A kind of preparation method of UV292
Technical field
The present invention relates to the field of chemical synthesis, particularly relate to the preparation method of a kind of UV292.
Background technology
Hindered amine light stabilizer, due to its superior performance, becomes the main flow of light stabilizer consumption market in synthetic material auxiliary agent, occupies leading position in world's light stabilizer market comsupton structure.Along with the basic research of light stabilizer and deepening continuously of applied research, the range of application of hindered amine light stabilizer constantly expands.At present, the application of hindered amine light stabilizer is already covered by the various fields such as agricultural film, engineering plastics, fiber, high-molecular coating, artificial carpet and outdoor various plastics.
In order to improve the performance of hindered amine light stabilizer, many enterprises have developed novel hindered amine light stabilizer, and such as UV292, it has the ability preferably absorbing ultraviolet.And the preparation method of traditional UV292 is by 1,2,2,6,6-pentamethyl-4-hydroxy piperidine, dimethyl sebacate dissolve in petroleum ether, and it is simultaneously introduced catalyst, and it being warming up to 110~120 DEG C, duration of the reaction is 2~5h, then by cooling, filter catalyst, the product of gained is washed, afterwards product is dehydrated, desolventing technology, thus obtain pure UV292.
But need during this to use petroleum ether, and petroleum ether inherently has an inflammable and explosive feature, and its highly volatile, when in air, the volume fraction of petroleum ether reaches more than 1.1%, it is possible to explode, thus has buried potential safety hazard to the preparation of UV292.Therefore, also have the biggest diverted via space.
Summary of the invention
The deficiency existed for prior art, it is an object of the invention to provide the preparation method of a kind of UV292 without using solvent to dissolve reactant.
For achieving the above object, the technical scheme is that the preparation method of a kind of UV292, comprise the following steps: S1, by 2,2,6,6-tetramethylpiperidinols and dimethyl sebacate are passed through in reactor and carry out melting mixing;S2, in reactor add titanium catalyst;S3, in reactor, it is passed through nitrogen, and insulation reaction;S3, reacted after the temperature of reactant is down to 80 DEG C~85 DEG C, and in reactor, add water and soda, continue insulation reaction 2~4h;S4, in reactor, add formaldehyde or chloromethanes, and insulation reaction 30~45min;S5, question response be fully completed after while hot separatory, filter, wash and be dehydrated and obtain the UV292 that purity is more than 98%.
The present invention has an advantage that in this course of reaction due to 2,2,6,6-tetramethylpiperidinol and dimethyl sebacate are to instead of to dissolve 2 with petroleum ether by the way of melting mixing, 2,6,6-tetramethylpiperidinols and the mode of dimethyl sebacate, so on the one hand, save the cost on petroleum ether to put into, on the other hand avoid because the potential safety hazard buried of the volatilization of petroleum ether.
And during reaction, add water primarily to initial reaction product and the material being dissolvable in water water are separated for the first time, and the addition of soda can neutralize issuable acid in course of reaction, so contribute to water and the reaction of tetrabutyl titanate catalyst, generation titanium hydroxide precipitates, and thus can initial reaction product and tetrabutyl titanate catalyst be separated easily.And the sodium ion in soda contributes to initial reaction product and aqueous phase is layered, therefore, so contributing to the purification of end product.
It addition, soda can produce carbon dioxide with acid neutralizing when, and this gas contributes to protecting the material in reactor, prevents it oxidized.
Simultaneously; chloromethanes and initial reaction product react and also can produce hydrochloric acid, and hydrochloric acid can also be neutralized by such soda so that if the reaction environment in reactor all the time be in alkalescence in the case of; thus equipment can also be played a protective role, extend the service life of equipment.
As preferably, being passed through 2 in reactor in S1, the mol ratio of 2,6,6-tetramethylpiperidinols and dimethyl sebacate is 1.7:1~2.2:1.
In the case of this kind of mol ratio, dimethyl sebacate can be with 2, and 2,6,6-tetramethylpiperidinols occur more fully to react, thus improve the conversion ratio of dimethyl sebacate.
As preferably, in S2, the reaction temperature of 2,2,6,6-tetramethylpiperidinols and dimethyl sebacate is maintained at 165 DEG C~180 DEG C, and the response time controls 4~6h.
Temperature is controlled 165 DEG C~180 DEG C of scopes, in the case of so can ensure that normal reaction, the volatilization of reactant and product can be reduced, simultaneously, the boiling point of methanol is 64.7 DEG C, spins off, therefore so being so also beneficial to methanol from reactant, be conducive to reaction to advance to positive direction, thus improve the conversion ratio of reactant.It addition, the use of tetrabutyl titanate catalyst also improves reaction rate, decrease the time of reaction.
As preferably, this reaction, every 1~2 hour, slowly discharges the pressure in reactor and supplements nitrogen simultaneously in reactor.
This is the methanol in order to will spin off from reactant, gets rid of from reactor, such that it is able to effectively further reaction advanced to positive direction, is conducive to improving the conversion ratio of reactant.
As preferably, described titanium catalyst is at least one in tetrabutyl titanate or tetraisopropyl titanate, preferably tetrabutyl titanate.
Carbonic acid N-butyl can react with the water of generation during reactant reaction and generate precipitation, thus can urge and make reactant reaction carry out to positive direction, improve the productivity of UV292.
As preferably, the consumption of described titanium catalyst is 2%~12% of substrate in reactor.
The titanium catalyst of this quantity can be effectively facilitated reactant and can react completely in the short period of time, thus is greatly saved the waste of catalyst.
As preferably, the mol ratio between water and dimethyl sebacate added in S5 is 10:1~13.8:1.
Obvious lamination can be produced between the most final product and aqueous phase, and water can also promote that the hydrolysis of tetrabutyl titanate generates titanium hydroxide precipitation, as long as therefore just the precipitation generated and final product can be separated by the way of filtration, and the n-butyl alcohol produced in hydrolytic process is also easier to be dissolved in water, owing to the amount of water is considerably beyond the amount of reactant, so n-butyl alcohol can also be effectively dissolved in water, separatory when, n-butyl alcohol the most just separates along with aqueous phase there occurs with final product, be conducive to improving the purity of final reacting product.
As preferably, 2 in S1,2,6,6-tetramethylpiperidinols and dimethyl sebacate are to be mixed by magnetic agitation.
Magnetic agitation is utilized to carry out mixed reactant, so owing to not having stirring paddle to extend into reactor from the external world, so reducing the probability of reactor leakage, it is to avoid the probability that material in reactor is oxidized.
Detailed description of the invention
A kind of preparation method of UV292, comprise the following steps: step one: by 2,2,6,6-tetramethylpiperidinols and dimethyl sebacate are passed in reactor, then the temperature of reactor is risen to 165 DEG C~180 DEG C, now open the magnetic stirring apparatus in reactor, to 2,2 under molten condition, 6,6-tetramethylpiperidinols and dimethyl sebacate carry out uniform stirring mixing;Step 2: adding tetrabutyl titanate catalyst in reactor, tetrabutyl titanate catalyst is 2%~12% of the amount of substrate in reactor;Step 3: adding after tetrabutyl titanate catalyst, be passed through nitrogen simultaneously in reactor, emptying the air in reactor, and insulation reaction 4~6h with this, simultaneously every 1~2h, slowly discharges the pressure in reactor and supplements nitrogen simultaneously in reactor;Step 4: after question response completes, is reduced to 80 DEG C~85 DEG C by the temperature of reactor, and adds water and soda in reactor, continues insulation reaction 2~4h;Step 5: after the reaction of step 4 terminates, adds formaldehyde or chloromethanes, and insulation reaction 30~45min in reactor;Step 6: last, after whole reaction is fully completed while hot separatory, filter, wash and be dehydrated and obtain the UV292 that purity is more than 98%.
In this process, by the way of melted, mix 2,2,6,6-tetramethylpiperidinol and dimethyl sebacates, the most just eliminate the use of solvent, thus improve intermolecular collision frequency, be conducive to improving the reaction rate of reactant.
And Titanium series catalyst mainly utilizes is the activity of titanium elements, so reaction can be played the highest catalytic effect, and tetrabutyl titanate is primarily due to it has low toxicity, can be dissolved in the features such as most Organic substances, so they can be with 2,2,6,6-tetramethylpiperidinols and dimethyl sebacate sufficiently mix, thus improve 2, catalytic effect between 2,6,6-tetramethylpiperidinols and dimethyl sebacate.Meanwhile, as drawn in table one " tetrabutyl titanate and the relation of the amount of substrate impact on the conversion ratio of dimethyl sebacate in reactor ", when 8% that tetrabutyl titanate is substrate, the dimethyl sebacate of 1mol its conversion ratio in 5 hours just can keep balancing.
Table one: the content of the tetrabutyl titanate impact on the conversion ratio of dimethyl sebacate
Content/the % of tetrabutyl titanate |
2.0 |
4.0 |
6.0 |
8.0 |
10.0 |
12.0 |
Conversion ratio/the % of dimethyl sebacate |
91.6 |
93.7 |
95.4 |
96.6 |
96.8 |
96.9 |
Additionally; it is passed through nitrogen primarily to the air got rid of in reactor; material in reactor is served the effect of being effectively protected; prevent 2 evaporated from material; 2; 6,6-tetramethylpiperidinols and air contact and there is oxidation reaction, it is to avoid the loss of material and mix other impurity in material.
Simultaneously, within the time of certain intervals, discharge the pressure in reactor slowly primarily to remove 2,2,6,6-tetramethylpiperidinol and dimethyl sebacate be produced methanol in course of reaction, reaction thus can be made to advance to positive direction, thus substantially increase the conversion ratio of reaction.
And initial reaction terminates when, water and soda is added in reactor, on the one hand water can be with tetrabutyl titanate generation hydrolysis, generate the titanium hydroxide precipitation insoluble in initial reaction product, and, the n-butyl alcohol produced also is easier to be dissolved in water, owing to the amount of water is considerably beyond the amount of reactant, so n-butyl alcohol can also be effectively dissolved in water, separatory when, n-butyl alcohol the most just separates along with aqueous phase there occurs with final product, add filtration afterwards, it is possible to final reacting product is carried out purification substantially.
And the sodium ion in soda contributes to initial reaction product and aqueous phase is layered, therefore, so contributing to the purification of end product.It addition, soda can produce carbon dioxide with acid neutralizing when, and this gas contributes to protecting the material in reactor, prevents it oxidized.Simultaneously; chloromethanes and initial reaction product react and also can produce hydrochloric acid, and hydrochloric acid can also be neutralized by such soda so that if the reaction environment in reactor all the time be in alkalescence in the case of; thus equipment can also be played a protective role, extend the service life of equipment.
Embodiment 1,
nullA kind of preparation method of hindered amine as light stabilizer,By the raw material dimethyl sebacate and the 2 of 17mol of 10mol,2,6,6-tetramethylpiperidinol joins in reactor,It is warming up to 165 DEG C~180 DEG C,Unlatching magnetic stirring apparatus is stirred,And add the tetrabutyl titanate of mole is substrate 8%,It is passed through nitrogen simultaneously,Air in emptying reactor,Insulation reaction 4h,And pressure in 2 hours releasing reactors be filled with nitrogen now,The conversion ratio of dimethyl sebacate is 94.3%,Dibasic acid esters content is 70.5%,It is cooled to 80 DEG C~85 DEG C afterwards,Add the water of 100mol~138mol,The solution ph simultaneously added in soda holding reactor is 9~10,Continue insulation reaction 2h,But after this elementary reaction terminates,21.8mol chloromethanes is added in reactor,Insulation reaction 30min,Afterwards by separatory while hot、Filtered while hot、The operation such as washing and dehydration,By the time purity is the UV292 of 98.3%,Yield is 96.3%.
Embodiment 2,
nullA kind of preparation method of hindered amine as light stabilizer,By the raw material dimethyl sebacate and the 2 of 22mol of 10mol,2,6,6-tetramethylpiperidinol joins in reactor,It is warming up to 165 DEG C~180 DEG C,Unlatching magnetic stirring apparatus is stirred,And add the tetrabutyl titanate of mole is substrate 8%,It is passed through nitrogen simultaneously,Air in emptying reactor,Insulation reaction 6h,And pressure in 1 hour releasing reactor be filled with nitrogen,Now,The conversion ratio of dimethyl sebacate is 96.7%,Dibasic acid esters content is 74.7%,It is cooled to 80 DEG C~85 DEG C afterwards,Add the water of 100mol~138mol,The solution ph simultaneously added in soda holding reactor is 9~10,Continue insulation reaction 4h,But after this elementary reaction terminates,21.8mol chloromethanes is added in reactor,Insulation reaction 45min,Afterwards by separatory while hot、Filtered while hot、The operation such as washing and dehydration,By the time purity is the UV292 of 99.1%,Yield is 97.4%.
Embodiment 3,
nullA kind of preparation method of hindered amine as light stabilizer,By the raw material dimethyl sebacate and the 2 of 17mol of 10mol,2,6,6-tetramethylpiperidinol joins in reactor,It is warming up to 165 DEG C~180 DEG C,Unlatching magnetic stirring apparatus is stirred,And add the tetrabutyl titanate of mole is substrate 8%,It is passed through nitrogen simultaneously,Air in emptying reactor,Insulation reaction 5h,And pressure in 1 hour releasing reactor be filled with nitrogen,Now,The conversion ratio of dimethyl sebacate is 95.6%,Dibasic acid esters content is 73.4%,It is cooled to 80 DEG C~85 DEG C afterwards,Add the water of 100mol~138mol,The solution ph simultaneously added in soda holding reactor is 9~10,Continue insulation reaction 3h,But after this elementary reaction terminates,40mol formaldehyde is added in reactor,Insulation reaction 40min,Afterwards by separatory while hot、Filtered while hot、The operation such as washing and dehydration,By the time purity is the UV292 of 98.6%,Yield is 96.7%.
Embodiment 4,
nullA kind of preparation method of hindered amine as light stabilizer,By the raw material dimethyl sebacate and the 2 of 22mol of 10mol,2,6,6-tetramethylpiperidinol joins in reactor,It is warming up to 165 DEG C~180 DEG C,Unlatching magnetic stirring apparatus is stirred,And add the tetrabutyl titanate of mole is substrate 8%,It is passed through nitrogen simultaneously,Air in emptying reactor,Insulation reaction 5h,Pressure in 1.5 hours releasing reactors is also filled with nitrogen,After initial reaction terminates,The conversion ratio of dimethyl sebacate is 94.8%,Dibasic acid esters content is 72.1%,It is cooled to 80 DEG C~85 DEG C afterwards,Add the water of 100mol~138mol,The solution ph simultaneously added in soda holding reactor is 9~10,Continue insulation reaction 3h,But after this elementary reaction terminates,40mol formaldehyde is added in reactor,Insulation reaction 40min,Afterwards by separatory while hot、Filtered while hot、The operation such as washing and dehydration,By the time purity is the UV292 of 98.6%,Yield is 95.6%.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-described embodiment, and all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that, for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should be regarded as protection scope of the present invention.