CN106004850A - Double-cavity air-reserve tank and preparation method thereof - Google Patents
Double-cavity air-reserve tank and preparation method thereof Download PDFInfo
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- CN106004850A CN106004850A CN201610463091.1A CN201610463091A CN106004850A CN 106004850 A CN106004850 A CN 106004850A CN 201610463091 A CN201610463091 A CN 201610463091A CN 106004850 A CN106004850 A CN 106004850A
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- dividing plate
- gas receiver
- reinforcement
- spherical dividing
- receiver body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
- B60T17/06—Applications or arrangements of reservoirs
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- Transportation (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses a double-cavity air-reserve tank and a preparation method thereof and belongs to the technical field of automobile parts. The double-cavity air-reserve tank comprises an air-reserve tank body (1) and a sphere-crown-shaped partition board (2) arranged in the middle of the air-reserve tank body (1), and the sphere-crown-shaped partition board (2) separates the air-reserve tank body (1) into two cavities; multiple reinforcing ribs (3) distributed in the radial direction of the air-reserve tank body (1) are arranged on the concave surface of the sphere-crown-shaped partition board (2) and are in a cross shape or in a shape of British 'Union Jack', and the reinforcing ribs (3) are in central symmetry about the center of the sphere-crown-shaped partition board (2). The preparation method comprises preparation of the sphere-crown-shaped partition board, preparation and assembling of the reinforcing ribs and preparation of the air-reserve tank. With the introduction of the reinforcing ribs in a specific shape and specification, the sphere-crown-shaped partition board is not prone to deform or fall off, and the strength of the air-reserve tank is also improved.
Description
Technical field
The invention belongs to technical field of automobile parts, particularly to a kind of two-chamber gas receiver and preparation method thereof.
Background technology
Gas receiver is the gas storage device in brake system of car, for stored air compressor compresses gas out, for automobile brake, the system such as blow a whistle.Gas receiver includes cylinder and two end caps, and wherein, cylinder is provided with water-discharging joint, and two end caps are equipped with pipe joint.In order to make the pneumatic means action of a cavity connection will not cause the air pressure change of other cavitys in prior art, be in series single-chamber multi-cavity conjoined structure by multiple dividing plates.A spherical dividing plate is used to be divided into two by the cavity of gas receiver under normal circumstances.Specifically, the patent of Application No. CN200620124863.0 discloses a kind of gas receiver, and it is collectively formed by left end cap, cylinder, spherical dividing plate, right end cap and air inlet and gas outlet.It is tightly connected the spherical dividing plate of 1-3 layer respectively with axially having spacing in described cylinder, form 2-4 separate cavity, each connect different pneumatic means respectively, when the pneumatic means action that a cavity connects, the air pressure fluctuation in other neighboring chambers will not be caused, guaranteeing that the pneumatic means each connected works under stable air pressure conditions, pneumatic means reliable in action is strong.
Applicant finds that when realizing the present invention dividing plate in the cylinder of existing gas receiver is easily deformed under the pressure effect of 0.8MPa and comes off.Its reason is as follows: because becoming empty cup-shaped after dividing plate drawing, under the effect of a lateral pressure, pressure all concentrates on septum plane, causes septum plane to cave in, and serious then will being stretched by the weld seam of dividing plate periphery comes off.
Summary of the invention
In order to solve the problems referred to above, an object of the present invention is for providing a kind of two-chamber gas receiver, and this gas receiver has higher intensity and its dividing plate difficult drop-off;Another object of the present invention is the preparation method also providing for this gas receiver.Described technical scheme is as follows:
On the one hand, embodiments providing a kind of two-chamber gas receiver, including gas receiver body 1 be located at the spherical dividing plate 2 in the middle part of gas receiver body 1, gas receiver body 1 is separated into two cavitys by described spherical dividing plate 2;Being provided with in the concave surface of described spherical dividing plate 2 and a plurality of constitute cross or M shape along gas receiver body 1 reinforcement 3 radially, described reinforcement 3 is centrosymmetric setting with the center of spherical dividing plate 2.
On the other hand, the embodiment of the present invention additionally provides the preparation method of above-mentioned two-chamber gas receiver, said method comprising the steps of:
A, the preparation of spherical dividing plate: include carrying out sheet material successively shear blanking, blanking punched and drawing and moulding obtains spherical dividing plate 2.
B, the preparation of reinforcement and assembling thereof: include that sheet material is carried out shearing blanking successively, the arcuate flanks coordinated with the concave surface of spherical dividing plate 2 is made in side and reinforcement 3 is radially welded on the concave surface of spherical dividing plate 2 along gas receiver body 1 composition cross or M shape.
C, the preparation of gas receiver: spherical dividing plate 2 is welded on the inwall of gas receiver body 1.
The technical scheme that the embodiment of the present invention provides has the benefit that and embodiments provides a kind of two-chamber gas receiver and preparation method thereof, it is by given shape and the introducing of the reinforcement of specification, spherical dividing plate is not only made to be unlikely to deform and come off, its unilateral resistance to compression pressure is made to reach 1.5MPa, the situation less using reinforcement improves about 2 times, also add the compressive resistance of gas receiver cylinder, make resistance to pressure pressure reach 5MPa, it is adaptable to large-scale and high-end automobile.
Accompanying drawing explanation
Fig. 1 is the structural representation of the two-chamber gas receiver that the embodiment of the present invention provides;
Fig. 2 is the criss-cross reinforcement structural representation with spherical baffle combination of embodiment of the present invention offer;
Fig. 3 is the reinforcement structural representation with spherical baffle combination of the M shape that the embodiment of the present invention provides;
Fig. 4 is the structural representation of the reinforcement 3 that the embodiment of the present invention provides;
Fig. 5 is the structural representation of another reinforcement 3 that the embodiment of the present invention provides;
Fig. 6 is the structural representation of the another reinforcement 3 that the embodiment of the present invention provides;
Fig. 7 is the process chart of the preparation method of two-chamber gas receiver.
In figure: 1 gas receiver body, 2 spherical dividing plates, 3 reinforcements, 4 sides.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, the present invention is described in further detail.
Embodiment one
See Fig. 1-3, embodiments provide a kind of two-chamber gas receiver, this two-chamber gas receiver is mainly used in big-and-middle-sized automobile, its diameter is more than 240mm, volume is 20-60L, it includes gas receiver body 1 and is located at the spherical dividing plate 2 in the middle part of gas receiver body 1, and gas receiver body 1 is separated into two cavitys (front cavity and rear chamber) by spherical dividing plate 2.Wherein, gas receiver body 1 includes the joint in the cylinder of cylinder, the capping at cylinder two ends, capping and the support etc. of cylinder body bottom.Said structure is basically identical with existing two-chamber gas receiver, difference is: being provided with a plurality of reinforcement 3 along gas receiver body 1 radial direction in the concave surface (being assumed to front side in the present embodiment) of the spherical dividing plate 2 of the two-chamber gas receiver that the embodiment of the present invention provides and constitute cross (angle between adjacent said rib 3 is 90 °) or M shape (angle between adjacent said rib 3 is 45 °), the shape that reinforcement 3 is constituted selects according to the diameter of gas receiver body 1.This reinforcement 3 is centrosymmetric setting with the center of spherical dividing plate 2, and the most a plurality of reinforcement 3 is with the radial setting of center line of gas receiver body 1.
Wherein, a diameter of 240-400mm of the gas receiver body 1 in the present embodiment, its volume is 20-60L, and its thickness is 1.5-3.5mm, and its material is Q235B or Q345B.
Wherein, see Fig. 1, spherical dividing plate 2 in the embodiment of the present invention is perpendicular to the axis of gas receiver body 1 and arranges and be provided with along the axis direction of gas receiver body 1 in its concave surface outer rim the side 4(edge coordinated with gas receiver body 1 inwall front and back to setting, it is specially annular), side 4 is located at spherical dividing plate 2 concave side (front side).The volume ratio of the cavity that volume ratio is 1/2-2, preferably both sides of the cavity of spherical dividing plate 2 left and right sides is about 1:1.Wherein, spherical dividing plate 2 and side 4 thereof during the present embodiment is bright use one piece of circular flitch drawing and moulding to obtain.
Wherein, the material of the spherical dividing plate 2 in the embodiment of the present invention is Q235B or Q345B;Its thickness is 1.5-3.5mm, preferably about 2mm;Its corresponding radius of a ball is 200-300mm;Its radian is 0.7-1.2;The width of its side 4 is 18-22mm, preferably about 20mm.
Wherein, seeing Fig. 2-6, the reinforcement 3 in the embodiment of the present invention is list structure, and its material is Q235B or Q345B, its side (front side) and side 4(front end) concordant, its thickness is 1.5-3.5mm, preferably about 2mm.Specifically, reinforcement 3 is perpendicular to gas receiver body 1 cross section and arranges, rear side is for the globoidal structure coordinated with the concave surface of spherical dividing plate 2 and is fixed on by the way of welding on spherical dividing plate 2, it it is planar structure and concordant with side 4 front end face on front side of it, for being fixed on side 4 along sagittal planar structure and by the way of welding outside it, its structure is that those skilled in the art can be easily obtained according to the thinking of the present invention, and the present embodiment omits and describes in detail.Further, two reinforcements 3 can use a strip flitch processing to obtain, and is divided into two on line the most wherein or does not splits before welding.See Figure 4 and 5, decussate texture can be obtained by two reinforcements are staggered, the middle part of two reinforcements is provided with the breach that cooperates, and (reinforcement is in front side, another reinforcement is at rear side), M shape structure can be added four reinforcements again and obtain by criss-crossing reinforcing ribs, is that those skilled in the art will be readily apparent.
Further, seeing Fig. 2, a diameter of 240-280mm(of the gas receiver body 1 in the embodiment of the present invention contains 280mm) time, its material is Q235B;The material of spherical dividing plate 2 and reinforcement 3 is also Q235B, and a plurality of reinforcement 3 constitutes cross, and the radian of spherical dividing plate 2 is 1.0-1.2.Seeing Fig. 3, a diameter of 280-400mm(of gas receiver body 1 contains 400mm) time, its material is Q345B, and the material of spherical dividing plate 2 and reinforcement 3 is also Q345B, and a plurality of reinforcement 3 constitutes M shape, and the radian of spherical dividing plate 2 is 0.7-1.0.
Wherein, the reinforcement 3 in the embodiment of the present invention is fixed on concave surface and the side 4 thereof of spherical dividing plate 2 by the way of welding, and each reinforcement 3 is welded to each other as required.
Embodiment two
The structure of the two-chamber gas receiver that the two-chamber gas receiver that this enforcement provides provides with embodiment 1 is essentially identical, and difference is: a diameter of 280mm of the gas receiver body 1 in the present embodiment, and its volume is 30L, and its material is Q235B, and its thickness is 2mm;Its both sides are divided equally by spherical dividing plate 2, and its material is Q235B, and its thickness is 2mm, and its radian is 1.09, and its side 4 width is 20mm;The material of reinforcement 3 is Q235B, and its thickness is 2mm, and what it was constituted is shaped as cross.
Embodiment three
The two-chamber gas receiver that this enforcement provides is essentially identical with the two-chamber gas receiver that embodiment 1 provides, and difference is: a diameter of 400mm of the gas receiver body 1 in the present embodiment, and its volume is 60L, and its material is Q345B, and its thickness is 2mm;Its both sides are divided equally by spherical dividing plate 2, and its material is Q345B, and its thickness is 2mm, and its radian is 0.8, and its side width is 20mm;The material of reinforcement 3 is Q345B, and its thickness is 2mm, and what it was constituted is shaped as M shape.
Embodiment four
Seeing Fig. 1 and 7, embodiments provide the preparation method of two-chamber gas receiver in embodiment 1-3, the method comprises the following steps:
101, the preparation of spherical dividing plate: include that sheet material carries out shear blanking (square) successively, blanking punched obtaining is justified flitch and circle flitch drawing and moulding is obtained spherical dividing plate 2.
102, the preparation of reinforcement and assembling thereof: include that sheet material is carried out successively shearing blanking (strip is specifically as follows rectangle), the arcuate flanks (other faces are plane) coordinated with the concave surface of spherical dividing plate 2 is made in side and reinforcement 3 is radially welded on the concave surface of spherical dividing plate 2 along gas receiver body 1 composition cross or M shape.
103, the preparation of gas receiver: spherical dividing plate 2 is welded on the inwall of gas receiver body 1;Specifically, it is welded on outside side 4 on the inwall of gas receiver body 1.
Specifically, the welding manner of the reinforcement 3 in this enforcement is: be placed on the concave surface of spherical dividing plate 2 by cross or M shape by reinforcement 3, full weld after spot welding is fixing.
Further, the method that the embodiment of the present invention provides includes: a diameter of 240-280mm(of gas receiver body 1 contains 280mm) time, its material is Q235B, and its thickness is 1.5-3.5mm.The sheet material drawing and moulding that by thickness be 1.5-3.5mm and material is Q235B obtains the spherical dividing plate 2 that radian is 1.0-1.2, the corresponding radius of a ball is 200-300mm and side 4 width is 18-22mm, and is 1.5-3.5mm by two thickness and reinforcement 3(such as Figure 4 and 5 that material is Q235B) zigzag weld is connected on the concave surface of spherical dividing plate 2 in cross.A diameter of 280-400mm(of gas receiver body 1 contains 400mm) time, its material is Q345B, and its thickness is 1.5-3.5mm.It is 0.7-1.0 that the sheet material drawing and moulding that by thickness be 1.5-3.5mm and material is Q345B obtains radian, the spherical dividing plate 2 that the corresponding radius of a ball is 200-300mm and side 4 width is 18-22mm, first the reinforcement 3(that two thickness are 1.5-3.5mm and material is Q345B is seen Figure 4 and 5) on the radially interleaved concave surface being welded on spherical dividing plate 2 in cross, be 1.5-3.5mm by four thickness again and reinforcement 3(that material is Q345B sees Fig. 6) be welded on the concave surface of spherical dividing plate 2 in M shape (four reinforcements 3 be welded on above two reinforcements 3 between any two and and angle between it be 45 °).
Embodiment five
Embodiments providing the preparation method of two-chamber gas receiver in embodiment two, the method comprises the following steps:
201, the preparation of spherical dividing plate: 2mm is thick, that material is Q235B sheet material shear blanking obtains square material, use the blanking punched round flitch obtaining a diameter of 305mm of forcing press, then be 20mm by justify flitch using hydraulic press drawing and moulding to obtain spherical dividing plate 2(side 4 width that radian is 1.09).
202, the preparation of reinforcement and assembling thereof: 2mm is thick, that material is Q235B sheet shearing blanking obtains two rectangular slabs (a size of about 300*25mm), two rectangular slab sides are made arcuate flanks that the concave surface with spherical dividing plate 2 coordinates and size that other several times make regulation obtains two reinforcements, respectively open a rectangular indentation cooperated at the middle part of two reinforcements;By on radially interleaved for the two reinforcements concave surface being placed in spherical dividing plate 2 in cross, the fixing full weld again of first spot welding, welding uses gas shielded arc welding, welding wire 1.0.
203, the preparation of gas receiver: the side 4 of spherical dividing plate 2 is welded on the inwall that diameter 280mm, thickness 2mm and material are Q235B gas receiver body 1 and is divided into two chambeies.
Checking example
Comparative example 1, basically identical with the structure and parameter of embodiment 2, difference is: without criss-crossing reinforcing ribs.Comparative example 2, basically identical with the structure and parameter of embodiment 3, difference is: without M shape reinforcement.Comparative example 3, basically identical with the structure and parameter of embodiment 3, difference is: use criss-crossing reinforcing ribs.Testing the gas receiver of embodiment 2-3 and comparative example 1-3 below, method of testing includes following two aspect:
Test 1, dividing plate deformation experiment: the interface corresponding from spherical dividing plate concave side injects pressure-air, record spherical dividing plate substantially deform (those skilled in the art range estimation obtain, deflection is at 2-3mm) time air pressure, each test repeats for three times, average, its result is: the rock deformation pressure of embodiment 2-3 is at about 1.5MPa, and the rock deformation pressure of comparative example 1-3 is 0.8-1.0MPa.
Test 2, cylinder is pressure experiment: from the joint water filling of gas receiver body side, find that (those skilled in the art's range estimation obtains the substantially deformation of gas receiver body circumference, deflection is at 3-5mm) time, stop water filling, obtaining hydraulic pressure now, each test repeats for three times, averages, its result is: the rock deformation pressure of embodiment 2-3 is at about 5MPa, and the rock deformation pressure of comparative example 1-3 is 2-3MPa.
From test 1 and 2 it can be seen that by given shape and the introducing of the reinforcement of specification, not only make spherical dividing plate be unlikely to deform and come off, also add the intensity of gas receiver.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (9)
1. a two-chamber gas receiver, including gas receiver body (1) and be located at gas receiver body (1) middle part spherical dividing plate (2), gas receiver body (1) is separated into two cavitys by described spherical dividing plate (2);It is characterized in that, being provided with in the concave surface of described spherical dividing plate (2) and a plurality of constitute cross or M shape along gas receiver body (1) reinforcement (3) radially, described reinforcement (3) is centrosymmetric setting with the center of spherical dividing plate (2).
Two-chamber gas receiver the most according to claim 1, it is characterized in that, described spherical dividing plate (2) be perpendicular to gas receiver body (1) axis arrange and its concave surface outer rim be provided with the side (4) coordinated with gas receiver body (1) inwall, the volume ratio of the cavity of described spherical dividing plate (2) both sides is 1/2-2.
Two-chamber gas receiver the most according to claim 2, it is characterised in that the material of described spherical dividing plate (2) is Q235B or Q345B, and its thickness is 1.5-3.5mm, and its radian is 0.7-1.2, and the width of its side (4) is 18-22mm.
Two-chamber gas receiver the most according to claim 3, it is characterised in that the material of described reinforcement (3) is Q235B or Q345B, its side is concordant with side (4), and its thickness is 1.5-3.5mm.
Two-chamber gas receiver the most according to claim 4, it is characterised in that during a diameter of 240-280mm of described gas receiver body (1), its material is Q235B;The material of described spherical dividing plate (2) and reinforcement (3) is Q235B, and a plurality of reinforcement (3) constitutes cross, and the radian of described spherical dividing plate (2) is 1.0-1.2;
During a diameter of 280-400mm of described gas receiver body (1), its material is Q345B;The material of described spherical dividing plate (2) and reinforcement (3) is Q345B, and a plurality of reinforcement (3) constitutes M shape, and the radian of described spherical dividing plate (2) is 0.7-1.0.
Two-chamber gas receiver the most according to claim 2, it is characterised in that described reinforcement (3) is fixed on concave surface and the side (4) thereof of spherical dividing plate (2) by the way of welding.
7. the preparation method of the two-chamber gas receiver as described in any one of claim 1-6, it is characterised in that said method comprising the steps of:
A, the preparation of spherical dividing plate: include carrying out sheet material successively shear blanking, blanking punched and drawing and moulding obtains spherical dividing plate (2);
B, the preparation of reinforcement and assembling thereof: include that successively sheet material is carried out shearing blanking, arcuate flanks that the concave surface with spherical dividing plate (2) coordinates is made in side and reinforcement (3) is radially welded on the concave surface of spherical dividing plate (2) composition cross or M shape along gas receiver body (1);
C, the preparation of gas receiver: spherical dividing plate (2) is welded on the inwall of gas receiver body (1).
Preparation method the most according to claim 7, it is characterized in that, the welding manner of described reinforcement (3) is: be placed on the concave surface of spherical dividing plate (2) by cross or M shape by described reinforcement (3), full weld after spot welding is fixing.
Preparation method the most according to claim 7, it is characterised in that described method includes:
During a diameter of 240-280mm of described gas receiver body (1), the material of gas receiver body (1) is Q235B, the sheet material drawing and moulding that material is Q235B is obtained the spherical dividing plate (2) that radian is 1.0-1.2, and reinforcement (3) zigzag weld that two root timber matter are Q235B is connected on the concave surface of spherical dividing plate (2) in cross;
During a diameter of 280-400mm of described gas receiver body (1), the material of gas receiver body (1) is Q345B, the sheet material drawing and moulding that material is Q345B is obtained the spherical dividing plate (2) that radian is 0.7-1.0, first the reinforcement (3) that two root timber matter are Q345B is welded in cross on the concave surface of spherical dividing plate (2), then the reinforcement (3) that four root timber matter are Q345B is welded on the concave surface of spherical dividing plate (2) in M shape.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111674378A (en) * | 2020-05-07 | 2020-09-18 | 四川丰科汽车部件有限公司 | Double-cavity aluminum-magnesium alloy air cylinder and preparation method thereof |
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US2092392A (en) * | 1934-01-23 | 1937-09-07 | Westinghouse Air Brake Co | Multiple compartment reservoir |
DE2831045A1 (en) * | 1978-07-14 | 1980-01-24 | Knorr Bremse Gmbh | Air pressure reservoir for rail vehicle brake - has chambers separated by domed partition identical to domed end walls secured in tubular housing |
JPH0942596A (en) * | 1995-08-04 | 1997-02-14 | Kokan Drum Kk | Reinforced plastic container, and manufacture thereof |
CN202115503U (en) * | 2011-06-10 | 2012-01-18 | 安徽江淮汽车股份有限公司 | Air cylinder for pneumatic brake of automobile |
CN202987130U (en) * | 2012-12-31 | 2013-06-12 | 陕西重型汽车有限公司 | Dual-chamber gas storage device |
-
2016
- 2016-06-24 CN CN201610463091.1A patent/CN106004850A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2092392A (en) * | 1934-01-23 | 1937-09-07 | Westinghouse Air Brake Co | Multiple compartment reservoir |
DE2831045A1 (en) * | 1978-07-14 | 1980-01-24 | Knorr Bremse Gmbh | Air pressure reservoir for rail vehicle brake - has chambers separated by domed partition identical to domed end walls secured in tubular housing |
JPH0942596A (en) * | 1995-08-04 | 1997-02-14 | Kokan Drum Kk | Reinforced plastic container, and manufacture thereof |
CN202115503U (en) * | 2011-06-10 | 2012-01-18 | 安徽江淮汽车股份有限公司 | Air cylinder for pneumatic brake of automobile |
CN202987130U (en) * | 2012-12-31 | 2013-06-12 | 陕西重型汽车有限公司 | Dual-chamber gas storage device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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