CN106019492A - Production technology for formed end rubber-insulated jumper wire - Google Patents
Production technology for formed end rubber-insulated jumper wire Download PDFInfo
- Publication number
- CN106019492A CN106019492A CN201610408685.2A CN201610408685A CN106019492A CN 106019492 A CN106019492 A CN 106019492A CN 201610408685 A CN201610408685 A CN 201610408685A CN 106019492 A CN106019492 A CN 106019492A
- Authority
- CN
- China
- Prior art keywords
- rubber
- insulated wire
- production technology
- end rubber
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/36—Mechanical coupling means
- G02B6/38—Mechanical coupling means having fibre to fibre mating means
- G02B6/3807—Dismountable connectors, i.e. comprising plugs
- G02B6/3833—Details of mounting fibres in ferrules; Assembly methods; Manufacture
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention relates to the production technology for a formed end rubber-insulated jumper wire, belonging to the optical cable production technology field. The production technology for the formed end rubber-insulated jumper wire comprises steps of cutting a cable, stringing parts, stripping a fiber, gluing, stringing the fiber, baking, crimping, assembling, grinding and testing. The production technology can efficiently produce the formed end rubber-insulated jumper wire with high quality and has advantages that the length is customized, melting is not needed and direct installation can be performed. The produced formed end rubber-insulated jumper wire is low in insertion loss, good in repeatability and is tensile.
Description
Technical field
The present invention relates to a kind of one-tenth end rubber-insulated wire wire jumper production technology, belong to optical cable production technical field.
Background technology
In recent years, the intelligent acess market of China presented good growth momentum, and intelligent acess has become in the communications field
Focus.In FTTH fiber entering household engineering, rubber-insulated wire wire jumper plays very important effect, become end rubber-insulated wire wire jumper be divided into single-ended and
Two kinds of specifications of both-end, existing production Technology has a different, and the one-tenth end rubber-insulated wire wire jumper insertion loss produced is high,
Poor repeatability, resistance to tension is more weak, and impact uses quality, improves use cost.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide one to become end rubber-insulated wire wire jumper raw
Production. art, solves the technical problem of above-mentioned existence.
One-tenth end rubber-insulated wire wire jumper production technology of the present invention, comprises the following steps:
1) rubber-insulated wire is cut into a dish；
2) loose mail is worn, will tail sleeve, rear pressure ring, front pressure ring, stop be changed, spring is through that to cut out hub disk good sequentially
On rubber-insulated wire；
3) on rubber-insulated wire, carry out mark, at mark, crust is divested；
4) by ceramic insertion core wiped clean, the glue configured is injected in ceramic insertion core；
5) fibre core exposed after being divested by crust and ceramic insertion core hole are aligned to straight line and penetrate in lock pin hole；
6) ceramic insertion core put on is fixed on curing oven panel, baking-curing 20-25 minute；
7) loose mail is crimped, is assembled into union joint；
8) milled ceramic lock pin position；
9) by insertion core end face wiped clean, union joint is inserted end inspection instrument adapter and carries out end surface measurement；
10) using insertion return loss tester to test, the union joint of test passes end surface measurement again, in case of defective products returns
Grinding, qualified builds dust cap；
11) interferometer main frame is used to carry out interference testing.
Preferably, step 1) in rubber-insulated wire cutting use at a high speed braking to cut out cable machine.
Preferably, step 3) in marked at the 900um away from rubber-insulated wire one end.
Preferably, step 4) in be stained with alcohol wipe ceramic insertion core with dust-free paper.
Preferably, step 8) grinding include corase grind, middle mill, fine grinding, polishing four step, will be with dustless after grinding every time
Paper is stained with alcohol wipe lock pin termination and abrasive disk.
Preferably, step 10) in detection need to meet: Insertion Loss Insertion loss (dB) PC≤0.2, APC≤0.3；
Return loss Return loss (dB) PC >=50, APC >=55.
The present invention is compared with prior art had the beneficial effect that
Become end rubber-insulated wire wire jumper production technology can efficient, high-quality production become to hold rubber-insulated wire wire jumper, have length customization, without melting,
The advantage such as it is mounted directly, becomes the production of end rubber-insulated wire wire jumper can carry out the combination of any plug, and the one-tenth produced according to customer requirement
Rubber-insulated wire wire jumper insertion loss is low, reproducible, resistance to tension is stronger for end.
Detailed description of the invention
Below embodiments of the invention are described further:
Become end rubber-insulated wire wire jumper production technology, specifically include following steps:
1) using High-Speed Automatic sanction cable machine that rubber-insulated wire is cut into a dish, often the rice number of dish the most arbitrarily customizes；
2) according to the specifications and models of wire jumper, by loose mail tail sleeve, rear pressure ring, front pressure ring, stop is changed, spring is worn sequentially
Cutting out on the rubber-insulated wire that hub disk is good；
3) at rubber-insulated wire 900um, carry out mark with marking pen, at mark, crust is divested with wire stripper；
4) it is stained with ethanol by ceramic insertion core wiped clean with dust-free paper, after ethanol is dry, the glue configured is injected into by syringe
In ceramic insertion core；
5) fibre core exposed after being divested by crust and ceramic insertion core hole are aligned to straight line and penetrate in lock pin hole；
6) ceramic insertion core put on is fixed on curing oven panel, and baking-curing 20-25 minute becomes succinum to glue color
Color, represents glue cured good；
7) loose mail press-connection machine is crimped, is assembled into union joint；
8) use corner pressure grinding machine carry out corase grind remove photoresist, middle mill, fine grinding, polishing four step grinding step, after grinding every time
Will be with alcohol wipe all of lock pin termination, dust-free paper station and abrasive disk；
9) by insertion core end face wiped clean, union joint is inserted end inspection instrument adapter and carries out end surface measurement, if it find that on lock pin
Spottiness, cut, to split fibre the most defective；
10) use insertion return loss tester to test, meet following condition and think that end face is qualified:
Insertion Loss Insertion loss (dB) PC≤0.2APC≤0.3
Return loss Return loss (dB) PC >=50APC >=55,
The union joint of test passes again end surface measurement, grinding in case of defective products returns, qualified builds dust cap；
11) can interferometer main frame be used to carry out interference testing, see and pass through parameter preset, qualified product prints interferes 3D
Figure；
12) the one-tenth end rubber-insulated wire wire jumper peplos tested is wound around.
Claims (6)
1. one kind becomes end rubber-insulated wire wire jumper production technology, it is characterised in that: comprise the following steps:
1) rubber-insulated wire is cut into a dish；
2) loose mail is worn, will tail sleeve, rear pressure ring, front pressure ring, stop be changed, spring is through that to cut out hub disk good sequentially
On rubber-insulated wire；
3) on rubber-insulated wire, carry out mark, at mark, crust is divested；
4) by ceramic insertion core wiped clean, the glue configured is injected in ceramic insertion core；
5) fibre core exposed after being divested by crust and ceramic insertion core hole are aligned to straight line and penetrate in lock pin hole；
6) ceramic insertion core put on is fixed on curing oven panel, baking-curing 20-25 minute；
7) loose mail is crimped, is assembled into union joint；
8) milled ceramic lock pin position；
9) by insertion core end face wiped clean, union joint is inserted end inspection instrument adapter and carries out end surface measurement；
10) using insertion return loss tester to test, the union joint of test passes end surface measurement again, in case of defective products returns
Grinding, qualified builds dust cap；
11) interferometer main frame is used to carry out interference testing.
One-tenth end rubber-insulated wire wire jumper production technology the most according to claim 1, it is characterised in that: described step 1) in
Rubber-insulated wire cutting uses braking at a high speed to cut out cable machine.
One-tenth end rubber-insulated wire wire jumper production technology the most according to claim 1 and 2, it is characterised in that: described step 3)
Middle marked is at the 900um away from rubber-insulated wire one end.
One-tenth end rubber-insulated wire wire jumper production technology the most according to claim 1 and 2, it is characterised in that: described step 4)
Middle dust-free paper is stained with alcohol wipe ceramic insertion core.
One-tenth end rubber-insulated wire wire jumper production technology the most according to claim 1 and 2, it is characterised in that: described step 8)
Grinding include corase grind, middle mill, fine grinding, polishing four step, alcohol wipe lock pin termination will be stained with dust-free paper grind every time after
And abrasive disk.
One-tenth end rubber-insulated wire wire jumper production technology the most according to claim 1 and 2, it is characterised in that: described step 10)
In detection need to meet: Insertion Loss Insertion loss (dB) PC≤0.2, APC≤0.3；Return loss Return loss (dB)
PC >=50, APC >=55.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610408685.2A CN106019492A (en) | 2016-06-08 | 2016-06-08 | Production technology for formed end rubber-insulated jumper wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610408685.2A CN106019492A (en) | 2016-06-08 | 2016-06-08 | Production technology for formed end rubber-insulated jumper wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106019492A true CN106019492A (en) | 2016-10-12 |
Family
ID=57090207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610408685.2A Pending CN106019492A (en) | 2016-06-08 | 2016-06-08 | Production technology for formed end rubber-insulated jumper wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106019492A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108241191A (en) * | 2018-03-12 | 2018-07-03 | 四川天邑康和通信股份有限公司 | A kind of technological process of automated production optical fiber connector |
| CN108680998A (en) * | 2016-06-17 | 2018-10-19 | 杭州富通通信技术股份有限公司 | Prefabricated tail optical fiber production technology |
| CN109031526A (en) * | 2018-08-08 | 2018-12-18 | 杭州富通通信技术股份有限公司 | A kind of processing method of prefabricated tail optical fiber |
| CN109541756A (en) * | 2018-12-13 | 2019-03-29 | 四川天邑康和通信股份有限公司 | A kind of automatic production optical fiber connector process |
| CN114706170A (en) * | 2022-03-31 | 2022-07-05 | 江苏威晟轨道交通科技有限公司 | Vehicle-mounted jumper production process |
Citations (3)
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| EP0190843A1 (en) * | 1985-01-22 | 1986-08-13 | Hellermann Deutsch Ltd. | Improvements relating to electrical connectors |
| CN202794627U (en) * | 2012-08-15 | 2013-03-13 | 四川天邑康和通信股份有限公司 | Prefabricated end covered wire optical fiber jumper wire |
| CN103869438A (en) * | 2014-03-31 | 2014-06-18 | 江苏科信光电科技有限公司 | High-temperature FTTH drop cable and manufacturing technology thereof |
-
2016
- 2016-06-08 CN CN201610408685.2A patent/CN106019492A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0190843A1 (en) * | 1985-01-22 | 1986-08-13 | Hellermann Deutsch Ltd. | Improvements relating to electrical connectors |
| CN202794627U (en) * | 2012-08-15 | 2013-03-13 | 四川天邑康和通信股份有限公司 | Prefabricated end covered wire optical fiber jumper wire |
| CN103869438A (en) * | 2014-03-31 | 2014-06-18 | 江苏科信光电科技有限公司 | High-temperature FTTH drop cable and manufacturing technology thereof |
Non-Patent Citations (1)
| Title |
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| 王磊，顾丽瑾等: "《网络综合布线实训教程（第三版）》", 31 August 2012 * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108680998A (en) * | 2016-06-17 | 2018-10-19 | 杭州富通通信技术股份有限公司 | Prefabricated tail optical fiber production technology |
| CN108828725A (en) * | 2016-06-17 | 2018-11-16 | 杭州富通通信技术股份有限公司 | Prefabricated tail optical fiber production technology |
| CN108828725B (en) * | 2016-06-17 | 2020-08-21 | 杭州富通通信技术股份有限公司 | Prefabricated tail fiber production process |
| CN108680998B (en) * | 2016-06-17 | 2020-08-21 | 杭州富通通信技术股份有限公司 | Prefabricated tail fiber production process |
| CN108241191A (en) * | 2018-03-12 | 2018-07-03 | 四川天邑康和通信股份有限公司 | A kind of technological process of automated production optical fiber connector |
| CN109031526A (en) * | 2018-08-08 | 2018-12-18 | 杭州富通通信技术股份有限公司 | A kind of processing method of prefabricated tail optical fiber |
| CN109031526B (en) * | 2018-08-08 | 2020-08-21 | 杭州富通通信技术股份有限公司 | Processing method of prefabricated tail fiber |
| CN109541756A (en) * | 2018-12-13 | 2019-03-29 | 四川天邑康和通信股份有限公司 | A kind of automatic production optical fiber connector process |
| CN114706170A (en) * | 2022-03-31 | 2022-07-05 | 江苏威晟轨道交通科技有限公司 | Vehicle-mounted jumper production process |
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Application publication date: 20161012 |
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