CN106007698A - Wide-temperature-range high-frequency low-loss magnetic material and preparing technology thereof - Google Patents
Wide-temperature-range high-frequency low-loss magnetic material and preparing technology thereof Download PDFInfo
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- CN106007698A CN106007698A CN201610320061.5A CN201610320061A CN106007698A CN 106007698 A CN106007698 A CN 106007698A CN 201610320061 A CN201610320061 A CN 201610320061A CN 106007698 A CN106007698 A CN 106007698A
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 28
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 32
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 19
- 229910000859 α-Fe Inorganic materials 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000000654 additive Substances 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 239000011787 zinc oxide Substances 0.000 claims abstract description 8
- 238000004458 analytical method Methods 0.000 claims abstract 3
- 238000004140 cleaning Methods 0.000 claims abstract 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L manganese oxide Inorganic materials [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 15
- 238000012360 testing method Methods 0.000 claims description 15
- 239000002131 composite material Substances 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 7
- 239000003595 mist Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 238000010298 pulverizing process Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- 230000003647 oxidation Effects 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 230000035699 permeability Effects 0.000 abstract description 8
- 238000000227 grinding Methods 0.000 abstract 2
- 238000005245 sintering Methods 0.000 abstract 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 abstract 1
- GEYXPJBPASPPLI-UHFFFAOYSA-N manganese(III) oxide Inorganic materials O=[Mn]O[Mn]=O GEYXPJBPASPPLI-UHFFFAOYSA-N 0.000 abstract 1
- 238000009740 moulding (composite fabrication) Methods 0.000 abstract 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 abstract 1
- 238000004537 pulping Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 238000009736 wetting Methods 0.000 abstract 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 24
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 16
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 description 12
- UBEWDCMIDFGDOO-UHFFFAOYSA-N cobalt(2+);cobalt(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Co+2].[Co+3].[Co+3] UBEWDCMIDFGDOO-UHFFFAOYSA-N 0.000 description 12
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 12
- 239000000377 silicon dioxide Substances 0.000 description 12
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 12
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 12
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 10
- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 description 10
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 238000012948 formulation analysis Methods 0.000 description 6
- 235000012239 silicon dioxide Nutrition 0.000 description 6
- QXYJCZRRLLQGCR-UHFFFAOYSA-N dioxomolybdenum Chemical compound O=[Mo]=O QXYJCZRRLLQGCR-UHFFFAOYSA-N 0.000 description 5
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 5
- 235000017557 sodium bicarbonate Nutrition 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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Abstract
The invention relates to a wide-temperature-range high-frequency low-loss magnetic material. The basic formula of the material comprises ferric oxide, manganous-manganic oxide and zinc oxide, and on the basis, a plurality of additives are added. A preparing technology of the wide-temperature-range high-frequency low-loss magnetic material includes the steps that detection analysis is carried out, the materials are mixed and subjected to procedures of vibration grinding, piece rolling, shaping, pre-sintering, coarse smashing, fine smashing, pulping, formula analysis and adjustment, spraying prilling and the like, and powder is prepared; a corresponding ferrite magnetic core is manufactured with qualified materials, wherein the main technological procedures for manufacturing the magnetic core include powder wetting, forming, sintering, grinding, cleaning, separate measuring and packaging. Compared with the prior art, the wide-temperature-range high-frequency low-loss magnetic material and the preparing technology have the advantages that the initial magnetic permeability of the obtained material is low, the loss rate of the magnetic core is low, dropping of the initial magnetic permeability mu<i> is low, and the requirement that the soft magnetic material has the better wide temperature characteristic and the high-frequency low-power-loss characteristics is achieved.
Description
Technical field
The present invention relates to a kind of wide temperature high frequency low loss magnetic materials.
The present invention relates to the preparation technology of a kind of wide temperature high frequency low loss magnetic materials.
Background technology
At present, the development trend of electronic communications network (ECN) especially mobile network's high frequency is the most fast
Suddenly, due to increase and the raising of technology of function, to its power supply soft magnetic ferrite
Characteristic requirements is had higher requirement, and i.e. requires that soft magnetic materials possesses the widest temperature characteristics
Characteristic with high-frequency low-power loss, it is desirable to properties of materials index reaches: initial magnetic permeability:
About 2000, and initial magnetic permeability when comparing 25 DEG C, fall no more than 10% when-25 DEG C;
Core loss: test condition is: 500kc, 50mT, technology require when being 25 DEG C
About 150KW/m3, at about 130KW/m3 when 80 DEG C, at 125KW/m3 when 100 DEG C
Left and right, and the material used at present cannot ensure to produce in batches the product meeting this requirement,
Therefore a kind of novel soft magnetic ferrite need to be researched and developed to adapt to this kind of requirement.
Summary of the invention
The present invention provides a kind of wide temperature high frequency low loss magnetic materials.
The present invention provides the preparation technology of a kind of wide temperature high frequency low loss magnetic materials.
For reaching above-mentioned purpose, the technical solution used in the present invention is:
A kind of wide temperature high frequency low loss magnetic materials, the formula of material is by ferrum oxide, four oxidations
Three manganese and three kinds of main raw material(s) formation base formula of zinc oxide also add several on this basis
Additive is constituted, and its formula compositing range is as follows:
Ferrum oxide (Fe2O3): 69.5~71.5wt%;
Mangano-manganic oxide (Mn3O4): 22.0~24.0wt%;
Zinc oxide (ZnO): 4.5~6.5wt%;
Silicon dioxide (SiO2): 50~150ppm;
Calcium carbonate (CaCO3): 200~600ppm;
Cobalto-cobaltic oxide (Co3O4): 2000~4500ppm;
Phosphorus pentoxide (P2O5): 20~400ppm;
Tin ash (SnO2): 0~1500ppm;
Sodium bicarbonate (NaHCO3): 0~400ppm;
Zirconium dioxide (ZrO2): 150~400ppm;
Titanium dioxide (TiO2): 1500~3500ppm;
Tantalum pentoxide (Ta2O5): 0~400ppm;
Three oxygen molybdenum oxide (MoO3): 0~500ppm.
The relevant content of technique scheme is explained as follows:
In technique scheme, ferrum oxide (Fe2O3) optimum range: 69.93~70.93wt%;
Mangano-manganic oxide (Mn3O4) optimum range: 23.87~24.0wt%;Zinc oxide (ZnO)
Optimum range: 4.92~6.4wt%.
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials, first to from qualified point of confession
The physicochemical characteristics of the formula composition material that side buys carries out detection and analyzes, and meets regulation and wants
After asking, after being mixed by composition material by formula proportion, through vibration, roll sheet, shaping, pre-
Burning, coarse pulverization, finely divided, slurrying, formulation analysis produce work with adjustment, mist projection granulating etc.
After process flow, prepared by the powder body completing soft magnetic ferrite, by the pressure testing to powder body
Burn test with examination and detect and analyze, completing the judgement whether qualified to material property, use and close
The material of lattice carries out the manufacture of corresponding FERRITE CORE, and the technical process of magnetic core manufacture is:
Powder body damping, molding, sinter, grind, clean, point survey, packaging.
Owing to technique scheme is used, the present invention compared with prior art has following excellent
Point:
Resulting materials initial magnetic permeability is low, and core loss rate is low, initial permeability μiFall low,
Reach soft magnetic materials and possess the wanting of characteristic of preferably wide temperature characteristics and high-frequency low-power loss
Ask.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described:
Embodiment one:
A kind of wide temperature high frequency low loss magnetic materials of the present invention, the formula of material is by aoxidizing
Ferrum, mangano-manganic oxide and three kinds of main raw material(s) formation base formula of zinc oxide are the most basic at this
Several additives of upper addition are constituted, and its formula compositing range is as follows:
Ferrum oxide (Fe2O3): 69.93g;
Mangano-manganic oxide (Mn3O4): 23.9g;
Zinc oxide (ZnO): 6.4g;
Silicon dioxide (SiO2): 0.005g;
Calcium carbonate (CaCO3): 0.04g;
Cobalto-cobaltic oxide (Co3O4): 0.36g;
Phosphorus pentoxide (P2O5): 0.002g;
Tin ash (SnO2): 0.1g;
Sodium bicarbonate (NaHCO3): 0.01g;
Zirconium dioxide (ZrO2): 0.02g;
Titanium dioxide (TiO2): 0.2g;
Tantalum pentoxide (Ta2O5):0.015g。
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials, first to from qualified point of confession
The physicochemical characteristics of the formula composition material that side buys carries out detection and analyzes, and meets regulation and wants
After asking, after being mixed by composition material by formula proportion, through vibration, roll sheet, shaping, pre-
Burning, coarse pulverization, finely divided, slurrying, formulation analysis produce work with adjustment, mist projection granulating etc.
After process flow, prepared by the powder body completing soft magnetic ferrite, by the pressure testing to powder body
Burn test with examination and detect and analyze, completing the judgement whether qualified to material property, use and close
The material of lattice carries out the manufacture of corresponding FERRITE CORE, and the technical process of magnetic core manufacture is:
Powder body damping, molding, sinter, grind, clean, point survey, packaging.
Embodiment two:
A kind of wide temperature high frequency low loss magnetic materials of the present invention, the formula of material is by aoxidizing
Ferrum, mangano-manganic oxide and three kinds of main raw material(s) formation base formula of zinc oxide are the most basic at this
Several additives of upper addition are constituted, and its formula compositing range is as follows:
Ferrum oxide (Fe2O3): 70.31g;
Mangano-manganic oxide (Mn3O4): 23.87g;
Zinc oxide (ZnO): 6.12g;
Silicon dioxide (SiO2): 0.006g;
Calcium carbonate (CaCO3): 0.05g;
Cobalto-cobaltic oxide (Co3O4): 0.45g;
Phosphorus pentoxide (P2O5): 0.003g;
Tin ash (SnO2): 0.15g;
Sodium bicarbonate (NaHCO3): 0.01g;
Zirconium dioxide (ZrO2): 0.023g;
Titanium dioxide (TiO2): 0.15g;
Tantalum pentoxide (Ta2O5):0.02g;
Three oxygen molybdenum oxide (MoO3):0.02g。
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials, first to from qualified point of confession
The physicochemical characteristics of the formula composition material that side buys carries out detection and analyzes, and meets regulation and wants
After asking, after being mixed by composition material by formula proportion, through vibration, roll sheet, shaping, pre-
Burning, coarse pulverization, finely divided, slurrying, formulation analysis produce work with adjustment, mist projection granulating etc.
After process flow, prepared by the powder body completing soft magnetic ferrite, by the pressure testing to powder body
Burn test with examination and detect and analyze, completing the judgement whether qualified to material property, use and close
The material of lattice carries out the manufacture of corresponding FERRITE CORE, and the technical process of magnetic core manufacture is:
Powder body damping, molding, sinter, grind, clean, point survey, packaging.
Embodiment three:
A kind of wide temperature high frequency low loss magnetic materials of the present invention, the formula of material is by aoxidizing
Ferrum, mangano-manganic oxide and three kinds of main raw material(s) formation base formula of zinc oxide are the most basic at this
Several additives of upper addition are constituted, and its formula compositing range is as follows:
Ferrum oxide (Fe2O3): 70.60g;
Mangano-manganic oxide (Mn3O4): 24.0g;
Zinc oxide (ZnO): 4.92g;
Silicon dioxide (SiO2): 0.007g;
Calcium carbonate (CaCO3): 0.055g;
Cobalto-cobaltic oxide (Co3O4): 0.35g;
Phosphorus pentoxide (P2O5): 0.005g;
Tin ash (SnO2): 0.12g;
Zirconium dioxide (ZrO2): 0.03g;
Titanium dioxide (TiO2): 0.19g;
Tantalum pentoxide (Ta2O5):0.015g;
Three oxygen molybdenum oxide (MoO3):0.02g。
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials, first to from qualified point of confession
The physicochemical characteristics of the formula composition material that side buys carries out detection and analyzes, and meets regulation and wants
After asking, after being mixed by composition material by formula proportion, through vibration, roll sheet, shaping, pre-
Burning, coarse pulverization, finely divided, slurrying, formulation analysis produce work with adjustment, mist projection granulating etc.
After process flow, prepared by the powder body completing soft magnetic ferrite, by the pressure testing to powder body
Burn test with examination and detect and analyze, completing the judgement whether qualified to material property, use and close
The material of lattice carries out the manufacture of corresponding FERRITE CORE, and the technical process of magnetic core manufacture is:
Powder body damping, molding, sinter, grind, clean, point survey, packaging.
Embodiment four:
A kind of wide temperature high frequency low loss magnetic materials of the present invention, the formula of material is by aoxidizing
Ferrum, mangano-manganic oxide and three kinds of main raw material(s) formation base formula of zinc oxide are the most basic at this
Several additives of upper addition are constituted, and its formula compositing range is as follows:
Ferrum oxide (Fe2O3): 70.93g;
Mangano-manganic oxide (Mn3O4): 23.87g;
Zinc oxide (ZnO): 5.29g;
Silicon dioxide (SiO2): 0.01g;
Calcium carbonate (CaCO3): 0.045g;
Cobalto-cobaltic oxide (Co3O4): 0.4g;
Phosphorus pentoxide (P2O5): 0.005g;
Tin ash (SnO2): 0.08g;
Zirconium dioxide (ZrO2): 0.025g;
Titanium dioxide (TiO2): 0.22g;
Three oxygen molybdenum oxide (MoO3):0.02g。
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials, first to from qualified point of confession
The physicochemical characteristics of the formula composition material that side buys carries out detection and analyzes, and meets regulation and wants
After asking, after being mixed by composition material by formula proportion, through vibration, roll sheet, shaping, pre-
Burning, coarse pulverization, finely divided, slurrying, formulation analysis produce work with adjustment, mist projection granulating etc.
After process flow, prepared by the powder body completing soft magnetic ferrite, by the pressure testing to powder body
Burn test with examination and detect and analyze, completing the judgement whether qualified to material property, use and close
The material of lattice carries out the manufacture of corresponding FERRITE CORE, and the technical process of magnetic core manufacture is:
Powder body damping, molding, sinter, grind, clean, point survey, packaging.
Embodiment five:
A kind of wide temperature high frequency low loss magnetic materials of the present invention, the formula of material is by aoxidizing
Ferrum, mangano-manganic oxide and three kinds of main raw material(s) formation base formula of zinc oxide are the most basic at this
Several additives of upper addition are constituted, and its formula compositing range is as follows:
Ferrum oxide (Fe2O3): 70.69g;
Mangano-manganic oxide (Mn3O4): 23.97g;
Zinc oxide (ZnO): 5.52g;
Silicon dioxide (SiO2): 0.008g;
Calcium carbonate (CaCO3): 0.06g;
Cobalto-cobaltic oxide (Co3O4): 0.41g;
Phosphorus pentoxide (P2O5): 0.003g;
Tin ash (SnO2): 0.15g;
Sodium bicarbonate (NaHCO3): 0.005g;
Zirconium dioxide (ZrO2): 0.03g;
Titanium dioxide (TiO2): 0.22g;
Tantalum pentoxide (Ta2O5):0.01g;
Three oxygen molybdenum oxide (MoO3):0.03g。
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials, first to from qualified point of confession
The physicochemical characteristics of the formula composition material that side buys carries out detection and analyzes, and meets regulation and wants
After asking, after being mixed by composition material by formula proportion, through vibration, roll sheet, shaping, pre-
Burning, coarse pulverization, finely divided, slurrying, formulation analysis produce work with adjustment, mist projection granulating etc.
After process flow, prepared by the powder body completing soft magnetic ferrite, by the pressure testing to powder body
Burn test with examination and detect and analyze, completing the judgement whether qualified to material property, use and close
The material of lattice carries out the manufacture of corresponding FERRITE CORE, and the technical process of magnetic core manufacture is:
Powder body damping, molding, sinter, grind, clean, point survey, packaging.
Table 1: with current material Performance comparision
Only have MP5W material can meet this type of each side as can be seen from Table 1 simultaneously
Requirement.
Table 2: standard specimen ring performance synopsis made by embodiment and reference examples material
It can thus be appreciated that resulting materials initial magnetic permeability is low, core loss rate is low, initial permeability
μiFall low, reach soft magnetic materials and possess what preferably width temperature characteristics and high-frequency low-power were lost
The requirement of characteristic.
Above-described embodiment only for technology design and the feature of the present invention are described, its object is to allow
Person skilled in the art will appreciate that present disclosure and implements according to this, can not be with
This limits the scope of the invention.All equivalence changes made according to spirit of the invention
Or modify, all should contain within protection scope of the present invention.
Claims (3)
1. one kind wide temperature high frequency low loss magnetic materials, it is characterised in that: the formula of described material by
Ferrum oxide, mangano-manganic oxide and three kinds of main raw material(s) formation base formula of zinc oxide at this
On the basis of add several additives constitute, its formula compositing range is as follows:
A kind of wide temperature high frequency low loss magnetic materials the most according to claim 1, its feature exists
In: described ferrum oxide (Fe2O3) optimum range: 69.93~70.93wt%;Four oxidations three
Manganese (Mn3O4) optimum range: 23.87~24.0wt%;Zinc oxide (ZnO) optimal
Scope: 4.92~6.4wt%.
The preparation technology of a kind of wide temperature high frequency low loss magnetic materials the most according to claim 1,
It is characterized in that: the first physical chemistry to the formula composition material bought from qualified point of supplier
Characteristic carries out detection and analyzes, and after meeting regulation requirement, is mixed by composition material by formula proportion
After, through vibration, roll sheet, shaping, pre-burning, coarse pulverization, finely divided, slurrying, formula
After the technological process of productions such as analysis and adjustment, mist projection granulating, complete soft magnetic ferrite
Powder body prepare, by the pressure testing of powder body and examination being burnt test and detecting and analyze, it is right to complete
The judgement that whether qualified material property is, uses qualified material to carry out corresponding FERRITE CORE
Manufacturing, the technical process of magnetic core manufacture is: powder body damping, molding, sinter, grind,
Cleaning, point survey, packaging.
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