CN106007539B - A kind of internal curing of cement-based materials agent and its preparation and application - Google Patents

A kind of internal curing of cement-based materials agent and its preparation and application Download PDF

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CN106007539B
CN106007539B CN201610371566.4A CN201610371566A CN106007539B CN 106007539 B CN106007539 B CN 106007539B CN 201610371566 A CN201610371566 A CN 201610371566A CN 106007539 B CN106007539 B CN 106007539B
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cement
based material
water
agent
zeolite powder
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CN106007539A (en
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张君
王庆
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Tsinghua University
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Tsinghua University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/047Zeolites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Sealing Material Composition (AREA)

Abstract

The invention belongs to cement-based material technical field of modification, more particularly to a kind of internal curing of cement-based materials agent and its preparation and application.The interior curing agent is made of natural zeolite, and the natural zeolite particle diameter is 0.075 0.850mm, and pore volume is 0.05 0.50ml/g.Its preparation method is:It is first that natural zeolite is levigate, then through high-temperature calcination, water is added after being cooled down under dry environment and is stood, porous zeolite powder is absorbed water saturation, obtain the interior curing agent.The present invention uses the pre- water suction porous zeolite powder after high-temperature calcination to substitute the quartz sand in cement-based material in right amount, both the intensity of cement-based material had been ensure that, the reduction of contraction distortion is realized again, the comprehensive performance of cement-based material is improved, is particularly suitable for requiring the fields such as high road deck, deck paving to deformation and cracking.

Description

A kind of internal curing of cement-based materials agent and its preparation and application
Technical field
The invention belongs to cement-based material technical field of modification, more particularly to a kind of internal curing of cement-based materials agent and its system Standby and application.
Background technology
When cement-based material is shunk, due to surrounding enviroment or the effect of contraction of connector, can produce a certain amount of drawing should Power, when the tension exceedes the tensile strength of material, crack initially forms.The contraction of cement-based material is to cause structure or structure One of the main reason for part cracks.Component in cracking state can significantly reduce structure entire load-carrying capacity, in addition, crack Occur so that water and other chemical mediators such as deicer salts etc., quickly pass through protective layer and directly contacted with reinforcing bar, so as to cause steel Muscle corrosion, reinforced concrete structure deterioration.
Contraction distortion is usually proportional with the humidity decline inside cement-based material, and environmental drying and hydrated cementitious are Two main causes for causing humidity to decline.When ambient humidity is less than material internal humidity, material internal moisture evaporation, shrinks Increase, that is, dry contraction;Moisture loss caused by hydrated cementitious consumption cement-based material internal moisture is also self-desiccation, phase The contraction answered is referred to as self-constriction.In order to reduce the contraction of cement-based material, compensate or slow down its internal humidity decline particularly It is crucial.Using pre- water suction lightweight aggregate as the water storage element of inside concrete, moisture is constantly provided during concrete drying It is a kind of effective way for reducing concrete self-shrinkage;But the particle diameter of pre- water suction lightweight aggregate is generally higher than 4mm, in high-strength cement material In material and do not apply to.In addition, can also reduce the contraction of cement-based material using high hydroscopic resin, but additional bore can be produced again at the same time Gap, causes concrete strength to reduce.Therefore, a kind of new interior curing agent is found to be particularly important, can be in cement-based material Moisture is constantly provided in drying process, its self-constriction is reduced and is shunk with dry, and the obvious of cement-based material intensity will not be caused Reduce.
The content of the invention
The present invention provides a kind of internal curing of cement-based materials agent and its preparation and application, concrete technical scheme are as follows:
A kind of internal curing of cement-based materials agent:It is made of natural zeolite, the natural zeolite particle diameter is 0.075- 0.850mm, pore volume 0.05-0.50ml/g.
A kind of preparation method of internal curing of cement-based materials agent as described above, comprises the following steps:
(1) by natural zeolite it is levigate to particle size range be 0.075-0.850mm;
(2) levigate obtained zeolite powder is calcined into more than 30min under the conditions of 400-600 DEG C;
(3) cooled down under dry environment, add water and simultaneously stand more than 3 days, zeolite powder is absorbed water saturation, obtain described interior support Protect agent.
Application of the curing agent in terms of cement-based material contraction is reduced in as described above:By 10%- in cement-based material 30% fine aggregate with etc. the interior curing agent of quality substitute, and mix with other components, stirring shaping, obtains contraction distortion and reduce Cement-based material.It is fine that the other components include cement, flyash, silicon ash, slag, zeolite powder, quartz sand, polyvinyl alcohol Dimension, water, polycarboxylate water-reducer.
The present invention has the following advantages:
The present invention uses the pre- water suction porous zeolite powder after high-temperature calcination to substitute the quartz sand in cement-based material in right amount, both It ensure that the intensity of cement-based material, and realize the reduction of contraction distortion, improve the comprehensive performance of cement-based material, effectively Solve the problems, such as that conventional cement sill contraction distortion is big, reduce the cracking risk of structure or component, so as to improve water The durability of cement-based material, is particularly suitable for requiring the fields such as high road deck, deck paving to deformation and cracking.
Brief description of the drawings
Fig. 1 is the contraction distortion measuring device schematic diagram of the embodiment of the present invention.
Embodiment
The present invention is further elaborated with reference to specific embodiment, but is not intended to limit protection scope of the present invention. Cement used be 42.5 grades of sulphate aluminium cements in various embodiments of the present invention, and flyash is I grade of Class F fly ash of country, silicon ash SiO2Content is 90%, and slag is S95 grades of granulated blast-furnace slags, quartz sand particle size 0.075-0.15mm.
Water-reducing agent used is the poly- carboxylic of I types of PCA- of Jiangsu Su Bote new materials company production in various embodiments of the present invention Sour water-reducing agent, the water-reducing agent are light brown liquid, density 1.07g/cm3, solid content 30%, pH value 6-8, alkali content≤ 0.2%, water-reducing rate 30%, has good compatibility with different cultivars cement and admixture;
Zeolite powder used is produced by Zunhua City of Hebei province Ke Daotunjin sources bentonite factory in various embodiments of the present invention, is put down Equal particle diameter is 0.18mm, pore volume 0.26ml/g;
Vinal used is produced by Amada Co., Ltd.'s Kuraray in various embodiments of the present invention, the length of 12mm, a diameter of 39 μm, density 1.2g/cm3, tensile strength 1620MPa, elasticity modulus 42.8GPa.
In addition to above-mentioned specified otherwise, raw material used is commercially available in various embodiments of the present invention.
Fig. 1 is the contraction distortion measuring device schematic diagram that the present invention uses, and uses the related ginseng of device measurement contraction distortion Several processes is as follows:
Free Transform and internal humiture measurement mechanism are as shown in the figure.Test specimen uses organic glass mould pouring molding, ruler Very little is 100 × 100 × 400mm, in the adherent preset organic glass thin slice liner plate extracted of the die inside surrounding, cement matrix After material cast before initial set, the preset liner plate of test specimen surrounding is extracted, test specimen is in unconfined free deformation, is tried after shaping Part size is 60 × 100 × 400mm.The lateral Free Transform of cement-based material uses two branch linear deformation-sensors coaxially to surveying, Precision is 1 μm, range 2mm.Inside humiture at test specimen center uses digital temperature-humidity sensor Simultaneous Monitoring, measurement Precision is respectively 0.5 DEG C and 2%RH, and temperature measurement range is -10~60 DEG C, and moisture measurement scope is 0~100%.During experiment, Temperature Humidity Sensor is positioned in the pvc pipe that internal diameter is 15mm to aid in it to be positioned at test specimen center, pvc pipe bottom sheet Sealing with stop cement mortar poured in from tube bottom and prevent vapor from tube bottom into pipe continue coacervation.In the nearly bottom side wall of pvc pipe The discontinuous ring-band shape rectangular opening of two sections of 3mm wide is opened, ensures the heat and water of sensor and test specimen central spot part concrete Point exchange, other positions polymer sealant seal construction confined space, so that its internal humiture can rapid and surrounding Humiture reaches balance in local cement-based material pore.
Embodiment 1
The cement-based material of curing agent, composed of the following components according to parts by weight in being filled in the present embodiment:Cement 808, Flyash 115, silicon ash 115, slag 115, zeolite powder 192, quartz sand 769, vinal 24, water 231, polycarboxylic acids diminishing Agent 37.
The cement-based material of curing agent in admixture is prepared according to following steps:
(1) by natural zeolite it is levigate to average grain diameter be 0.18mm;
(2) 500 DEG C of levigate zeolite powder 30min of high-temperature calcination;
(3) cooled down under dry environment, add water and stand more than 3 days, make zeolite powder water suction saturation;
(4) the interior curing agent of the quality such as in cement-based material 20% fine aggregate use is substituted, and is mixed with other components, Stirring shaping, obtains the cement-based material of contraction distortion reduction.
The cement-based material each group partition rate data of curing agent is as shown in table 1 in prepared admixture.
Embodiment 2
The cement-based material of curing agent, composed of the following components according to parts by weight in being filled in the present embodiment:Cement 808, Flyash 115, silicon ash 115, slag 115, zeolite powder 144, quartz sand 817, vinal 24, water 231, polycarboxylic acids diminishing Agent 37.
The cement-based material of curing agent in admixture is prepared according to following steps:
(1) by natural zeolite it is levigate to average grain diameter be 0.18mm;
(2) 500 DEG C of levigate zeolite powder 30min of high-temperature calcination;
(3) cooled down under dry environment, add water and stand more than 3 days, make zeolite powder water suction saturation;
(4) the interior curing agent of the quality such as in cement-based material 15% fine aggregate use is substituted, and is mixed with other components, Stirring shaping, obtains the cement-based material of contraction distortion reduction.
The cement-based material each group partition rate data of curing agent is as shown in table 1 in prepared admixture.
Embodiment 3 (control group)
Cement-based material in the present embodiment as a control group, is not spiked with interior curing agent, according to parts by weight by following components Composition:Cement 808, flyash 115, silicon ash 115, slag 115, zeolite powder 0, quartz sand 961, vinal 24, water 231st, polycarboxylate water-reducer 37.
Prepared cement-based material each group partition rate data is as shown in table 1.
Each embodiment component proportion data (kg/m of table 13)
Embodiment 4
To the cement-based material prepared in embodiment 1-3, the test of specific performance index has been carried out respectively, and contraction distortion is surveyed Trial assembly, which is put, sees Fig. 1, and the results are shown in Table 2.
2 cement-based material specific performance test index of table
The a kind of of the present invention is used to reduce interior curing agent of cement-based material contraction and preparation method thereof, solves traditional water The problem of cement-based material contraction distortion is big, by using the method for the pre- water suction porous zeolite powder after high-temperature calcination, selection is closed The pre- water suction zeolite powder of suitable ratio substitutes the quartz sand in cement-based material, and the cement-based material using the present invention has reached as follows Particular technique index:
(1) it is good to go out machine workability for cement-based material;
(2) 100mm cubic compressive strengths up to 75MPa and more than;
Inside relative humidity of cement base material improves 18.4-25.4% within (3) 28 days;
Contraction distortion value reduces 46.7-54.6% within (4) 28 days.

Claims (3)

1. a kind of internal curing of cement-based materials agent, is made of, its feature exists the natural zeolite that pore volume is 0.05-0.50ml/g In being prepared through following steps:
(1) by natural zeolite it is levigate to particle size range be 0.075-0.850mm;
(2) levigate obtained zeolite powder is calcined into more than 30min under the conditions of 400-600 DEG C;
(3) cooled down under dry environment, add water and stand more than 3 days, made zeolite powder water suction saturation, obtain the interior maintenance Agent.
2. application of the internal curing of cement-based materials agent in terms of cement-based material contraction is reduced described in claim 1, its feature It is, the interior curing agent of the quality such as the fine aggregate use of 10%-30% in cement-based material is substituted, and is mixed with other components, Stirring shaping, obtains the cement-based material of contraction distortion reduction.
3. application according to claim 2, it is characterised in that the other components include cement, flyash, silicon ash, ore deposit Slag, quartz sand, vinal, water, polycarboxylate water-reducer.
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CN106542786A (en) * 2016-10-08 2017-03-29 深圳海龙建筑科技有限公司 Self-curing concrete and its production method
CN108929082A (en) * 2018-07-05 2018-12-04 清华大学 A kind of lower shrinkage super high strength concrete
CN111377653B (en) * 2018-12-31 2021-12-17 江苏苏博特新材料股份有限公司 Efficient anti-cracking agent for cement concrete and preparation method and application thereof
CN110734255A (en) * 2019-10-31 2020-01-31 中建材料技术研究成都有限公司 Low-self-contraction high-toughness cement-based composite material and preparation method thereof
CN110963737B (en) * 2019-12-19 2021-12-24 厦门路桥翔通建材科技有限公司 Organic modified foamed stone concrete internal curing agent and preparation method and application thereof
CN111187017A (en) * 2020-01-08 2020-05-22 中国铁道科学研究院集团有限公司铁道建筑研究所 Porous active internal curing admixture
CN111943547B (en) * 2020-03-28 2021-10-22 长江大学 Method for preparing cement-based material carbonization internal curing agent through surface hydrophobic modification
CN113185243B (en) * 2021-04-15 2023-04-07 河南理工大学 Low-viscosity low-shrinkage ultrahigh-performance concrete repairing material and using method thereof
CN115838267A (en) * 2022-12-05 2023-03-24 北京建筑大学 Preparation method and application of pervious concrete with pollution-reducing and carbon-reducing functions

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CN101508547A (en) * 2009-04-09 2009-08-19 中国铁道科学研究院铁道建筑研究所 Early-strong-fast-hard end capping anchorage mortar material for fragment-free railway plate
CN102557560A (en) * 2010-12-09 2012-07-11 徐敏 Low-cost self-leveling mortar
CN104876500A (en) * 2015-04-17 2015-09-02 黄贺明 Self-compacting powder concrete for ocean engineering as well as preparation method and application

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101497514A (en) * 2008-06-05 2009-08-05 北京联合荣大工程材料有限责任公司 Low cost cement self-leveling mortar
CN101508547A (en) * 2009-04-09 2009-08-19 中国铁道科学研究院铁道建筑研究所 Early-strong-fast-hard end capping anchorage mortar material for fragment-free railway plate
CN102557560A (en) * 2010-12-09 2012-07-11 徐敏 Low-cost self-leveling mortar
CN104876500A (en) * 2015-04-17 2015-09-02 黄贺明 Self-compacting powder concrete for ocean engineering as well as preparation method and application

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