Wheel dress formula brake disc arrangement
Technical field
The present invention relates to take turns dress formula brake disc arrangement.
Background technology
Wheel dress formula brake disc is typically made up of disk body, keeper, spacer and the connector such as bolt, nut etc..Disk body side is rubbing surface, the acting surface coordinated with brake pad when it is car braking;Opposite side is installed surface, fits for the installation with wheel.During assembling, disk body is arranged in the both sides of wheel web, and by the through hole corresponding with locating slot on disk body or installing hole arranged on locating slot on disk body or installing hole and wheel web, keeper is utilized to realize the location of two panels disk body and wheel web, and make the installed surface of two panels disk body fit with wheel web two sides, finally utilize connector to be fastenedly connected on wheel web by two panels disk body, thus realize the installation of disk body and wheel.
Chinese Patent Application No. be 200820124337.3 utility model disclose and a kind of take turns brake disk mounted device, including being located at the braking disk ring of wheel both sides, the outside of braking disk ring is rubbing surface, and inner side is provided with multiple radiating ribs.Pass through slide jaw between above-mentioned brake disc and wheel and coordinate O to carry out location and installation; the transmission of its brake force is mainly realized by bolt; when Bolt Tightening Force is not enough or connects situation appearance such as getting loose; when causing bolt Joint failure; although the side transmission brake force of alignment pin can be relied on, but to the protection of bolt not enough.
Chinese Patent Application No. be 201020546642.9 utility model patent disclose a kind of brake disc device installed on wheel for high-speed train, only realize location by bolt between brake disc with wheel and be connected, braking torque is the most only by connecting the bolt transmission of brake disc and wheel, once bolt Joint failure, bolt will directly bear shearing force, its force status is severe, and braking was easily lost efficacy.
And above-mentioned two patents all do not consider brake disc be heated radial deformation time the release And Spread of Solute of structural stress that produces.
Summary of the invention
It is an object of the invention to propose one to protect bolt, prevent bolt from meeting with damage because bearing shearing force, can effectively discharge again the wheel dress formula brake disc arrangement of the structural stress that disk body expanded radially deformation causes.
For reaching above-mentioned purpose, the present invention takes the first technical scheme following: the present invention has the amphidisc of the web left and right sides being respectively placed in wheel and connects disk body and the bolt of wheel, the installed surface of disk body is provided with circumferential uniform and is spaced radial direction featherway and radial slider groove, the bottom of featherway and slide block slot is equipped with bolt hole, the corresponding hollow feather key of every featherway on amphidisc, feather key is made up of feather key head and feather key bar, feather key head is placed in featherway loosely, feather key bar inserts in through hole corresponding on wheel web, described bolt bolt hole from a disk body inserts, through the cavity of two feather keys insert on another disk body relative to bolt hole in, the cavity of bolt and two feather keys coordinates for dynamic;Described slide block slot is provided with loosening slide block, slide block is provided with connecting hole, the hollow power transmission pin of the through hole of correspondence it is provided through on wheel web between the connecting hole of the opposing slider being separately mounted on amphidisc, described bolt bolt hole from a disk body inserts, through the pin chamber of power transmission pin insert on another disk body relative to bolt hole in, the pin chamber of bolt and power transmission pin coordinates for dynamic.
On the installed surface of described disk body and the position of corresponding featherway and slide block slot is provided with boss, featherway and slide block slot and is arranged on boss.
The two side of described featherway and the two side of slide block slot are all faced directly;The two sides of feather key head are face corresponding with featherway sidewall, and the two sides of slide block are face corresponding with slide block slot sidewall.
The distance i.e. difference of feather key head breadth L2 between distance between the described featherway two side i.e. two sides of feather key groove width L1 and feather key head is less than 0.1mm;Distance between the described slide block slot two side i.e. distance i.e. difference of slide block width H2 between slide block groove width H1 and the two sides of slide block is less than 0.1mm.
Centrage through the bolt of feather key is positioned at the radial direction nearly wheel center line side of feather key centrage, and is 1~1.5mm with the deviation distance δ 1 of the centrage of feather key..
Centrage through the bolt of power transmission pin is positioned at the radial direction nearly wheel center line side of power transmission pin center, and is 1~1.5mm with the centrage deviation distance δ 2 of power transmission pin.
For reaching above-mentioned purpose, the present invention takes following the second technical scheme: the present invention has the amphidisc of the web left and right sides being respectively placed in wheel and connects disk body and the bolt of wheel, the installed surface of disk body is provided with the radial direction featherway that circumference is uniform, the bottom of featherway is provided with bolt hole, the corresponding hollow feather key of every featherway on amphidisc, feather key is made up of feather key head and feather key bar, and feather key head is placed in featherway loosely, and feather key bar inserts in through hole corresponding on wheel web;Described bolt bolt hole from a disk body inserts, through the cavity of two feather keys insert on another disk body relative to bolt hole in, the cavity of bolt and two feather keys coordinates for dynamic.
On the installed surface of described disk body and the position of corresponding featherway is provided with boss, and featherway is arranged on boss.
The two side of described featherway is to face directly;The two sides of feather key head are face corresponding with featherway sidewall.
The distance i.e. difference of feather key head breadth L2 between distance between the described featherway two side i.e. two sides of feather key groove width L1 and feather key head is less than 0.1mm.
Centrage through the bolt of feather key is positioned at the radial direction nearly wheel center line side of feather key centrage, and is 1~1.5mm with the deviation distance δ 1 of the centrage of feather key.
For reaching above-mentioned purpose, the present invention takes the third technical scheme following: the present invention has the amphidisc of the web left and right sides being respectively placed in wheel and connects disk body and the bolt of wheel, the installed surface of disk body is provided with the radial slider groove that circumference is uniform, the bottom of slide block slot is provided with bolt hole, described slide block slot is provided with loosening slide block, slide block is provided with connecting hole, is provided through on wheel web the hollow power transmission pin of the through hole of correspondence between the connecting hole of the opposing slider being separately mounted on amphidisc;Described bolt bolt hole from a disk body inserts, through the pin chamber of power transmission pin insert on another disk body relative to bolt hole in, the pin chamber of bolt and power transmission pin coordinates for dynamic.
On the installed surface of described disk body and the position of corresponding slide block slot is provided with boss, and slide block slot is arranged on boss.
The two side of described slide block slot is to face directly;The two sides of slide block are face corresponding with slide block slot sidewall.
Distance between the described slide block slot two side i.e. distance i.e. difference of slide block width H2 between slide block groove width H1 and the two sides of slide block is less than 0.1mm.
Centrage through the bolt of power transmission pin is positioned at the radial direction nearly wheel center line side of power transmission pin center and is 1~1.5mm with the centrage deviation distance δ 2 of power transmission pin.
The present invention has following good effect: 1. when the frictional force produced when bolt pair fastening is not enough to the brake force overcoming brake clamp to apply, disk body rotates under braking torque effect, fit with featherway sidewall in the side driving feather key head, fit with slide block slot sidewall in the side of slide block, and then braking torque is delivered on feather key and power transmission pin, braking torque is undertaken by feather key and power transmission pin.2. disk body can realize expanded radially, thus discharges the thermal stress that thermic load causes, and reduces brake disc because bearing structural stress and deformation causes to feather key and the active force of power transmission pin, shields feather key and power transmission pin.3. it is placed in the chamber of feather key and in the pin chamber of power transmission pin bolt looseness, and when ensureing bolt Joint failure by physical dimension and tolerance design, when disk body drives feather key and slide block circumference to slide, the feather key bar of bolt does not still contact with feather key and power transmission pin, thus ensures that bolt connects and will not directly bear shearing force all the time.4. feather key and power transmission pin interlaced arrangement in disk body circumference, it is ensured that radially release deformation and circumference bear the uniformity of braking torque, improve structural reliability.
Accompanying drawing explanation
Fig. 1 is the view of embodiment 1.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the B-B sectional view of Fig. 2.
Fig. 4 is the C-C sectional view of Fig. 2.
Fig. 5 is the enlarged top view of Fig. 2, the centrage of main reflection feather key bolt and the centrage of feather key.
Fig. 6 is the bottom enlarged drawing of Fig. 2, the centrage of main reflection slide block bolt and the centrage of power transmission pin.
Fig. 7 is the two dimension view of disk body.
Fig. 8 is the 3-D view of disk body.
Fig. 9 is the D portion enlarged drawing of Fig. 8.
Figure 10 is slide block and the 3-D view of power transmission pin.
Figure 11 is the 3-D view of feather key.
Figure 12 is the view of embodiment 2.
Figure 13 is the view of embodiment 3.
Detailed description of the invention
Embodiment 1
Seeing that Fig. 1 to Figure 11, embodiment 1 have amphidisc 1, amphidisc 1 is respectively placed in the web left and right sides of wheel 2, is connected by bolt 3 between disk body 1 with wheel 2.
The installed surface of disk body 1 is provided with circumference and is uniformly distributed and for spaced featherway 1-1 and slide block slot 1-3, and the total quantity of featherway and slide block slot determines according to product specification.The web of wheel 2 is provided with the through hole 2-1 that circumference is uniform.The disk body 1 of the present embodiment is provided with 6 featherway 1-1 and 6 slide block slot 1-3, and correspondingly, the web of wheel 2 is provided with 12 through hole 2-1.
The present embodiment is respectively provided with boss 1-4, featherway 1-1 on the position of corresponding featherway 1-1 and slide block slot 1-3 on the installed surface of disk body 1 and is arranged on round boss, and slide block slot 1-3 is arranged on fan-shaped boss.Being additionally provided with radiating ribs 1-5 on the installed surface of disk body 1, radiating ribs 1-5 can not be above boss 1-4.
On described disk body 1 and be equipped with bolt hole 1-2, bolt hole 1-2 leading to one end of rubbing surface corresponding to the bottom of every featherway 1-1 and slide block slot 1-3 is counter sink 1-2-1.
The two side 1-1-1 of described featherway 1-1 faces directly, corresponding every featherway 1-1 is provided with a hollow feather key 4, feather key 4 is made up of feather key head 4-1 and feather key bar 4-2, feather key head 4-1 and feather key bar 4-2 is an entirety, and the two sides 4-1-1 of feather key head 4-1 is respectively and featherway corresponding the facing directly of sidewall 1-1-1.Feather key head 4-1 loosens and is arranged in featherway 1-1, and feather key bar 4-2 inserts in through hole 2-1 corresponding on the web of wheel 2, and the length of feather key bar 4-2 is without departing from the half of web through hole 2-1 length.Feather key 4 can be made the most slidably along featherway 1-1, and in circumference, the gap of feather key head 4-1 and featherway 1-1 is arranged, it is ensured that during bolt Joint failure, disk body 1 circumferentially rotates under Braking and contacts with feather key head 4-1, thus is undertaken braking torque by feather key 4.Distance between the two sides 4-1-1 of the distance between the two side 1-1-1 of featherway 1-1 i.e. feather key groove width L1 and the feather key head 4-1 i.e. difference of feather key head breadth L2 is less than 0.1mm.
Described bolt bolt hole 1-2 from a disk body 1 inserts, through the cavity 4-3 of two feather keys 4 insert on another disk body 1 relative to bolt hole 1-2 in fixed by nut 3-2, bolt 3 is dynamic cooperation with the cavity 4-3 of bolt hole 1-2, two feather keys 4, the head 3-1 and nut 3-2 of bolt 3 is respectively in the counter sink 1-2-1 of the corresponding bolt hole of amphidisc, is cased with spacer 5 at the head 3-1-1 of bolt 3-1.
For preventing disk body from causing feather key bolt 3 displacement to touch feather key 4 because of expanded radially of being heated, centrage 3-z1 through the bolt of feather key is positioned at the radial direction nearly wheel center line 2a side of feather key centrage 4-z, and is 1~1.5mm with the deviation distance δ 1 of the centrage 4-z of feather key.Disk body, in the radial expansion process that is heated, drives the bolt 3 through feather key radially to the side displacement away from radially nearly wheel center line 2a, so that the centrage 3-z1 of this bolt 3 is close with the centrage 4-z of feather key 4 or overlaps, is further ensured that brake safe.
The two side 1-3-1 of described slide block slot 1-3 faces directly, is provided with loosening slide block 7 in slide block slot 1-3, and the two sides of slide block 7 are respectively and slide block slot corresponding the facing directly of sidewall 1-3-1.Slide block 7 has connecting hole 7-1, and connecting between the connecting hole 7-1 of the opposing slider 7 being separately mounted to amphidisc has hollow power transmission pin 6, and power transmission pin 6 passes through hole 2-1 corresponding on wheel web.Slide block 7 can be made the most slidably along slide block slot 1-3, and in circumference, slide block 7 is arranged with the gap of slide block slot 1-3, it is ensured that during bolt Joint failure, disk body 1 circumferentially rotates under Braking and contacts with slide block 7, thus is undertaken braking torque by slide block 7.Distance i.e. slide block groove width H1 between described slide block slot two side 1-3-1 is less than 0.1mm slightly larger than the distance i.e. slide block width H2 between the two sides 7-1-1 of slide block 7, slide block groove width H1 with the difference of slide block width H2.
Described bolt bolt hole 1-2 from a disk body 1 inserts, through the pin chamber 7-1 of power transmission pin 7 insert on another disk body 1 relative to bolt hole 1-2 in, and fixed by nut 3-2, bolt 3 is dynamic cooperation with bolt hole 1-2, pin chamber 7-1, the head 3-1 and nut 3-2 of bolt 3 is respectively in the counter sink 1-2-1 of the corresponding bolt hole of amphidisc, is cased with spacer 5 at the head 3-1 of bolt 3-1.
For preventing disk body from causing this bolt 3 displacement to touch power transmission pin 6 because of expanded radially of being heated, centrage 3-z2 through the bolt of power transmission pin is positioned at the radial direction nearly wheel center line 2a side of power transmission pin center 6-z, and is 1~1.5mm with the centrage 6-z deviation distance δ 2 of power transmission pin.Disk body, in the radial expansion process that is heated, drives the bolt 3 through power transmission pin radially to the side displacement away from wheel center line 2a, so that the centrage 3-z2 of this bolt is close with the centrage 6-z of power transmission pin 6 or overlaps, is further ensured that brake safe.
This brake disc arrangement is in use, when the frictional force that bolt 3 fastening produces is not enough to the brake force overcoming brake clamp to apply, disk body 1 rotates under braking torque effect, driving side 4-1-1 and the featherway sidewall 1-1-1 laminating of feather key head, the side 7-1-1 of slide block and slide block slot sidewall 1-3-1 fits.Loosen respectively due to bolt again and be placed in the cavity 4-3 of feather key and the pin chamber 6-1 of power transmission pin, and when ensureing bolt Joint failure by physical dimension and tolerance design, when disk body drives feather key 4 and slide block 7 circumference to slide, bolt does not still contact with feather key and power transmission pin, braking torque is undertaken by slide block and feather key, thus ensures that bolt will not directly bear shearing force all the time.Disk body braking is when bearing thermic load effect, disk body can radially free wxpansion, thus reduce brake disc because bearing structural stress and deformation causes to feather key and the active force of power transmission pin, feather key 4 and power transmission pin 6 shielded.
The assemble method of this device is as follows: be first positioned on assembly platform by first disk body 1, and makes the installed surface of disk body 1 upward.In the slide block slot 1-3 of disk body installed surface, place slide block 7, in featherway 1-1, place feather key 4, the pin-and-hole 7-1 of slide block 7 installs power transmission pin 6, in the pin chamber 6-1 of power transmission pin 6 and the chamber 4-3 of feather key 4, respectively penetrates positioning tool.Subsequently, hang in wheel, according to the location of positioning tool, the feather key 4 respective through hole on wheel web being respectively aligned on first disk body and power transmission pin 6, put down wheel, make the web surface of wheel web be close to the boss face of first disk body.And then, slide block 7 needed for being installed by second disk body is enclosed within power transmission pin 6, and make the direction of the sidewall 1-3-1 of the side 7-1-1 and slide block slot 1-3 of this slide block 7 consistent, feather key 4 needed for simultaneously being installed second disk body inserts in through hole corresponding on wheel web, and makes the 4-1-1 direction, side of feather key head 4-1 on this feather key 4 consistent with the sidewall 1-1-1 direction of featherway 1-1.Finally, the installed surface of second disk body is downward, and according to the location of positioning tool, the featherway 1-1 and slide block slot 1-3 of second disk body are respectively fallen on feather key 4 and slide block 7, thus realize the location of second disk body, and tighten assembling by prescribed torque intersection.
Embodiment 2
Seeing Figure 12, Fig. 3, Fig. 5, and see Fig. 7 to Figure 11, embodiment 2 has amphidisc 1, and amphidisc 1 is respectively placed in the web left and right sides of wheel 2, is connected by bolt 3 between disk body 1 with wheel 2.
The installed surface of disk body 1 is provided with the featherway 1-1 that circumference is uniform, and the web of sheave 2 is provided with the through hole 2-1 that circumference is uniform.The disk body 1 of the present embodiment is provided with 12 featherway 1-1, and correspondingly, the web of wheel 2 is provided with 12 through hole 2-1.
The present embodiment is respectively provided with round boss 1-4, featherway 1-1 on the position of corresponding featherway 1-1 on the installed surface of disk body 1 and is arranged on round boss.
On described disk body 1 and be provided with bolt hole 1-2, bolt hole 1-2 leading to one end of rubbing surface corresponding to every featherway 1-1 is counter sink 1-2-1.
The two side 1-1-1 of described featherway 1-1 faces directly, is provided with a hollow feather key 4 in corresponding every featherway 1-1, and feather key 4 is made up of feather key head 4-1 and feather key bar 4-2, and the two sides 4-1-1 of feather key head 4-1 is respectively and featherway corresponding the facing directly of sidewall 1-1-1.Feather key head 4-1 loosens and is arranged in featherway 1-1, and feather key bar 4-2 inserts in through hole 2-1 corresponding on the web of wheel 2.Feather key 4 can be made the most slidably along featherway 1-1, and in circumference, the gap of feather key head 4-1 and featherway 1-1 is arranged, it is ensured that during bolt Joint failure, disk body 1 circumferentially rotates under Braking and contacts with feather key head 4-1, thus is undertaken braking torque by feather key 4.Distance between the two side 1-1-1 of featherway 1-1 i.e. feather key groove width L1 is less than 0.1mm slightly larger than distance i.e. feather key head breadth L2 between the two sides 4-1-1 of feather key head 4-1, feather key groove width L1 with the difference of feather key head breadth L2.
Described bolt bolt hole 1-2 from a disk body 1 inserts, through the cavity 4-3 of two feather keys 4 insert on another disk body 1 relative to bolt hole 1-2 in, and fixed by nut 3-2, bolt 3 is dynamic cooperation with the cavity 4-3 of bolt hole 1-2, two feather keys 4, the head 3-1 and nut 3-2 of bolt 3 is respectively in the counter sink 1-2-1 of the corresponding bolt hole of amphidisc, is cased with spacer 5 at the head 3-1 of bolt 3.
For preventing disk body from causing feather key bolt 3 displacement to touch feather key 4 because of expanded radially of being heated, centrage 3-z1 through the bolt of feather key is positioned at the side of feather key centrage 4-z radially nearly wheel center line 2a, and is 1~1.5mm with the deviation distance δ 1 of the centrage 4-z of feather key.Disk body, in the radial expansion process that is heated, drives the side displacement being radially away from wheel center line 2a through the bolt 3 of feather key, so that the centrage 3-z1 of this bolt 3 is close with the centrage 4-z of feather key 4 or overlaps, is further ensured that brake safe.
Embodiment 3
Seeing Figure 13, Fig. 4, Fig. 6, and see Fig. 7 to Figure 10, embodiment 3 has amphidisc 1, and amphidisc 1 is respectively placed in the web left and right sides of wheel 2, is connected by bolt 3 between disk body 1 with wheel 2.
The installed surface of disk body 1 is provided with the slide block slot 1-3 that circumference is uniform, and the web of sheave 2 is provided with the through hole 2-1 that circumference is uniform.The disk body 1 of the present embodiment is provided with 12 slide block slot 1-3, and correspondingly, the web of wheel 2 is provided with 12 through hole 2-1.
The present embodiment is respectively provided with fan-shaped boss 1-4, slide block slot 1-3 on the installed surface of disk body 1 and is arranged on fan-shaped boss on the position of corresponding slide block slot 1-3.
On described disk body 1 and be equipped with bolt hole 1-2, bolt hole 1-2 leading to one end of rubbing surface corresponding to the bottom of every slide block slot 1-3 is counter sink 1-2-1.
The two side 1-3-1 of described slide block slot 1-3 faces directly, is provided with loosening slide block 7 in slide block slot 1-3, and the two sides of slide block 7 are respectively and slide block slot corresponding the facing directly of sidewall 1-3-1.Slide block 7 has connecting hole 7-1, and connecting between the connecting hole 7-1 of the opposing slider 7 being separately mounted to amphidisc has hollow power transmission pin 6, and power transmission pin 6 passes through hole 2-1 corresponding on wheel web.Slide block 7 can be made the most slidably along slide block slot 1-3, and in circumference, slide block 7 is arranged with the gap of slide block slot 1-3, it is ensured that during bolt Joint failure, disk body 1 circumferentially rotates under Braking and contacts with slide block 7, thus is undertaken braking torque by slide block 7.Distance i.e. slide block groove width H1 between described slide block slot two side 1-3-1 is less than 0.1mm slightly larger than the distance i.e. slide block width H2 between the two sides 7-1-1 of slide block 7, slide block groove width H1 with the difference of slide block width H2.
Described bolt bolt hole 1-2 from a disk body 1 inserts, by the cavity 4-3 of two feather keys 4 insert on another disk body 1 relative to bolt hole 1-2 in, and fixed by nut 3-2.Bolt 3 is dynamic cooperation with the cavity 4-3 of bolt hole 1-2, two feather keys 4, and the head 3-1 and nut 3-2 of bolt 3 is respectively in the counter sink 1-2-1 of the corresponding bolt hole of amphidisc, is cased with spacer 5 at the head 3-1 of bolt 3.
For preventing disk body from causing this bolt 3 displacement to touch power transmission pin 6 because of expanded radially of being heated, centrage 3-z2 through the bolt of power transmission pin is positioned at the radial direction nearly wheel center line 2a side of power transmission pin center 6-z, and is 1~1.5mm with the centrage 6-z deviation distance δ 2 of power transmission pin.Disk body, in the radial expansion process that is heated, drives the bolt 3 through power transmission pin radially to the side displacement away from wheel center line 2a, so that the centrage 3-z2 of this bolt is close with the centrage 6-z of power transmission pin 6 or overlaps, is further ensured that brake safe.