CN106009758A - Fiber reinforced plastic cargo pallet and preparation method thereof - Google Patents

Fiber reinforced plastic cargo pallet and preparation method thereof Download PDF

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Publication number
CN106009758A
CN106009758A CN201610438428.3A CN201610438428A CN106009758A CN 106009758 A CN106009758 A CN 106009758A CN 201610438428 A CN201610438428 A CN 201610438428A CN 106009758 A CN106009758 A CN 106009758A
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CN
China
Prior art keywords
pallet
fiber
plastics
fibre
parts
Prior art date
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Pending
Application number
CN201610438428.3A
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Chinese (zh)
Inventor
陆志宏
刘建勋
陆海英
刘艳红
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JURONG BESTE COMPOSITE MATERIAL CO Ltd
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JURONG BESTE COMPOSITE MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JURONG BESTE COMPOSITE MATERIAL CO Ltd filed Critical JURONG BESTE COMPOSITE MATERIAL CO Ltd
Priority to CN201610438428.3A priority Critical patent/CN106009758A/en
Publication of CN106009758A publication Critical patent/CN106009758A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7178Pallets

Abstract

The invention discloses a fiber reinforced plastic cargo pallet. The fiber reinforced plastic cargo pallet is mainly prepared from, by weight, 50-80 parts of fibers, 20-50 parts of plastic, 0.5-15 parts of a curing agent, 0.25-3 parts of a demolding agent and 0.125-3 parts of an accelerant. Basalt fibers or mixed fibers of the basalt fibers and glass fibers are adopted as the fibers which are novel inorganic nonmetal fibers, and the cost is low; the cargo pallet is prepared from basalt fiber reinforced plastic or basalt fiber-glass fiber mixed fiber reinforced plastic, and therefore the compressive strength, the wear resistance, the shock resistance and the rigidity of the pallet can be effectively enhanced. The invention further discloses a preparation method of the fiber reinforced plastic cargo pallet. Therefore, the fiber content can be increased to 60%-70%, the product performance is significantly improved, and the weight is small. The method has the advantages that quick molding is achieved, the preparation time is greatly shortened, the needed worker number is greatly decreased, and the cost is further reduced.

Description

A kind of fiber reinforcement plastic glassware pallet and preparation method thereof
Technical field
The present invention relates to a kind of plastics goods pallet, be specifically related to a kind of fiber reinforcement plastic glassware pallet and system thereof Preparation Method.
Background technology
Goods pallet is a kind of and the matching used Logistic Unit of the logistics equipment such as fork truck, shelf.Can be used to deposit, Load, transport goods, be one of requisite logistics equipment in Modern Materials Circulation storage.Initially goods pallet Being substantially and be prepared from by wood leftover material, later due to pallet large usage quantity, leftover pieces timber is the most far away Demand can not be met, then begin to use the timber that performance is good, cause the batch to forest, trees to destroy.With The development of material science and technology, plastic pallet arises at the historic moment, and progressively substitutes wood pallets.The appearance of plastic pallet is Adapt to environmental protection needs, use plastic pallet to replace wood composite pallet can reduce the best product to forest deterioration;It is to adapt to The inevitable outcome of Logistics Developing, often carries heavy weight goods, it is desirable to pallet has well due to pallet Intensity, can stand various environment simultaneously.But the plastic pallet ability to bear on market is not enough, causes pallet to become Shape, serious wear, impact resistance are poor, are even pressed down, severed phenomenons such as splitting, easily cause safety Accident.
Glass fibre is the Inorganic Non-metallic Materials of a kind of excellent performance, of a great variety, advantage be good insulating, Thermostability is strong, corrosion resistance good, and mechanical strength is high, but shortcoming is that property is crisp, wears no resistance.Glass fibre is usual As the reinforcing material in composite, electrically insulating material and heat-insulating material, can be used for national economy each Field.
Basalt fibre, is, after basalt building stones melt at 1450 DEG C~1500 DEG C, to be leaked by platinum-rhodium alloy wire drawing The continuous fiber of plate high speed pulling.Be similar to glass fibre, its performance between high intensity S glass fibre and Between alkali-free E glass fibre, the color of pure natural basalt fibre is generally brown, and some is like golden.The Black Warrior Rock fiber is a kind of emerging novel inorganic environment-friendly and green high performance fibre material, and it is by silicon dioxide, oxygen The basalt building stones of the oxide compositions such as change aluminum, calcium oxide, ferrum oxide and titanium dioxide are after high-temperature fusion, logical Cross bushing Defect.Basalt continuous fiber not only good stability, but also have electrical insulating property, Anticorrosive, flame resistant, the multiple excellent properties such as high temperature resistant, wear-resistant.Additionally, the production work of basalt fibre The garbage that skill produces is few, and environmental pollution is little, can directly proceed in ecological environment, without any after product abandonment Harm, thus be a kind of genuine green, environment-friendly materials.China is classified as basalt fibre as China's weight One of four big fibers (basalt fibre, carbon fiber, aramid fiber, superhigh molecular weight polyethylene fibers) of some development, Industrialized production has been substantially carried out in China.Basalt continuous fiber is in fibre reinforced composites, friction The many aspects such as material, shipbuilding materials, heat-barrier material, automobile industry, high temperature filtration fabric and protection field It is widely used.
Summary of the invention
Goal of the invention: for the deficiencies in the prior art, the present invention provides a kind of fiber reinforcement plastic glassware pallet, Have high intensity, wear-resistant, impact resistance, etc. performance improve life-span and the usage safety performance of pallet.
Technical scheme: to achieve these goals, as described herein a kind of fiber reinforcement plastic glassware pallet, Main by made by the raw material of following weight portion: fiber 50-80 part, plastics 20-50 part, firming agent 0.5-15 Part, releasing agent 0.25-3 part, accelerator 0.125-3 part.
Further, described fiber is basalt fibre or basalt fibre and glass fibre composite fibre.
Further, described glass fibre is alkali-free glass fibre, high-strength glass fibre or high-modulus glass fiber.
Further, in described composite fibre, basalt fibre and glass fiber weight ratio are (1-3): (3-1).
Further, described plastics are thermosetting plastics or thermoplastic.
Further, described thermosetting plastics is vinylite, epoxy resin or polyurethane resin;Described heat Thermoplastic plastic is PP plastics, PE plastics or PA plastics.
Further, described firming agent is methyl ethyl ketone peroxide, benzoic t-butyl ester peroxide, maleic acid Acid anhydride, phthalic anhydride or m-diaminobenzene..
Further, described releasing agent is zinc stearate, machine oil, liquid paraffin or silica gel.
Further, described accelerator is cobalt naphthenate, naphthoic acid cobalt, isooctyl acid brill or diethylaniline.
The preparation method of fiber reinforcement plastic glassware pallet of the present invention, it is characterised in that include following step Rapid:
(1) basalt fibre or composite fibre dipping thermosetting plastics are prepared as fiber-reinforced thermoset plastics pre- Leaching material;Or basalt fibre or composite fibre are passed through fiber reinforced thermoplastics molding with thermoplastic Machine, is prepared as fibre-reinforced thermoplastic's plastics;
(2) select fiber-reinforced thermoset plastics prepreg or select fibre-reinforced thermoplastic's plastics to carry out being cut into torr Dish all parts;
(3) component materials cut is placed in has been preheated with design temperature 120 DEG C~the mold pressing of 170 DEG C In mould;
(4) molding apparatus is started, under the conditions of the temperature 120 DEG C~170 DEG C set and pressure 450-550 ton, Keep certain time 3-7min, be prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
Beneficial effect: compared with prior art, present invention have the advantage that the fiber of employing is the Black Warrior Rock fiber or basalt fibre are novel inorganic non-metallic fibers with glass fibre composite fibre, Costco Wholesale Low, basalt fibre or basalt fibre are that raw material prepares goods use with glass fibre composite fibre reinforced plastics Pallet, can be effectively increased the comprcssive strength of pallet, mar proof, resistance to impact, rigidity;The preparation of the present invention Method is compared with traditional mould pressing process, and in traditional mould pressing process raw material, fiber content is only about 20%, The present invention uses new mould pressing process, fiber content can be made to bring up to 60-70% so that properties of product are significantly Improve, and lighter in weight;The present invention uses mould pressing process, rapid shaping, substantially reduce preparation time and Required number of workers, further saves cost.
Detailed description of the invention
Embodiment 1
Prescription:
Basalt fibre 50 parts, vinylite 20 parts, methyl ethyl ketone peroxide 0.5 part, zinc stearate 0.25 Part, cobalt naphthenate 0.125 part.
Preparation method:
(1) basalt fibre is prepared as fiber-reinforced thermoset plastics prepreg;
(2) fiber-reinforced thermoset plastics prepreg is selected to carry out being cut into pallet all parts;
(3) component materials cut is placed in the molding die having been preheated with design temperature 120 DEG C;
(4) start molding apparatus, under the conditions of the temperature 120 DEG C set and pressure 4500 tons, keep certain Time 7min, is prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
Embodiment 2
Prescription:
Composite fibre 80 parts, epoxy resin 50 parts, benzoic t-butyl ester peroxide 15 parts, 3 parts of machine oil, Naphthoic acid cobalt 3 parts;Basalt fibre 40 parts in composite fibre, alkali-free glass fibre 40 parts.
Preparation method:
(1) composite fibre is impregnated thermosetting plastics and be prepared as fiber-reinforced thermoset plastics prepreg;
(2) fiber-reinforced thermoset plastics prepreg is selected to carry out being cut into pallet all parts;
(3) component materials cut is placed in the molding die having been preheated with design temperature 170 DEG C;
(4) start molding apparatus, under the conditions of the temperature 170 DEG C set and pressure 550 tons, keep certain Time 3min, is prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
Embodiment 3
Prescription:
Composite fibre cloth 65 parts, polyurethane resin 35 parts, maleic anhydride 7.5 parts, liquid paraffin 1.6 Part, isooctyl acid bore 1.5 parts, basalt fibre 32.5 parts, high-strength glass fibre 32.5 parts in composite fibre cloth.
Preparation method:
(1) composite fibre is impregnated thermosetting plastics and be prepared as fiber-reinforced thermoset plastics prepreg;
(2) fiber-reinforced thermoset plastics prepreg is selected to carry out being cut into pallet all parts;
(3) component materials cut is placed in the molding die having been preheated with design temperature 145 DEG C;
(4) start molding apparatus, under the conditions of the temperature 145 DEG C set and pressure 500 tons, keep certain Time 5min, is prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
Embodiment 4
Prescription:
Composite fibre 64 parts, 35 parts of PE plastics, phthalic anhydride 7 parts, 1 part of silica gel, diethylbenzene Amine 1 part;Basalt fibre 16 parts in composite fibre, high-modulus glass fiber 48 parts.
Preparation method:
(1) composite fibre and thermoplastic are by fiber reinforced thermoplastics forming machine, are prepared as fiber Strengthen thermoplastic;
(2) fibre-reinforced thermoplastic's plastics are selected to carry out being cut into pallet all parts;
(3) component materials cut is placed in the molding die having been preheated with design temperature 140 DEG C;
(4) start molding apparatus, under the conditions of the temperature 140 DEG C set and pressure 500 tons, keep certain Time 6min, is prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
Embodiment 5
Prescription:
Composite fibre 52 parts, 35 parts of PP plastics, m-diaminobenzene. 8 parts, zinc stearate 2 parts, cobalt naphthenate 2 parts.Basalt fibre 48 parts in composite fibre, high-strength glass fibre 16 parts.
Preparation method:
(1) composite fibre and thermoplastic are by fiber reinforced thermoplastics forming machine, are prepared as fiber Strengthen thermoplastic;
(2) fibre-reinforced thermoplastic's plastics are selected to carry out being cut into pallet all parts;
(3) component materials cut is placed in the molding die having been preheated with design temperature 160 DEG C;
(4) start molding apparatus, under the conditions of the temperature 160 DEG C set and pressure 500 tons, keep certain Time 4min, is prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
Embodiment 6
Embodiment 6 uses prescription and the preparation method of embodiment 3, and difference is composite fibre in prescription 65 parts change basalt fibre 65 parts into, and polyurethane resin 35 parts is changed to 35 parts of PA plastics.
Test example 1
The each reality of the present invention is tested according to " GB/T 1448-2005 fibre reinforced plastics compression performance experimental technique " Execute the comprcssive strength of example pallet, rigidity;According to " GB/T15234-94 plastic pallet national standard " test originally Invent the mar proof of each embodiment pallet, resistance to impact, the results are shown in Table 1.
Comparative example 1 is common plastics pallet in prior art;
The plastic pallet that comparative example 2 is made for glass fibre.
The properties of table 1 fiber reinforcement plastic glassware pallet
Comprcssive strength Mar proof Resistance to impact Rigidity Fiber content
Comparative example 1 Typically Weak Weak Weak 0
Comparative example 2 Typically Typically Weak Weak 20%
Embodiment 1 High By force By force By force 60-70%
Embodiment 2 High By force By force By force 60-70%
Embodiment 3 High By force By force By force 60-70%
Embodiment 4 High By force By force By force 60-70%
Embodiment 5 High By force By force By force 60-70%
Fiber reinforcement plastic glassware pallet comprcssive strength compared with the common plastics pallet of prior art of the present invention High, wear-resistant, impact resistance, rigidity strong various aspects performance is obviously improved;Glass fibers with comparative example 2 Vito dish phase, more crisp than overcoming glass fibre, poor impact resistance, the shortcoming such as poor rigidity;The present invention is real simultaneously Executing the pallet low cost of example, safety and environmental protection, the preparation method of the present invention can make fiber content bring up to simultaneously 60-70%.

Claims (10)

1. a fiber reinforcement plastic glassware pallet, it is characterised in that main by made by the raw material of following weight portion: fiber 50-80 part, plastics 20-50 part, firming agent 0.5-15 part, releasing agent 0.25-3 part, accelerator 0.125-3 part.
Fiber reinforcement plastic glassware pallet the most according to claim 1, it is characterised in that described fiber is basalt fibre or basalt fibre and glass fibre composite fibre.
Fiber reinforcement plastic glassware pallet the most according to claim 2, it is characterised in that described glass fibre is alkali-free glass fibre, high-strength glass fibre or high-modulus glass fiber.
Fiber reinforcement plastic glassware pallet the most according to claim 2, it is characterised in that in described composite fibre, basalt fibre and glass fiber weight are than being (1-3): (3-1).
Fiber reinforcement plastic glassware pallet the most according to claim 1, it is characterised in that described plastics are thermosetting plastics or thermoplastic.
Fiber reinforcement plastic glassware pallet the most according to claim 5, described thermosetting plastics is vinylite, epoxy resin or polyurethane resin;Described thermoplastic is PP plastics, PE plastics or PA plastics.
Reinforced plastics goods pallet the most according to claim 1, it is characterised in that described firming agent is methyl ethyl ketone peroxide, benzoic t-butyl ester peroxide, maleic anhydride, phthalic anhydride or m-diaminobenzene..
Fiber reinforcement plastic glassware pallet the most according to claim 1, it is characterised in that described releasing agent is zinc stearate, machine oil, liquid paraffin or silica gel.
Fiber reinforcement plastic glassware pallet the most according to claim 1, it is characterised in that described accelerator is cobalt naphthenate, naphthoic acid cobalt, isooctyl acid brill or diethylaniline.
10. the preparation method of the arbitrary described fiber reinforcement plastic glassware pallet of claim 1-9, it is characterised in that comprise the following steps:
(1) basalt fibre or composite fibre are impregnated thermosetting plastics and be prepared as fiber-reinforced thermoset plastics prepreg;Or basalt fibre or composite fibre are passed through fiber reinforced thermoplastics forming machine with thermoplastic, it is prepared as fibre-reinforced thermoplastic's plastics;
(2) select fiber-reinforced thermoset plastics prepreg or select fibre-reinforced thermoplastic's plastics to carry out being cut into pallet all parts;
(3) component materials cut is placed in the molding die having been preheated with design temperature 120 DEG C~170 DEG C;
(4) start molding apparatus, under the conditions of the temperature 120 DEG C~170 DEG C set and pressure 450-550 ton, keep certain time 3-7min, be prepared as corresponding tray member;
(5) each for pallet parts assembly is got up, be quickly prepared from pallet.
CN201610438428.3A 2016-06-17 2016-06-17 Fiber reinforced plastic cargo pallet and preparation method thereof Pending CN106009758A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610438428.3A CN106009758A (en) 2016-06-17 2016-06-17 Fiber reinforced plastic cargo pallet and preparation method thereof

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Application Number Priority Date Filing Date Title
CN201610438428.3A CN106009758A (en) 2016-06-17 2016-06-17 Fiber reinforced plastic cargo pallet and preparation method thereof

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CN106009758A true CN106009758A (en) 2016-10-12

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107325405A (en) * 2017-08-01 2017-11-07 界首市宏利塑料有限公司 A kind of plastics spoon for baby
CN110452499A (en) * 2019-09-17 2019-11-15 成都市冠宇复合材料制品有限公司 A kind of impact-resistant glass-reinforced plastic material and preparation method thereof
CN110614744A (en) * 2018-06-19 2019-12-27 旭化成株式会社 Method for producing molded article, and mold for resin molding
CN112480704A (en) * 2020-12-18 2021-03-12 株洲春华实业有限责任公司 Manufacturing method of automobile guide arm based on thermosetting material and automobile guide arm

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CN105315620A (en) * 2015-11-27 2016-02-10 四川迪弗电工科技有限公司 Epoxy resin-enhanced laminated insulating profile and preparation method thereof

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WO2014146160A1 (en) * 2013-03-22 2014-09-25 Secar Technologie Gmbh Transport pallet and method for the production thereof
CN105315620A (en) * 2015-11-27 2016-02-10 四川迪弗电工科技有限公司 Epoxy resin-enhanced laminated insulating profile and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107325405A (en) * 2017-08-01 2017-11-07 界首市宏利塑料有限公司 A kind of plastics spoon for baby
CN110614744A (en) * 2018-06-19 2019-12-27 旭化成株式会社 Method for producing molded article, and mold for resin molding
CN110452499A (en) * 2019-09-17 2019-11-15 成都市冠宇复合材料制品有限公司 A kind of impact-resistant glass-reinforced plastic material and preparation method thereof
CN112480704A (en) * 2020-12-18 2021-03-12 株洲春华实业有限责任公司 Manufacturing method of automobile guide arm based on thermosetting material and automobile guide arm

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