from the pressing block. A clamping motor 85 is fixed on the clamper, and a cam 86 is fixed at the output end of the clamping motor, and the cam contacts the fork under the action of the torsion spring. After the highest point of the driving cam contacts the fork, the distance between the clamping portion on the fork and the briquetting block is the smallest. At this moment, the clamping portion is parallel to the briquetting block and can be used to clamp the end of the wire.

下面对本发明的工作过程进行描述,首先将线盒放在线盒架中,将线盘91上导线92的线头扯出,并穿过导向管后从线管中穿出,将线头放置在最左侧的上、下夹紧轮之间,随后驱动升降气缸活塞杆伸出,使得上、下夹紧轮将导线夹紧;然后驱动链轮电机动作,实现对导线的输送,当线头从最右侧的上、下夹紧轮之间移出后,驱动推拉气缸动作使得夹持器靠近第二机架,驱动摆动气缸动作,使得夹持器靠近线头,驱动夹持电机动作使摆杆和压块夹持住线头,随后摆动气缸活塞杆缩回,使得夹持器位于绕线棒的下方,然后驱动绕线电机动作,使得绕线棒从第四机架中伸出,随后转盘电机动作使得支撑臂旋转,进而将导线缠绕在绕线棒上(此时链轮电机仍工作,且导线输送的速度与导线在绕线棒上卷绕的速度相匹配);当导线在绕线棒上缠绕几圈后,驱动进给气缸动作,当导线位于剪子的刀口中后,驱动剪断电机动作,将导线剪断,便得到接地线,此即为一个工作过程。The working process of the present invention is described below. At first the wire box is placed in the wire box frame, the wire end of the wire 92 on the wire reel 91 is pulled out, and passes through the guide tube after passing through the wire pipe, and the wire end is placed on the leftmost Between the upper and lower clamping wheels on the side, and then drive the piston rod of the lifting cylinder to extend, so that the upper and lower clamping wheels clamp the wire; then drive the sprocket motor to realize the transmission of the wire After moving out between the upper and lower clamping wheels on the side, drive the push-pull cylinder to make the gripper close to the second frame, drive the swing cylinder to make the gripper close to the thread end, drive the gripping motor to make the swing rod and the pressing block Clamp the wire end, then retract the piston rod of the swing cylinder, so that the clamper is located under the winding rod, and then drive the winding motor to move, so that the winding rod protrudes from the fourth rack, and then the turntable motor moves to support The arm rotates, and then the wire is wound on the winding rod (at this time, the sprocket motor is still working, and the speed of the wire delivery matches the speed at which the wire is wound on the winding rod); when the wire is wound on the winding rod for several After the circle, the feed cylinder is driven to act, and when the wire is located in the knife edge of the scissors, the cutting motor is driven to cut the wire to obtain the ground wire, which is a working process.

Claims (9)

1.电力开关柜接地线加工装置,其特征是,它包括放线总成、输送总成、缠绕总成、剪断总成、锁止机构、夹紧机构和夹持机构,1. The processing device for the grounding wire of the power switch cabinet is characterized in that it includes a wire-feeding assembly, a conveying assembly, a winding assembly, a shearing assembly, a locking mechanism, a clamping mechanism and a clamping mechanism, 所述放线总成主要包括第一机架、线盒架、线盒和线管,在所述第一机架上固定有线盒架,所述线盒架为左端敞口的中空结构,在所述线盒架的内腔中放置有线盒,在所述线盒架与线盒之间设有锁止机构;所述线盒为圆形的敞口结构,在所述线盒的敞口端设有端盖,在所述端盖的圆形外壁上设有一对限位块,在所述线盒的敞口端设有与限位块对应的缺口,在线盒敞口端的内壁上设有与缺口连通的环形槽,所述限位块置于环形槽中且与缺口错开后,所述端盖与线盒沿轴线方向相对固定;在所述端盖的右侧设有顶板,在所述顶板与端盖之间设有顶紧弹簧,在所述顶板与线盒右端之间放置线盘;在所述线盒的右端固定有导向管,所述导向管与线盒的内腔连通,在所述第一机架的右侧壁上固定有与导向管相对应的线管,线盒中的导线经导向管和线管穿出;The pay-off assembly mainly includes a first frame, a wire box frame, a wire box and a wire pipe, and a wire box frame is fixed on the first frame, and the wire box frame is a hollow structure with an open left end. A cable box is placed in the inner cavity of the wire box frame, and a locking mechanism is provided between the wire box frame and the wire box; the wire box is a circular open structure, and the wire box There is an end cover on the end cover, a pair of limit blocks are set on the circular outer wall of the end cover, a gap corresponding to the limit block is set on the open end of the wire box, and a gap is set on the inner wall of the open end of the wire box. There is an annular groove communicating with the notch. After the limit block is placed in the annular groove and staggered from the notch, the end cover and the wire box are relatively fixed along the axial direction; a top plate is provided on the right side of the end cover, and A tensioning spring is provided between the top plate and the end cover, and a wire reel is placed between the top plate and the right end of the wire box; a guide tube is fixed on the right end of the wire box, and the guide tube and the inner cavity of the wire box In communication, the right side wall of the first frame is fixed with a wire tube corresponding to the guide tube, and the wires in the wire box pass through the guide tube and the wire tube; 在所述放线总成的右侧设有输送总成,所述输送总成主要包括第二机架、横臂、升降气缸、活动杆、固定筒、上轮架、上夹紧轮、下轮架和下夹紧轮,在所述第二机架的顶部设有横臂,在所述横臂的底部设有一对同步动作的升降气缸,在所述升降气缸的活塞杆上固定有活动杆,在所述活动杆的底部固定有一对固定筒,所述固定筒为下端敞口的中空结构,在所述固定筒的敞口端设有挡板,在所述固定筒的内腔中滑动安装有活动板,在所述活动板与固定筒的上端之间设有夹紧弹簧,在所述活动板上固定有插杆,在所述夹紧弹簧的作用下活动板与挡板接触、插杆的下端位于固定筒的下方,所述固定筒、夹紧弹簧、活动板和挡板构成了夹紧机构;在两插杆的下端固定有上轮架,在所述上轮架上转动安装有若干成一字型设置的上夹紧轮,在上轮架上设有驱动若干上夹紧轮同步动作的夹紧轮驱动机构;在所述第二机架的下部设有支架,在所述支架的上部固定有下轮架,在所述下轮架上转动安装有成一字型设置的下夹紧轮,所述下夹紧轮的数目与上夹紧轮相同且下夹紧轮位于上夹紧轮的正下方,在上、下夹紧轮的外壁上设有线槽;On the right side of the pay-off assembly, there is a conveying assembly, which mainly includes a second frame, a cross arm, a lifting cylinder, a movable rod, a fixed cylinder, an upper wheel frame, an upper clamping wheel, a lower The wheel frame and the lower clamping wheel are provided with a cross arm on the top of the second frame, and a pair of synchronous lifting cylinders are arranged at the bottom of the cross arm, and a movable cylinder is fixed on the piston rod of the lifting cylinder. A pair of fixed cylinders are fixed at the bottom of the movable rod. The fixed cylinder is a hollow structure with an open lower end. A baffle is provided at the open end of the fixed cylinder. In the inner cavity of the fixed cylinder A movable plate is slidably installed, and a clamping spring is provided between the movable plate and the upper end of the fixed cylinder, and an insertion rod is fixed on the movable plate, and the movable plate is in contact with the baffle under the action of the clamping spring 1. The lower end of the insertion rod is located below the fixed cylinder, and the fixed cylinder, the clamping spring, the movable plate and the baffle form a clamping mechanism; the lower ends of the two insertion rods are fixed with an upper wheel frame, and on the upper wheel frame A number of upper clamping wheels arranged in a straight line are installed for rotation, and a clamping wheel driving mechanism for synchronous action of several upper clamping wheels is provided on the upper wheel frame; a bracket is provided at the bottom of the second frame, and the The upper part of the support is fixed with a lower wheel frame, on which the lower clamping wheels arranged in a line are rotated and installed, the number of the lower clamping wheels is the same as that of the upper clamping wheels and the lower clamping wheels Located directly below the upper clamping wheel, there are wire slots on the outer walls of the upper and lower clamping wheels; 在若干所述下夹紧轮的右端设有剪断总成,所述剪断总成主要包括进给气缸、安装板、剪断电机、竖板、转轮、第一连杆、第二连杆和剪子,所述进给气缸固定在第二机架上,在所述进给气缸的活塞杆上固定有安装板,在所述安装板上固定有剪断电机,在所述剪断电机的输出端固定有转轮,在所述安装板上固定有竖板,在所述竖板上通过铰接轴铰接安装有剪子,且剪子的两刀片通过该铰接轴铰接连接,在剪子的第一手柄与转轮之间设有第一连杆,在剪子的第二手柄与转轮之间设有第二连杆,第一连杆与转轮的铰接点和第二连杆与转轮的铰接点的连线经过转轮的圆心;A shearing assembly is provided at the right end of several of the lower clamping wheels, and the shearing assembly mainly includes a feed cylinder, a mounting plate, a shearing motor, a vertical plate, a runner, a first connecting rod, a second connecting rod and scissors. , the feed cylinder is fixed on the second frame, a mounting plate is fixed on the piston rod of the feed cylinder, a shearing motor is fixed on the mounting plate, and a shearing motor is fixed on the output end of the shearing motor The runner is fixed with a vertical plate on the mounting plate, and the scissors are hingedly installed on the vertical plate through a hinge shaft, and the two blades of the scissors are hingedly connected through the hinge shaft, between the first handle of the scissors and the runner A first connecting rod is arranged between, a second connecting rod is arranged between the second handle of the scissors and the running wheel, and the connection line between the hinge point of the first connecting rod and the running wheel and the hinge point of the second connecting rod and the running wheel passing through the center of the wheel; 在所述输送总成的右侧设有缠绕总成,所述缠绕总成主要包括第三机架、第四机架、推拉气缸、转盘、转盘驱动机构、绕线棒、绕线棒伸缩机构、支撑臂、支撑杆和摆动气缸,在所述第三机架上滑动安装有第四机架,在所述第四机架与第三机架之间设有推拉气缸;在所述第四机架上转动安装有转盘,在所述第四机架上设有驱动转盘旋转的转盘驱动机构;在所述转盘的中心设有圆孔,在所述第四机架内腔中滑动安装有绕线棒,所述绕线棒与圆孔共轴线设置,在所述第四机架上设有驱动绕线棒沿自身轴线移动的绕线棒伸缩机构;在所述转盘上固定有偏心设置的支撑臂,在所述支撑臂上铰接有支撑杆,在所述支撑杆与支撑臂之间设有摆动气缸,在所述支撑杆的自由端固定有U形的夹持器,在所述夹持器的内侧设有压块,在所述夹持器的内侧通过转轴铰接安装有摆杆,在所述转轴上设有扭簧,在所述扭簧的作用下摆杆的夹持部有向靠近压块一侧移动的趋势,在所述夹持器中固定有夹持电机,在所述夹持电机的输出端固定有凸轮,所述凸轮与摆杆接触,所述夹持电机、凸轮夹持器和摆杆构成了夹持机构。A winding assembly is provided on the right side of the conveying assembly, and the winding assembly mainly includes a third frame, a fourth frame, a push-pull cylinder, a turntable, a turntable drive mechanism, a winding rod, and a winding rod telescopic mechanism , a support arm, a support rod and a swing cylinder, a fourth frame is slidably installed on the third frame, and a push-pull cylinder is provided between the fourth frame and the third frame; A turntable is rotatably installed on the frame, and a turntable drive mechanism for driving the turntable to rotate is provided on the fourth frame; a round hole is provided in the center of the turntable, and a A winding rod, the winding rod is arranged coaxially with the round hole, and a winding rod telescopic mechanism is provided on the fourth frame to drive the winding rod to move along its own axis; an eccentric device is fixed on the turntable a support arm, a support rod is hinged on the support arm, a swing cylinder is provided between the support rod and the support arm, a U-shaped holder is fixed at the free end of the support rod, and the The inner side of the holder is provided with a pressing block, and a swing rod is hingedly mounted on the inner side of the holder through a rotating shaft. A torsion spring is arranged on the rotating shaft. Under the action of the torsion spring, the clamping part of the swing rod has The tendency to move to one side close to the briquetting block, a clamping motor is fixed in the clamper, a cam is fixed at the output end of the clamping motor, the cam is in contact with the swing rod, the clamping motor, The cam gripper and swing lever form the gripping mechanism. 2.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,所述锁止机构主要包括固定器、锁止弹簧、限位板、滑板和插销,所述固定器为上端敞口的中空结构,所述固定器的内腔为弹簧腔,在所述弹簧腔中滑动安装有滑板,在所述固定器的敞口端设有限位板,在所述限位板与滑板之间设有锁止弹簧,在所述滑板上固定有插销,在所述锁止弹簧的作用下插销的作用端穿过线盒架的外壁后伸入到线盒外壁上的插孔中。2. The grounding wire processing device for power switchgear according to claim 1, wherein the locking mechanism mainly includes a retainer, a locking spring, a limit plate, a slide plate and a latch, and the retainer is an open upper end. The hollow structure of the mouth, the inner cavity of the fixer is a spring cavity, a slide plate is slidably installed in the spring cavity, a limit plate is set at the open end of the fixer, and a limit plate is installed between the limit plate and the slide plate. A locking spring is arranged between them, and a latch is fixed on the slide plate. Under the action of the locking spring, the active end of the latch passes through the outer wall of the wire box frame and then extends into the jack on the outer wall of the wire box. 3.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,所述夹紧轮驱动机构包括链轮电机、第一链轮、第二链轮、第三链轮和张紧轮,所述第一链轮与上夹紧轮共轴设置,所述第二链轮转动安装在上轮架上且第二链轮的数目比第一链轮的数目少一个,在竖向方向上第二链轮位于第一链轮的上方,在水平方向上第二链轮位于相邻的两第一链轮之间,在所述上轮架上还转动安装有两个第三链轮,两第三链轮分别与两端的第一链轮上下对齐,在两第三链轮之间设有张紧轮,在第一链轮、第二链轮、第三链轮和张紧轮之间设有链条,且其中一所述第三链轮由链轮电机驱动转动。3. The grounding wire processing device of the power switch cabinet according to claim 1, wherein the clamping wheel driving mechanism comprises a sprocket motor, a first sprocket, a second sprocket, a third sprocket and a tensioning The first sprocket is arranged coaxially with the upper clamping wheel, the second sprocket is rotatably mounted on the upper wheel frame and the number of the second sprocket is one less than the number of the first sprocket. In the direction, the second sprocket is located above the first sprocket, and in the horizontal direction, the second sprocket is located between the adjacent two first sprockets, and two third chains are also rotatably installed on the upper wheel frame. The two third sprockets are respectively aligned up and down with the first sprockets at both ends, and a tensioning wheel is arranged between the two third sprockets. Between the first sprocket, the second sprocket, the third sprocket and the tensioning A chain is arranged between the wheels, and one of the third sprockets is driven to rotate by a sprocket motor. 4.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,所述转盘驱动机构包括齿圈、第一齿轮和转盘电机,所述齿圈通过轴承转动安装在第四机架上,在所述第四机架上固定有转盘电机,在所述转盘电机的输出端固定有与齿圈啮合的第一齿轮。4. The grounding wire processing device for power switchgear according to claim 1, wherein the turntable drive mechanism includes a ring gear, a first gear and a turntable motor, and the ring gear is rotatably mounted on the fourth frame through a bearing Above, a turntable motor is fixed on the fourth frame, and a first gear meshing with the ring gear is fixed at the output end of the turntable motor. 5.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,所述绕线棒伸缩机构包括绕线电机、齿条、导轨和第二齿轮,所述绕线电机固定在第四机架中,所述导轨水平放置并固定在第四机架中,所述齿条与导轨滑动连接,在所述齿条的一端固定绕线棒,在所述绕线电机的输出端固定有与齿条啮合的第二齿轮。5. The grounding wire processing device of a power switch cabinet according to claim 1, wherein the telescopic mechanism of the winding rod comprises a winding motor, a rack, a guide rail and a second gear, and the winding motor is fixed at the second In the four racks, the guide rail is horizontally placed and fixed in the fourth rack, the rack is slidingly connected with the guide rail, a winding rod is fixed at one end of the rack, and a winding rod is fixed at the output end of the winding motor There is a second gear meshing with the rack. 6.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,在所述上轮架的底部设有若干等间距设置的第一轮板,所述上夹紧轮转动安装在第一轮板上;在所述下轮架的顶部设有若干等间距设置的第二轮板,所述下夹紧轮转动安装在第二轮板上。6. The ground wire processing device for power switch cabinet according to claim 1, characterized in that, the bottom of the upper wheel frame is provided with a plurality of equidistantly arranged first wheel plates, and the upper clamping wheel is rotatably mounted on The first wheel plate; on the top of the lower wheel frame, there are several second wheel plates arranged at equal intervals, and the lower clamping wheel is rotatably mounted on the second wheel plate. 7.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,所述压块的上表面为锯齿形。7. The grounding wire processing device of a power switch cabinet according to claim 1, wherein the upper surface of the pressing block is sawtooth-shaped. 8.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,在所述第一机架中设有若干在同一圆周上均匀分布的储线架,所述线盒架位于若干储线架所在的圆周的圆心上,所述储线架为圆环形结构,在储线架中存放线盒。8. The grounding wire processing device of power switch cabinet according to claim 1, characterized in that, several wire storage racks evenly distributed on the same circumference are arranged in the first frame, and the wire box racks are located in several On the center of the circle where the wire storage rack is located, the wire storage rack is in an annular structure, and the wire box is stored in the wire storage rack. 9.根据权利要求1所述的电力开关柜接地线加工装置,其特征是,在所述线盒架的右侧壁上设有通孔,所述线管的安装端固定在通孔中,在靠近线盒架内腔的通孔一端设有扩口,将线盒安装在线盒架中后导向管的自由端置于扩口中。9. The grounding wire processing device of a power switch cabinet according to claim 1, wherein a through hole is provided on the right side wall of the wire box frame, and the installation end of the wire pipe is fixed in the through hole, A flare is provided at one end of the through hole close to the inner cavity of the wire box frame, and the free end of the guide tube is placed in the flare after the wire box is installed in the wire box frame.
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CN107161780A (en) 2017-09-15
CN107298345B (en) 2019-06-11
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CN107146998A (en) 2017-09-08
CN106024198A (en) 2016-10-12

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