CN106020146A - Method preventing assembling error in automobile manufacture process - Google Patents
Method preventing assembling error in automobile manufacture process Download PDFInfo
- Publication number
- CN106020146A CN106020146A CN201610341708.2A CN201610341708A CN106020146A CN 106020146 A CN106020146 A CN 106020146A CN 201610341708 A CN201610341708 A CN 201610341708A CN 106020146 A CN106020146 A CN 106020146A
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- China
- Prior art keywords
- parts
- assembling
- bar code
- bom
- car load
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the field of automobile manufacture, provides a method preventing an assembling error in the automobile manufacture process, and aims at solving the problem of assembling errors in the automobile assembling process at present. The method comprises that duplicate part bar codes are generated for each part to be assembled according to the number of the part, and pasted to the corresponding part; a production order number is associated with finished automobile assembling BOM in an automobile assembling BOM database; the to-be-assembled parts pasted with the part bar codes are transmitted to an assembly line, and a movable page is torn when the corresponding part is assembled and pasted to a finished automobile assembling board; a fixed page of the part bar code of the assembled part is scanned and collected to generate an order bar code, scanned information is compared with the production order in the BOM database and the finished automobile assembling BOM, difference data is obtained, and a comparison result is returned. According to technical schemes of the invention, the accuracy of automobile assembling is ensured, and the working efficiency is improved.
Description
Technical field
The invention belongs to automobile manufacturing field, particularly to the side of loading error anti-in a kind of automobile manufacturing process
Method.
Background technology
At present, during worker assembles's car load on automobile manufacturing field, assembly line, it is typically based on working experience
Car load is assembled.But, uneven due to staff's experience, this has resulted in car load assembling
There is the problem such as misloading, neglected loading in Shi Rongyi, so that complete vehicle quality, performance are had a greatly reduced quality, wants with client
Ask and do not correspond, finally result in and return factory's refitting, the brand image of this is badly damaged enterprise so that automobile vendor
Client and affiliate are run off in a large number, bring huge economic loss.
Summary of the invention
[solving the technical problem that]
It is an object of the invention to provide a kind of method of anti-loading error in automobile manufacturing process, to solve at present
Loading error problem during automobile assembling.
[technical scheme]
The present invention is achieved by the following technical solutions.
The present invention relates to a kind of method of anti-loading error in automobile manufacturing process, it is characterised in that include step:
A, all parts to be assembled are encoded；
B, initialization automobile assembling BOM data storehouse, described BOM data storehouse at least includes producing order number
And car load assembly BOM；
C, all parts to be assembled are generated in duplicate parts bar code by its coding, described zero
The first of parts bar code is fixing connection, and the second of described parts bar code is movable connection；
D, by step C generate in duplicate parts bar code paste correspondence to be assembled zero
On part；
E, according to produce order number determine car load assembly BOM to be produced, in automobile assembling BOM data storehouse
The middle order number that will produce associates with this car load assembly BOM；
F, generation produce order number bar code；
G, according to produce order number association car load assembly BOM obtain car load assembling billboard；
H, the parts to be equipped pasting parts bar code are served assembly line, assembling corresponding zero
The movable connection of the parts bar code torn during parts on parts, the activity of parts bar code that will tear
Connection pastes on car load assembling billboard；
Parts bar code on I, the parts assembled by scanning collection fixing, produce order number
Bar code, the information that scanning is obtained and the production order number in BOM data storehouse and car load assembly BOM
Contrast, obtain variance data and return comparing result；
J, repetition step H to step I, until completing assembling and the checking of all parts.
As one preferred embodiment, described assembly BOM data at least include PT CODE, component name
Title, part specifications.
As another preferred embodiment, described car load assembling billboard at least includes PT CODE, part
Title, part specifications, chassis number, Motor Number and production order number.
[beneficial effect]
The technical scheme that the present invention proposes has the advantages that
This invention ensures that the accuracy of automobile assembling, improve work efficiency, reduce because loading error is led
The economic loss caused, improves enterprise product quality and brand image.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below by the concrete reality to the present invention
The mode of executing carries out clear, complete description.
Embodiment one
Embodiment one provides a kind of method of anti-loading error in automobile manufacturing process, comprises the following steps:
(1), all parts to be assembled are encoded.
(2), initializing automobile assembling BOM data storehouse, described BOM data storehouse at least includes producing order
Number and car load assembly BOM.
(3), all parts to be assembled are generated in duplicate parts bar code by its coding, its
The first of middle parts bar code is fixing connection, and the second of parts bar code is movable connection, this activity
Connection can be pasted with secondary.
(4), the in duplicate parts bar code generated in step (3) is pasted the to be assembled of correspondence
Parts on.
(5), car load assembly BOM to be produced is determined, at automobile assembling BOM number according to production order number
Associate with this car load assembly BOM according to storehouse will produce order number.
(6) production order number bar code, is generated.This production order number bar code testing in step (9)
Card.
(7), car load assembling billboard is obtained according to the car load assembly BOM producing order number association.Specifically,
Can print and produce the car load assembly BOM that order number associates and obtain car load assembling billboard.
(8), the parts to be equipped pasting parts bar code are served assembly line, in assembling correspondence
Parts time the movable connection of parts bar code torn on parts, by the parts bar code torn
Movable connection pastes on car load assembling billboard.
(9), the parts bar code on the parts assembled by scanning collection fixing, produce and order
Odd numbers bar code, the information that scanning is obtained and the production order number in BOM data storehouse and car load assembling
BOM contrasts, and obtains variance data and returns comparing result.In this step, checking personnel pass through PDA
Fixing, the production order number bar code of the parts bar code on scanning parts obtains the information of correspondence,
Send this information to server, the information that scanning is obtained by server and the production order in BOM data storehouse
Number and car load assembly BOM contrast, comparing result is returned to checking personnel, if comparing result one
Cause then assembling correct, if inconsistent, loading error, checking personnel judge according to comparing result, as
Really loading error then corrects a mistake promptly.Be ensure that the accuracy of automobile assembling by this step, improve work
Make efficiency, reduce the economic loss caused because of loading error, improve enterprise product quality and brand image.
(10), step (8) to step (9) is repeated, until completing assembling and the checking of all parts.
As can be seen from the above embodiments, the embodiment of the present invention ensure that the accuracy of automobile assembling, improves
Work efficiency, reduces the economic loss caused because of loading error, improves enterprise product quality and brand shape
As.
It is to be appreciated that the embodiment of foregoing description is a part of embodiment of the present invention rather than all implements
Example, is not limitation of the present invention.Based on embodiments of the invention, those of ordinary skill in the art are not
Pay the every other embodiment obtained under creative work premise, broadly fall into protection scope of the present invention.
Claims (3)
1. the method for anti-loading error in an automobile manufacturing process, it is characterised in that include step:
A, all parts to be assembled are encoded；
B, initialization automobile assembling BOM data storehouse, described BOM data storehouse at least includes producing order number
And car load assembly BOM；
C, all parts to be assembled are generated in duplicate parts bar code by its coding, described zero
The first of parts bar code is fixing connection, and the second of described parts bar code is movable connection；
D, by step C generate in duplicate parts bar code paste correspondence to be assembled zero
On part；
E, according to produce order number determine car load assembly BOM to be produced, in automobile assembling BOM data storehouse
The middle order number that will produce associates with this car load assembly BOM；
F, generation produce order number bar code；
G, according to produce order number association car load assembly BOM obtain car load assembling billboard；
H, the parts to be equipped pasting parts bar code are served assembly line, assembling corresponding zero
The movable connection of the parts bar code torn during parts on parts, the activity of parts bar code that will tear
Connection pastes on car load assembling billboard；
Fixing, the production order number bar shaped of the parts bar code on the parts that I, scanning collection assemble
Code, information scanning obtained is carried out with the production order number in BOM data storehouse and car load assembly BOM
Contrast, obtains variance data and returns comparing result；
J, repetition step H to step I, until completing assembling and the checking of all parts.
The method of anti-loading error in automobile manufacturing process the most according to claim 1, it is characterised in that
Described assembly BOM data at least include PT CODE, part name, part specifications.
The method of anti-loading error in automobile manufacturing process the most according to claim 1 and 2, its feature
It is that described car load assembling billboard at least includes PT CODE, part name, part specifications, chassis number, sends out
Motivation number and production order number.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610341708.2A CN106020146A (en) | 2016-05-19 | 2016-05-19 | Method preventing assembling error in automobile manufacture process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610341708.2A CN106020146A (en) | 2016-05-19 | 2016-05-19 | Method preventing assembling error in automobile manufacture process |
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| Publication Number | Publication Date |
|---|---|
| CN106020146A true CN106020146A (en) | 2016-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610341708.2A Pending CN106020146A (en) | 2016-05-19 | 2016-05-19 | Method preventing assembling error in automobile manufacture process |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107092967A (en) * | 2017-05-27 | 2017-08-25 | 武汉理工大学 | A kind of ship part, EIC equipment identification code tracking system and method |
| CN108415280A (en) * | 2018-03-09 | 2018-08-17 | 天津英创汇智汽车技术有限公司 | The method and apparatus that solenoid valve assembles mistake proofing |
| CN108665352A (en) * | 2018-05-10 | 2018-10-16 | 延锋彼欧（沈阳）汽车外饰系统有限公司 | Customer order information emergency processing method and device |
| CN109676297A (en) * | 2019-02-14 | 2019-04-26 | 宁波吉利汽车研究开发有限公司 | Multi-vehicle-type mixed production solder joint information management system and method |
| CN109752192A (en) * | 2018-12-24 | 2019-05-14 | 东风航盛（武汉）汽车控制系统有限公司 | A method of it is integrated based on bar code and promotes power assembly factory test process |
| CN112560532A (en) * | 2020-12-23 | 2021-03-26 | 富诚汽车零部件有限公司 | Two-dimensional code label scanning error-proofing method |
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| CN201611446U (en) * | 2009-11-24 | 2010-10-20 | 东风康明斯发动机有限公司 | Mistake-proofing control system for tightening equipment on assembly line |
| CN102354210A (en) * | 2011-09-07 | 2012-02-15 | 华中科技大学 | Quality early warning system and method for automobile assembling workshop |
| CN202677458U (en) * | 2012-07-31 | 2013-01-16 | 中国重汽集团成都王牌商用车有限公司 | Vehicle assembly file system |
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2016
- 2016-05-19 CN CN201610341708.2A patent/CN106020146A/en active Pending
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| CN1710573A (en) * | 2004-06-19 | 2005-12-21 | 鸿富锦精密工业（深圳）有限公司 | SMT anti-leakage scanning system and method |
| CN201611446U (en) * | 2009-11-24 | 2010-10-20 | 东风康明斯发动机有限公司 | Mistake-proofing control system for tightening equipment on assembly line |
| CN102354210A (en) * | 2011-09-07 | 2012-02-15 | 华中科技大学 | Quality early warning system and method for automobile assembling workshop |
| CN202677458U (en) * | 2012-07-31 | 2013-01-16 | 中国重汽集团成都王牌商用车有限公司 | Vehicle assembly file system |
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| 万云龙: "混流装配车间物料配送与监控系统研究与实现", 《中国优秀硕士学位论文全文数据库（电子期刊）信息科技辑》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107092967A (en) * | 2017-05-27 | 2017-08-25 | 武汉理工大学 | A kind of ship part, EIC equipment identification code tracking system and method |
| CN108415280A (en) * | 2018-03-09 | 2018-08-17 | 天津英创汇智汽车技术有限公司 | The method and apparatus that solenoid valve assembles mistake proofing |
| CN108665352A (en) * | 2018-05-10 | 2018-10-16 | 延锋彼欧（沈阳）汽车外饰系统有限公司 | Customer order information emergency processing method and device |
| CN109752192A (en) * | 2018-12-24 | 2019-05-14 | 东风航盛（武汉）汽车控制系统有限公司 | A method of it is integrated based on bar code and promotes power assembly factory test process |
| CN109676297A (en) * | 2019-02-14 | 2019-04-26 | 宁波吉利汽车研究开发有限公司 | Multi-vehicle-type mixed production solder joint information management system and method |
| CN112560532A (en) * | 2020-12-23 | 2021-03-26 | 富诚汽车零部件有限公司 | Two-dimensional code label scanning error-proofing method |
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Application publication date: 20161012 |