CN106009975B - Coating, method for the production thereof and use thereof - Google Patents

Coating, method for the production thereof and use thereof Download PDF

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Publication number
CN106009975B
CN106009975B CN201610342139.3A CN201610342139A CN106009975B CN 106009975 B CN106009975 B CN 106009975B CN 201610342139 A CN201610342139 A CN 201610342139A CN 106009975 B CN106009975 B CN 106009975B
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coating
parts
stirring
water
titanium dioxide
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CN106009975A (en
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刘演新
祝和权
王涛
杜存山
毛昆朋
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Railway Engineering Research Institute of CARS
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Nanjing Zhenzhi New Material Technology Co ltd
Railway Engineering Research Institute of CARS
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D131/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
    • C09D131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09D131/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D5/00Roof covering by making use of flexible material, e.g. supplied in roll form
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

A coating, comprising: 5-15 parts of polyvinyl alcohol, 50-70 parts of water, 10-15 parts of vinyl acetate-ethylene copolymer emulsion, 5-10 parts of acrylic polymer emulsion and 1-5 parts of titanium dioxide.

Description

Coating, method for the production thereof and use thereof
Technical Field
The present disclosure relates to coatings, methods of making and applications thereof, and more particularly to coatings useful as release layers, methods of making and applications thereof.
Background
At present, the pre-paved anti-sticking type self-adhesive film waterproof coiled material is widely applied to waterproof engineering of underground concrete structures, including important buildings such as large-scale building basements and subway tunnel culverts, and the waterproof coiled material can form firm full adhesion with post-poured concrete structures, can well seal the concrete surfaces, plays a good role in preventing water channeling, and can effectively solve the problem of general leakage of the underground structures, so that the coiled material is a waterproof material which is recommended and popularized by the ministry of construction.
Disclosure of Invention
Embodiments of the present invention provide a coating comprising: 5-15 parts of polyvinyl alcohol, 50-70 parts of water, 10-15 parts of vinyl acetate-ethylene copolymer emulsion, 5-10 parts of acrylic polymer emulsion and 1-5 parts of titanium dioxide.
According to one embodiment of the invention, for example, the coating comprises: 8-12 parts of polyvinyl alcohol, 55-65 parts of water, 11-13 parts of vinyl acetate-ethylene copolymer emulsion, 7-9 parts of acrylic polymer emulsion and 2-4 parts of titanium dioxide.
According to one embodiment of the invention, for example, the polyvinyl alcohol has at least one of the following properties: the alcoholysis degree is 87-89, the pH value is 5-7, and the average polymerization degree is 1700.
According to one embodiment of the invention, for example, the vinyl acetate-ethylene copolymer emulsion has at least one of the following properties: the solid content is 54 percent, the pH value is 4.0-5.0, the viscosity is 1000-2000 mpa · s, and the glass transition temperature Tg is-20 ℃.
According to one embodiment of the invention, for example, the acrylic polymer emulsion has at least one of the following properties: 60 percent of solid content, 6.0 of pH value, 1000mpa & s of viscosity and 40 ℃ below zero of glass transition temperature Tg.
According to one embodiment of the invention, for example, the titanium dioxide is rutile titanium dioxide.
According to one embodiment of the invention, the water is, for example, deionized water, distilled water or high purity water.
Embodiments of the present invention provide a release layer formed by drying the above-described coating.
The embodiment of the invention provides application of a coating, which comprises the steps of coating the coating on the surface of an object, and forming a release layer after drying.
According to one embodiment of the invention, the object comprises a self-adhesive glue, for example.
An embodiment of the present invention provides a method of manufacturing a coating, comprising:
(1) putting water into a reaction kettle, heating to 70-80 ℃, stirring, adding polyvinyl alcohol powder into the reaction kettle, stirring until the powder is completely dissolved, cooling the materials in the kettle to below 40 ℃, filtering and discharging;
(2) adding the material obtained in the step (1) into a dispersion tank, adding vinyl acetate-ethylene copolymer emulsion and acrylic acid polymer emulsion into the dispersion tank, stirring, adding titanium dioxide into the dispersion tank, uniformly stirring, and discharging;
(3) and (3) uniformly grinding the material obtained in the step (2) and then discharging.
According to one embodiment of the present invention, the stirring speed of the stirring in the step (1) is 70 to 80 rpm, for example.
According to one embodiment of the invention, for example, the cooling in step (1) is to start cooling with cooling water.
According to one embodiment of the present invention, for example, the filtration in step (1) is a filtration with a 200 mesh sieve.
According to an embodiment of the present invention, for example, the stirring before adding the titanium dioxide into the dispersion tank in the step (2) includes: the mixture is rapidly stirred at 100-150 rpm, and then the high-speed dispersion machine is started to keep the rotating speed at 800-1000 rpm.
According to one embodiment of the present invention, for example, the grinding in step (3) is grinding using a horizontal sand mill or a bluish sand mill.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below, and it is apparent that the drawings in the following description only relate to some embodiments of the present invention and are not limiting on the present invention.
FIG. 1 shows the application of the coating according to the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without any inventive step, are within the scope of protection of the invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs.
The pre-paved anti-sticking type self-adhesive film waterproof coiled material has a layer of 0.7-1.2 mm thick polymer sheet (such as HDPE sheet) as a base material, a 0.25-0.50 mm thick polymer self-adhesive layer is coated on the surface of the base material in a hot melting way, and then a silicon isolation film or quartz sand is coated on the surface of the polymer self-adhesive film to play a role in sticking resistance. The anti-sticking layer of the coiled material has great influence on the production and application of the coiled material, is firstly used for preventing sticking, and does not make self-adhesive adhere to the back of a sheet material in the production and winding process of the coiled material; secondly, the pollution of dust, water, silt and the like to the surface of the self-adhesive can be effectively prevented in the process of paving and pasting the coiled material, and the influence of environmental ultraviolet rays on the aging of the self-adhesive is effectively prevented; and can form good bonding with post-cast concrete again. At present, the quartz sand anti-sticking layer is generally adopted. The particle size of the quartz sand is 30-60 meshes, the thickness of the anti-sticking sand layer is about 0.2-0.5 mm, and the quartz sand is spread on the surface of the self-sticking glue in the gluing process and then is compounded on the surface of the self-sticking glue through rolling. If not roll-in, the grit dead weight is difficult firmly to adhere on the self-adhesive surface, drops easily, but roll-in again will cause the damage to the polymer sheet, leads to the sheet tensile strength to descend. In addition, as the quartz sand is adhered to the surface of the self-adhesive glue and is adhered to the surface of the concrete after reacting with the post-cast concrete, the contact surface of the self-adhesive glue and the post-cast concrete is obviously reduced, and the adhesion between the prepared self-adhesive glue film waterproof coiled material and the concrete is reduced. Moreover, the gaps are formed among the quartz sands, when the coiled material is paved on a working surface, the coiled material is very likely to be polluted by the environment such as dust, muddy water and the like, and the pollutants enter the surface of the self-adhesive glue through the gaps among the quartz sands to pollute the self-adhesive glue, so that the adhesiveness between the self-adhesive glue and the post-poured concrete is further reduced. Therefore, the inventor of the invention realizes that the anti-sticking layer which replaces quartz sand can play an anti-sticking role, well protect the self-adhesive glue from being polluted by water, dust, silt and the like, prevent ultraviolet rays from influencing the self-adhesive glue, react with post-poured concrete and improve the bonding force between the self-adhesive glue and the post-poured concrete, and has very important significance.
Embodiments of the present invention provide a coating material, and more particularly, a coating material that can be applied to a surface of, for example, the above-mentioned polymeric self-adhesive layer to form a release layer.
In one embodiment of the present invention, the coating comprises: 5-15 parts of polyvinyl alcohol, 50-70 parts of water, 10-15 parts of vinyl acetate-ethylene copolymer emulsion, 5-10 parts of acrylic polymer emulsion and 1-5 parts of titanium dioxide.
In one embodiment of the present invention, the coating comprises: 8-12 parts of polyvinyl alcohol, 55-65 parts of water, 11-13 parts of vinyl acetate-ethylene copolymer emulsion, 7-9 parts of acrylic polymer emulsion and 2-4 parts of titanium dioxide.
In one embodiment of the invention, for example, the polyvinyl alcohol has at least one of the following properties: the alcoholysis degree is 87-89, the pH value is 5-7, and the average polymerization degree is 1700. For example, PVA17-88, a commercially available product of Shanxi, Inc. can be used as the polyvinyl alcohol. The polyvinyl alcohol has good water solubility, good film forming property, good chemical stability, good oil resistance and good cohesiveness with concrete, contains a large amount of hydroxyl on a molecular chain, can participate in hydration reaction of the concrete and then is completely dissolved in a product, and improves the compactness of the surface of the concrete.
In one embodiment of the present invention, for example, the vinyl acetate-ethylene copolymer emulsion has at least one of the following properties: the solid content is 54 percent, the pH value is 4.0-5.0, the viscosity is 1000-2000 mpa · s, and the glass transition temperature Tg is-20 ℃. For example, the vinyl acetate-ethylene copolymer emulsion may be a VINNAPAS 920 emulsion, a commercial product of WACKER chemical company (WACKER). The vinyl acetate-ethylene copolymer emulsion has good water resistance, good initial adhesion and cohesiveness, good flexibility and good weather resistance, the molecular structure contains carboxyl, the vinyl acetate-ethylene copolymer emulsion can participate in the hydration reaction of concrete, well bonds the molecular chain of the concrete, and improves the cracking resistance and the compactness of the concrete; the emulsion is acidic, has good solubility with the water solution of polyvinyl alcohol PVA17-88, can offset the water solubility of polyvinyl alcohol, and improves the water resistance of the whole coating film.
In one embodiment of the present invention, for example, the acrylic polymer emulsion has at least one of the following properties: 60 percent of solid content, 6.0 of pH value, 1000mpa & s of viscosity and 40 ℃ below zero of glass transition temperature Tg. For example, the acrylic polymer emulsion may be obtained as a commercial product of plexitol D5511 from shanghai sumama chemical co. The acrylic polymer emulsion has good water resistance, good elasticity, good ultraviolet aging resistance, good low-temperature flexibility, good stain resistance and acidity, can be well dissolved with polyvinyl alcohol, can offset the water solubility of the polyvinyl alcohol, provides excellent elasticity for a donor system, can adapt to the bending of self-adhesive without cracking, can participate in the hydration reaction of concrete, and improves the compactness of the surface of the concrete.
In one embodiment of the invention, for example, the titanium dioxide is rutile titanium dioxide. The titanium dioxide can be commercialized product R706 titanium dioxide of DuPont company, and can improve the ultraviolet aging resistance of the system.
In one embodiment of the present invention, for example, the water is deionized water, distilled water, or high purity water. Water of the above-mentioned kind contains only few impurities and does not adversely affect the properties of the product.
The embodiment of the invention also provides a release layer, and the release layer is formed by drying the coating. The embodiment of the invention also provides application of the coating, which comprises the steps of coating the coating on the surface of an object, and forming an anti-sticking layer after drying. The object may be, for example, the above-described polymeric self-adhesive layer. FIG. 1 shows the manner of application of the coating according to the invention. As shown in fig. 1, the pre-laid reverse-adhesion type self-adhesive film waterproof roll has a two-layer structure: the coating of the present invention is applied to the surface of the polymeric self-adhesive layer by, for example, spraying, and dried by, for example, drying, to form a release layer (weather-resistant release coating film).
Above-mentioned antiseized layer can prevent effectively that above-mentioned "shop in advance to turn over when gluing type self-adhesive film waterproofing membrane" rolling, polymer self-adhesion glue layer and polymer sheet back adhesion, and the polymer self-adhesive that can effectively protect waterproofing membrane simultaneously is not influenced by water, dust, silt etc. at the construction shop paste in-process. And the anti-sticking layer can react with the post-cast concrete, so that the compactness of the concrete surface is improved, and the bonding force between the post-cast concrete and the polymer self-adhesive is improved. The anti-sticking layer (weather-proof coating layer) can completely replace the prior quartz sand anti-sticking layer.
Embodiments of the present invention also provide a method of making a coating, for example, the method comprising:
(1) adding deionized water into a reaction kettle, heating to 70-80 ℃, starting a stirring paddle, keeping stirring at a medium speed (for example, 70-80 revolutions per minute), slowly adding polyvinyl alcohol powder (for example, PVA1788) into the reaction kettle (slowly adding the polyvinyl alcohol powder can prevent the materials from caking), stirring until the powder and the particles are completely dissolved, starting cooling water, reducing the temperature of the materials in the kettle to below 40 ℃, filtering by a 200-mesh filter screen, and discharging.
(2) Adding the material obtained in the step (1) into a dispersion tank, adding vinyl acetate-ethylene copolymer emulsion (such as VINNAPAS 920) and acrylic acid polymer emulsion (such as Plextol D5511) into the dispersion tank, starting a main stirring paddle in the dispersion tank, quickly stirring (such as 100-150 rpm), then starting auxiliary stirring paddles on two sides in the dispersion tank, keeping the rotating speed at 800-1000 rpm, slowly adding weather-resistant titanium dioxide into the dispersion tank, and discharging after high-speed dispersion stirring (such as 800-1000 rpm) for 40-80 minutes.
(3) And (3) adding the material obtained in the step (2) into a horizontal sand mill or a blue-bone sand mill, grinding until the fineness of the material reaches 50 mu m or below, and discharging.
The implementation of the invention is illustrated below by means of specific examples.
EXAMPLE 1 preparation of the coating
(1) Putting 700g of deionized water into a reaction kettle, heating to 70-80 ℃, starting a stirring paddle, keeping stirring at a medium speed (70-80 revolutions per minute), slowly adding 70g of polyvinyl alcohol powder (PVA1788) into the reaction kettle, stirring until the powder and particles are completely dissolved, starting cooling water, reducing the temperature of materials in the kettle to below 40 ℃, filtering by a 200-mesh filter screen, and discharging.
(2) Adding the material obtained in the step (1) into a dispersion tank, adding 100g of vinyl acetate-ethylene copolymer emulsion (VINNAPAS 920) and 70g of acrylic polymer emulsion (Plextol D5511) into the dispersion tank, starting a main stirring paddle in the dispersion tank, quickly stirring (100-150 r/min), starting auxiliary stirring paddles on two sides in the dispersion tank, keeping the rotating speed at 800-1000 r/min, slowly adding 20g of weather-resistant titanium dioxide into the dispersion tank, and discharging after high-speed dispersion stirring (for example, 800-1000 r/min) for 50-60 min.
(3) And (3) adding the material obtained in the step (2) into a horizontal sand mill, grinding until the fineness of the material reaches 40 mu m or below, and then discharging.
EXAMPLE 2 Properties of the coating
The coatings obtained in example 1 above were subjected to basic performance tests according to the corresponding standards, and the results are as follows.
Figure BDA0000995806810000061
According to the test results, the coating provided by the embodiment of the invention has good low-temperature bending resistance, good water resistance and good salt resistance.
Example 3 the coating prepared in example 1 was applied to the surface of a polymeric self-adhesive layer of a pre-applied reverse-adhesive self-adhesive waterproofing membrane to form a coating film, and the reaction between the coating film and post-cast concrete was tested.
(1) The polymer sheet is an HDPE sheet, and adopts a finished product produced by Nanjing Sha industry and trade company Limited, the thickness is 1.1-1.2 mm, the width is 1.2m, and the length of a single roll is 300 m.
(2) The macromolecular self-adhesive is a finished product JT2071B produced by Shanghai Jiahao adhesive product company Limited.
(3) Release coatings were made from example 1.
(4) The coating equipment adopts a macromolecular self-adhesive film waterproof coiled material coating machine produced by Zhejiang Ruian Jiayuan machinery equipment Limited company for coating, the glue melting temperature is 170-180 ℃, the glue coating speed is 5-6 m/min, the glue coating thickness is 0.25-0.35 mm, the anti-sticking paint is automatically coated by an online machine, and the dosage of the anti-sticking paint is 150-200 g/m2And the thickness of the anti-sticking coating film is 70-100 mu m, and the drying adopts on-line hot air drying and automatic winding.
(5) The self-adhesive film waterproof roll prepared by the steps is tested according to corresponding standards, and the reaction condition between the self-adhesive film waterproof roll and post-poured concrete is tested, and the result is as follows.
Figure BDA0000995806810000071
According to the test results, even if the surface is polluted by cement powder, mud and sand, the surface after ultraviolet aging treatment, the surface after heat aging treatment and the surface after salt treatment are faced, the coating formed by the coating has good adhesion with the surface of concrete; after the post-cast concrete is soaked in water, a coating film formed by the coating disclosed by the invention has good adhesion with the surface of the concrete even though the coating film is corroded by water.
Example 4 comparison of the properties of the waterproofing membrane with the release layer of the coating film of the present invention attached to the surface thereof prepared in example 3 with those of the waterproofing membrane with the release layer of quartz sand attached to the surface thereof
(1) Preparation of self-adhesive film waterproof coiled material with quartz sand anti-sticking layer on surface
The polymer sheet and the self-adhesive were the same as those used in (1) and (2) of example 2, and the quartz sand was a commercially available product having a particle size of 30 to 60 mesh.
The coating equipment adopts a macromolecular self-adhesive film waterproof coiled material coating machine produced by Zhejiang Ruian Jiayuan mechanical equipment Limited company for coating, the glue melting temperature is 170-180 ℃, the coating speed is 5-6 m/min, the coating thickness is 0.25-0.35 mm, the anti-sticking quartz sand is automatically spread by an online machine, and the using amount is 1000-1500 g/m2And automatically rolling.
(2) The performance of the coil stock obtained in example 3 was compared with that obtained in example 4(1) above (adhesion to post-cast concrete) using the pre-laid coil stock standard of GB/T23457-2009, with the following results.
Figure BDA0000995806810000081
From the test results, it can be seen that the coating of the present invention forms a coating film release layer having more excellent adhesion to concrete than the conventional silica sand release layer under any test conditions.
The above description is intended to be illustrative of the present invention and not to limit the scope of the invention, which is defined by the claims appended hereto.

Claims (12)

1. The coating for forming the anti-sticking layer for replacing quartz sand in the pre-paved anti-sticking type self-adhesive film waterproof coiled material is characterized by comprising the following components in parts by weight: 8-12 parts of polyvinyl alcohol, 55-65 parts of water, 11-13 parts of vinyl acetate-ethylene copolymer emulsion, 7-9 parts of acrylic polymer emulsion and 2-4 parts of titanium dioxide, wherein the parts are parts by weight; wherein:
the polyvinyl alcohol has at least one of the following properties: the alcoholysis degree is 87-89, the pH value is 5-7, and the average polymerization degree is 1700;
the vinyl acetate-ethylene copolymer emulsion has at least one of the following properties: the solid content is 54 percent, the pH value is 4.0-5.0, the viscosity is 1000-2000 mpa & s, and the glass transition temperature Tg is-20 ℃;
the acrylic polymer emulsion has at least one of the following properties: 60 percent of solid content, 6.0 of pH value, 1000mpa & s of viscosity and 40 ℃ below zero of glass transition temperature Tg.
2. The coating of claim 1, wherein the titanium dioxide is rutile titanium dioxide.
3. The coating of claim 1, wherein the water is deionized, distilled or high purity water.
4. A release layer formed from the coating of any one of claims 1-3 after drying.
5. Use of a coating according to any one of claims 1 to 3, comprising applying a coating according to any one of claims 1 to 3 to the surface of an object, and drying to form a release layer.
6. Use according to claim 5, characterized in that the object comprises a self-adhesive glue.
7. A method of making the coating of claim 1, comprising:
(1) putting water into a reaction kettle, heating to 70-80 ℃, stirring, adding polyvinyl alcohol powder into the reaction kettle, stirring until the powder is completely dissolved, cooling the materials in the kettle to below 40 ℃, filtering and discharging;
(2) adding the material obtained in the step (1) into a dispersion tank, adding vinyl acetate-ethylene copolymer emulsion and acrylic acid polymer emulsion into the dispersion tank, stirring, adding titanium dioxide into the dispersion tank, uniformly stirring, and discharging;
(3) and (3) uniformly grinding the material obtained in the step (2) and then discharging.
8. The method according to claim 7, wherein the stirring speed of the stirring in the step (1) is 70-80 rpm.
9. The method of claim 7, wherein the temperature reduction in step (1) is starting cooling water temperature reduction.
10. The method of claim 7, wherein the filtering of step (1) is performed with a 200 mesh screen.
11. The method according to claim 7, wherein the stirring before adding the titanium dioxide into the dispersion tank in the step (2) comprises: the mixture is rapidly stirred at 100-150 rpm, and then the high-speed dispersion machine is started to keep the rotating speed at 800-1000 rpm.
12. The method of claim 7, wherein the grinding of step (3) is grinding using a horizontal sand mill or a Langmuir sand mill.
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CN109812282A (en) * 2018-12-21 2019-05-28 成都赛特防水材料有限责任公司 High-polymer self-adhesion waterproof coiled material and its production method
US20220348502A1 (en) * 2019-06-28 2022-11-03 Wacker Chemie Ag Aqueous dispersion and polymer modified cement-based coating composition thereof

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WO2011139466A1 (en) * 2010-04-28 2011-11-10 W.R. Grace & Co.-Conn. Waterproofing membrane
CN102604496A (en) * 2012-03-13 2012-07-25 北京东方雨虹防水技术股份有限公司 Quick-dry thin acrylic-acid protective coating and HDPE (high-density polyethylene) self-adhesive film waterproof roll protective coating layer
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