A kind of steel construction foundation bolt shaper becomes more meticulous pre-buried structure construction method
Technical field
The present invention relates to a kind of steel construction embedding anchor bolts construction method, become more meticulous pre-buried structure construction method particularly to the steel construction foundation bolt shaper that a kind of can effectively shorten on-site construction time, improve foundation bolt positioning precision, belong to building engineering field, it is adaptable to steel construction foundation bolt construction work.
Background technology
In recent years, along with the fast development of urban construction, steel building application is more and more universal.In Construction of Steel Structure, installation quality and the positional accuracy of steel construction foundation bolt are prominent on safety and the construction quality impact of steel construction.
Existing a kind of combined multifunctional foundation bolt locating template, the connected mode that the framework of template is nested within big steel part according to small steel piece by four telescoping rods is in turn connected to form;The U type groove of the U-shaped steel part in lower end of connector is stuck on telescoping rod, and is connected by bolt and telescoping rod are fixing;Foundation bolt fixed standard part is through two through holes of U shaped steel side, connector upper end, and is connected by bolt and connector are fixing.Though this structure from the position of adjustment foundation bolt horizontal, vertical, but can be difficult to the connection strengthening foundation bolt with foundation soil, and the installation of this structure is complicated, location workload is big.
One foot bolt Embedment Construction engineering method accurately, take making high-precision positioning fixture, the pre-embedded anchoring bolts often organizing equipment Foundations is carried out clustered control, and sprung jaws is set outside foundation bolt, and the leg on sprung jaws is embedded in the screens hole on positioning fixture, spring clamp is fastened on foundation bolt positioning fixture, reinforces foundation bolt further, prevents foundation bolt from loosening.Though this construction method can prevent foundation bolt from loosening problem, but is difficult to be adjusted foundation bolt locus, and Contraction in Site amount is big, be difficult to effectively promote foundation bolt positioning precision.
In sum, though the construction technology of existing steel construction foundation bolt, structure achieve preferable project benefit under suitable operating mode, but remain certain shortcoming, be mainly reflected in: the design of foundation bolt location structure owes rationally, foundation bolt positioning precision is low, structure integrated connection intensity not enough, structure site operation assembles the aspects such as difficulty is big.Given this, it is actually needed based on current position foot bolt is pinpoint, the most urgently invents and a kind of can effectively shorten on-the-spot foundation bolt and the time of location is installed, promotes the accuracy of foundation bolt location, reduce base concrete and pour the steel construction embedding anchor bolts construction method on the impact of foundation bolt locus.
Summary of the invention
It is an object of the invention to provide and a kind of can effectively shorten on-the-spot foundation bolt and the time of location is installed, promotes the accuracy of foundation bolt location, reduce base concrete and pour the steel construction foundation bolt shaper on the impact of foundation bolt locus and become more meticulous pre-buried structure construction method.
For realizing above-mentioned technical purpose, present invention employs techniques below scheme:
A kind of steel construction foundation bolt shaper becomes more meticulous pre-buried structure construction method, including following construction procedure:
1) foundation bolt locus test: according to the design requirement of steel structure column foundation bolt, the diameter of foot bolt definitely, and assemble the caging bolt aperture through hole;
2) assemble mould bases assemble: template top, bottom set gradually lower location-plate, vertical spacing base plate, vertical spacing top board, on location-plate and top template, vertical spacing base plate, vertical spacing top board control it by cross spacing arc plate and vertically spend, limit its horizontal level by upper limit plate, make the caging bolt that assembles of bottom template determine the assembling caging bolt of plate and upper location-plate through hole through lower simultaneously;Then by assembly and connection bolt through assembly and connection bolt through hole, and lower location-plate is connected firmly with upper location-plate, top template;
3) position, ground anchor bolt school: the ground anchor bolt that and lower location-plate pre-buried at steel construction foundation bolt installation position is connected, and guarantee ground anchor bolt be connected firmly with bottom foundation structure body, ground anchor bolt position corresponding through hole site with lower location-plate ground anchor bolt;
4) bottom, screed-coat is laid: uses screed-coat bottom discrete material laying in lower location-plate bottom, and carries out shaking densification process;
5) foundation bolt is installed: will assemble the bottom form removable of mould bases, and it is inserted into foundation bolt through hole and foundation bolt through hole assembling caging bolt, make the anchor plate bottom foundation bolt be in close contact with lower location-plate, lateral connection muscle is set between foundation bolt and vertical spacing base plate, vertical spacing top board;
6) ground anchor bolt is connected with lower location-plate: the assembling mould bases connected with foundation bolt is put into screed-coat top, bottom, and by the lower location-plate level of leveling nut regulation, and make ground anchor bolt fasten;
7) foundation bolt locus correction: carry out the test of foundation bolt locus, changes the vertical degree of foundation bolt by the tightness of regulation lateral connection muscle;
8) pre-determined bit injecting cement paste construction: be inserted into Grouting Pipe through hole to the pre-determined bit Grouting Pipe of top template, starts to synchronize to pour all Grouting Pipe symmetries pre-determined bit injecting cement paste material from lower location-plate end face, forms pre-determined bit injecting cement paste;
9) top form removable: after pre-determined bit injecting cement paste initial set before final set, symmetry unclamps assembly and connection bolt, by removed together to top template and assembly and connection bolt;
10) base concrete pours: carries out other position concretings of basis of steel structure column ground anchor bolt, and carries out maintenance construction.
Step 2) 3 or 4 assembly and connection bolts are circumferentially set on described lower location-plate and upper location-plate through hole, the assembly and connection bolt at lower location-plate arranges assembly and connection bolt fastening screw thread in hole, welds upper limit plate at upper location-plate lower surface.
Step 2) described vertical spacing base plate, vertical spacing plate link slot, cross spacing arc plate insertion groove and upper limit groove are set on vertical spacing top board;The most spacing base plate, the corresponding sliding link slot in vertically arranged multiple rows of and foundation bolt dowel position laterally outside of vertical spacing top board and connecting bolt.
Step 2) described cross spacing arc plate central angle is 90 °, arranges arc plate at cross spacing arc plate two ends and connects tenon, arc plate connects tenon and inserts cross spacing arc plate insertion groove.
Step 2) oblique assembly and connection bolt is set in the template of described top through groove and assembles caging bolt through groove, outer ledge is symmetrical arranged 3-4 pre-determined bit Grouting Pipe through hole, arranges assembling caging bolt and assemble caging bolt and pass groove in the template of bottom.
Described in step 7), lateral connection muscle one end is placed on foundation bolt outer surface;Lateral connection muscle is connected firmly with vertical spacing base plate or vertical spacing top board by the other end by sliding link slot and connecting bolt.
Pre-determined bit injecting cement paste described in step 8) uses self-compaction particulate formula concrete.
Described in step 3), ground anchor bolt is L-shaped, and one end is anchored in the foundation structure body of bottom, and the other end is through the ground anchor bolt of lower location-plate through hole, and is connected with leveling nut.
The present invention has following feature and beneficial effect
(1) in precasting yard or job site, bottom employing, lower location-plate, vertical spacing base plate, vertical spacing top board, upper location-plate are quickly positioned by template, top template, assembling caging bolt and assembly and connection bolt, not only can promote the installation effectiveness assembling mould bases, and can be with the positioning precision of lift structure.
(2) foundation bolt through hole or assembles caging bolt through behind hole through the foundation bolt of lower location-plate, upper location-plate, it is connected firmly with lower location-plate by anchor plate, controlled the vertical degree of foundation bolt by horizontal tension rib, thus realize the quick correction to foundation bolt locus.
(3) during the concreting of foundation bolt periphery, first pour pre-determined bit injecting cement paste and foundation bolt is carried out spacing, then carry out base concrete and pour, can prevent base concrete from pouring the position affecting foundation bolt.
Accompanying drawing explanation
Fig. 1 is that one steel construction foundation bolt shaper of the present invention becomes more meticulous structural profile schematic diagram after pre-buried structure foundation bolt installation;
Fig. 2 is that Fig. 1 base concrete has poured rear structural profile schematic diagram;
Fig. 3 is that Fig. 1 steel construction foundation bolt shaper is completed rear structural profile schematic diagram;
Fig. 4 is Fig. 1 vertical spacing base plate, vertical spacing top board and cross spacing arc board connecting structure schematic diagram;
Fig. 5 is Fig. 1 positive elevational schematic view of vertical spacing top board;
Fig. 6 is Fig. 1 positive elevational schematic view of vertical spacing base plate;
Fig. 7 is location-plate floor map under Fig. 1;
Fig. 8 is location-plate floor map on Fig. 1;
Fig. 9 is stencil plane schematic diagram bottom Fig. 3;
Figure 10 is Fig. 1 top die board plane schematic diagram;
Figure 11 is that one steel construction foundation bolt shaper of the present invention becomes more meticulous pre-buried structure construction process figure.
In figure: 1-foundation bolt;2-assembles caging bolt through hole;Template bottom 3-;Location-plate under 4-;5-vertical spacing base plate;6-vertical spacing top board;The upper location-plate of 7-;8-top template;9-cross spacing arc plate;10-upper limit plate;11-assembles caging bolt;12-ground anchor bolt;13-bottom foundation structure body;14-ground anchor bolt passes hole;Screed-coat bottom 15-;16-assembly and connection bolt passes hole;17-foundation bolt passes hole;18-anchor plate;19-lateral connection muscle;20-leveling nut;21-pre-determined bit Grouting Pipe passes hole;22-Grouting Pipe;23-pre-determined bit injecting cement paste;24-base concrete;25-vertical spacing plate link slot;26-cross spacing arc plate insertion groove;27-upper limit groove;28-sliding link slot;29-connecting bolt;30-arc plate connects tenon;31-assembly and connection bolt;32-assembly and connection bolt passes groove;33-assembles caging bolt through groove.
Specific embodiment
Illustrate embodiments of the invention are described in further detail below in conjunction with accompanying drawing, but the present embodiment is not limited to the present invention, the analog structure of every employing present invention and similar change thereof, all should list protection scope of the present invention in.
Foundation bolt design and manufacturing technology requirement, the requirement of pre-determined bit injecting cement paste construction technical requirement, base concrete pouring construction technology, upper location-plate and the requirement of lower location-plate design and construction technology, reinforcing bar binding or the requirement of welding procedure technology, ground anchor bolt design and construction technology requirement etc., repeating no more in present embodiment, emphasis illustrates the embodiment of the method that the present invention relates to.
Fig. 1 is that one steel construction foundation bolt shaper of the present invention becomes more meticulous structural profile schematic diagram after pre-buried structure foundation bolt installation, Fig. 2 is that Fig. 1 base concrete has poured rear structural profile schematic diagram, Fig. 3 is that Fig. 1 steel construction foundation bolt shaper is completed rear structural profile schematic diagram, Fig. 4 is Fig. 1 vertical spacing base plate, vertical spacing top board and cross spacing arc board connecting structure schematic diagram, Fig. 5 is Fig. 1 positive elevational schematic view of vertical spacing top board, Fig. 6 is Fig. 1 positive elevational schematic view of vertical spacing base plate, Fig. 7 is location-plate floor map under Fig. 1, Fig. 8 is location-plate floor map on Fig. 1, Fig. 9 is stencil plane schematic diagram bottom Fig. 1, Figure 10 is Fig. 1 top die board plane schematic diagram.
Become more meticulous pre-buried structure with reference to the steel construction foundation bolt shaper shown in Fig. 1 ~ Figure 10, lower location-plate 4 and upper location-plate 7 are set between top template 8 and bottom template 3, lower location-plate 4 and upper location-plate 7 are connected by vertical spacing top board 6 and vertical spacing base plate 5, arrange cross spacing arc plate 9 between vertical spacing top board 6 and vertical spacing base plate 5;Lower location-plate 4 is connected by ground anchor bolt 12 with bottom foundation structure body 13, and sets leveling nut 20 on lower location-plate 4;Pre-determined bit injecting cement paste 23 and base concrete 24 are set outside foundation bolt 1.
The anchor slab foundation bolt that foundation bolt 1 uses diameter 48mm, long 1000mm, strength grade to be Q235, same foundation bolt group contains 8 foundation bolts 1;Assembling caging bolt through hole 2 and foundation bolt through the aperture in hole 17 is 54mm;Assemble caging bolt and uniformly lay 4 through hole 2 along lower location-plate 4 and upper location-plate 7 hoop;It is middle through hole 2 that foundation bolt is positioned at adjacent assembling caging bolt through hole 17, sets 4 altogether.
Bottom template 3 and top template 8 use 1.0m × 1.0m, thick 10mm, strength grade to be the square plate of Q235;Arrange 4 in the template 3 of bottom assemble caging bolt 11 and assemble caging bolt through groove 33;Assemble the double thread bolt that caging bolt 11 uses diameter 48mm, long 600mm, strength grade to be Q235;Assembling caging bolt and pass groove 33 wide 60mm, long 120mm, axis is through the center of bottom template 3;Arranging oblique assembly and connection bolt in top template 8 and pass groove 33 through groove 32 and assembling caging bolt, outer ledge is symmetrical arranged 4 pre-determined bit Grouting Pipe through hole 21;Assembly and connection bolt is through groove 32 wide 30mm, long 60mm, and axis is through the center of top template 8;Pre-determined bit Grouting Pipe is 40mm through the aperture in hole 21.
Lower location-plate 4 uses 0.6m × 0.6m, thick 20mm, strength grade to be the square plate of Q235;Upper location-plate 7 all uses 0.8m × 0.8m, thick 20mm, strength grade to be the square plate of Q235;Circumferentially arranging 4 assembly and connection bolts on lower location-plate 4 and upper location-plate 7 and pass hole 16, arrange 4 ground anchor bolts and pass hole 14 on lower location-plate 4, ground anchor bolt passes a diameter of 30mm in hole 14;Assembly and connection bolt is 25mm through the internal diameter in hole 16;The long 500m of assembly and connection bolt 31 screw rod, the hexagonal flat head bolt using major diameter of thread to be 25mm;Being provided with upper limit plate 10 at upper location-plate 7 lower surface, upper limit plate 10 uses thick 10mm, length and width to be 250mm square plate;Ground anchor bolt 12 use use diameter 32mm, long 500mm spiral prefabricated L-shaped.
The rectangle steel plate that vertical spacing base plate 5 and vertical spacing top board 6 all use long 0.5m, high 0.45m, thick 20mm, strength grade to be Q235;Vertical spacing base plate 5 and vertical spacing top board 6 arrange vertical spacing plate link slot 25, cross spacing arc plate insertion groove 26, upper limit groove 27;The most spacing base plate 5, the vertically arranged two rows sliding link slot 28 that dowel 19 position is corresponding laterally outside with foundation bolt 1 of vertical spacing top board 6 and connecting bolt 29.The high 225mm of vertical spacing plate link slot 25;The cross spacing high 40mm of arc plate insertion groove 26, wide 40mm;Upper limit groove 27 wide 250mm, high 10mm;Lateral connection muscle 19 uses high 20mm, the steel disc of thick 5mm, and one end is placed on foundation bolt 1 outer surface, and lateral connection muscle 19 is connected firmly with vertical spacing base plate 5 or vertical spacing top board 6 by the other end by sliding link slot 28 and connecting bolt 29;The long 40mm of sliding link slot 28, wide 12mm;Connecting bolt 29 uses the hexagonal flat head bolt of external diameter 10mm.
Cross spacing arc plate 9 central angle is 90 °, and the steel plate cutting using thick 20mm, strength grade to be Q235 forms;Arranging arc plate at the two ends of cross spacing arc plate 9 and connect tenon 30, arc plate connects tenon 30 wide 40mm, long 20mm.
The concreting that bottom foundation structure body 13 uses strength grade to be C25 forms.The thick 40mm of bottom screed-coat 15, uses the medium sand material that grating is good.
Anchor plate 18 uses wide 150mm, long 150mm, thick 20mm, strength grade to be the square plate of Q235, and anchor plate 18 is welded to connect with foundation bolt 1.
Leveling nut 20 uses internal diameter 32mm nut.Grouting Pipe 22 uses the rubber hose of diameter 25mm.The self-compaction particulate formula concrete that pre-determined bit injecting cement paste 23 uses strength grade to be C35.The normal concrete that base concrete 24 uses strength grade to be C35.
Figure 11 is that steel construction foundation bolt shaper becomes more meticulous pre-buried structure construction process figure.With reference to shown in Figure 11, the steel construction foundation bolt shaper pre-buried structure that becomes more meticulous includes following construction procedure:
1) foundation bolt 1 locus test: according to the design requirement of steel structure column foundation bolt 1, the diameter of foot bolt 1 definitely, and assemble the caging bolt aperture through hole 2;
2) assemble mould bases assemble: bottom template 3 top set gradually lower location-plate 4, vertical spacing base plate 5, vertical spacing top board 6, on location-plate 7 and top template 8, vertical spacing base plate 5, vertical spacing top board 6 control it by cross spacing arc plate 9 and vertically spend, limit its horizontal level by upper limit plate 10, make the caging bolt 11 that assembles of bottom template 3 determine the assembling caging bolt of plate 4 and upper location-plate 7 through hole 2 through lower simultaneously;Then by assembly and connection bolt 31 through assembly and connection bolt through hole 16, and lower location-plate 4 is connected firmly with upper location-plate 7, top template 8;
3) position, ground anchor bolt 12 school: the ground anchor bolt 12 that and lower location-plate 4 pre-buried at steel construction foundation bolt 1 installation position is connected, and guarantee ground anchor bolt 12 be connected firmly with bottom foundation structure body 13, ground anchor bolt 12 position corresponding through position, hole 14 with lower location-plate 4 ground anchor bolt;
4) bottom screed-coat 15 is laid: uses screed-coat 15 bottom discrete material laying in lower location-plate 4 bottom, and carries out shaking densification process;
5) foundation bolt 1 is installed: the bottom template 3 assembling mould bases removed, and it is inserted into foundation bolt 1 through hole 2 and foundation bolt through hole 17 assembling caging bolt, make the anchor plate 18 bottom steel construction foundation bolt 1 be in close contact with lower location-plate 4, lateral connection muscle 19 is set between foundation bolt 1 and vertical spacing base plate 5, vertical spacing top board 6;
6) ground anchor bolt 12 is connected with lower location-plate 4: the assembling mould bases connected with foundation bolt 1 is put into screed-coat 15 top, bottom, and by lower location-plate 4 level of leveling nut 20 regulation, and make ground anchor bolt 12 fasten;
7) foundation bolt locus correction: carry out the test of foundation bolt 1 locus, changes the vertical degree of foundation bolt 1 by the tightness of regulation lateral connection muscle 19;
8) pre-determined bit injecting cement paste 23 is constructed: be inserted into Grouting Pipe 22 to the pre-determined bit Grouting Pipe of top template 8 through hole 21, starts to synchronize to pour all Grouting Pipe 22 symmetries pre-determined bit injecting cement paste material from lower location-plate 4 end face, forms pre-determined bit injecting cement paste 23;
9) top template 8 is removed: after pre-determined bit injecting cement paste 23 initial set before final set, symmetry unclamps assembly and connection bolt 31, by removed together to top template 8 and assembly and connection bolt 31;
10) base concrete 24 pours: carries out other position concretings of basis of steel structure column ground anchor bolt, and carries out maintenance construction.