CN106004809B - Boosting battery assembler's entrucking - Google Patents
Boosting battery assembler's entrucking Download PDFInfo
- Publication number
- CN106004809B CN106004809B CN201610552762.1A CN201610552762A CN106004809B CN 106004809 B CN106004809 B CN 106004809B CN 201610552762 A CN201610552762 A CN 201610552762A CN 106004809 B CN106004809 B CN 106004809B
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- Prior art keywords
- battery
- slideway
- downlink
- battery pack
- assembler
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- 230000000694 effects Effects 0.000 claims abstract description 21
- 238000000429 assembly Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 15
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 12
- 239000010962 carbon steel Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 239000003351 stiffener Substances 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 238000000137 annealing Methods 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000007747 plating Methods 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 230000009184 walking Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000005611 electricity Effects 0.000 description 3
- 241000156302 Porcine hemagglutinating encephalomyelitis virus Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The present invention relates to a kind of boosting battery assembler entruckings, belong to the technical field of Automobile Design and Manufacturing.Boosting battery assembler's entrucking of the present invention, including cart component, battery activity limit assembly, battery slide assemblies and battery limiting component；The rear end of frame on the car body is arranged in battery limiting component, and battery limiting component is by fixing limit lining bar, and the fixation limiting plate composition on fixed limit lining bar；Battery activity limit assembly is installed on the car body the middle part of frame, and battery activity limit assembly includes movable support shaft, and movable supporting plate is equipped in movable support shaft, movable limiting plate is provided on movable supporting plate；Battery slide assemblies include straight trip slideway and downlink slideway.The boosting battery assembler entrucking of the present invention can be reduced operating personnel by semi-mechanized operation mode, improve assembly safety, and improve assembling quality, greatly reduced cost input and improved dress and send efficiency.
Description
Technical field
The present invention relates to the technical fields of Automobile Design and Manufacturing, it is more particularly related to a kind of boosting battery
Assembler's entrucking.
Background technology
PHEV hybrid power vehicle assembling process needs assemble the battery pack for the kg more than 120 that weighs, the position of assembly
Mostly back seat rear；The assembly and repair in this space are operated to personnel according at very big difficulty.In the prior art, this
PHEV hybrid electric vehicles are slowly moved to assembly using four people in the assembly of pilot stage by rope, crowbar and sliding
Position, this assembling form appropriation of labour power and efficiency is very low, while the battery for the kg more than 120 that weighs in personnel's operating process to depositing
In major safety risks；Vehicle body is caused much to collide with and scratch under different Impact directions using crowbar and battery, seriously
So that assembling quality declines and the rising of cost.
Invention content
In order to solve above-mentioned technical problem in the prior art, the purpose of the present invention is to provide a kind of assembly of boosting battery
Fixture vehicle.
In order to achieve the above-mentioned object of the invention, present invention employs following technical schemes：
A kind of boosting battery assembler entrucking, it is characterised in that：Including cart component, battery activity limit assembly, battery
Slide assemblies and battery limiting component；The cart component includes connecting shelves by frame, car body lower frame, upper and lower frames on car body
The vehicle body frame being formed by connecting with upper and lower frames crosspiece, connection support shelves, described before the vehicle body frame upper front end is provided with
It is additionally provided with stiffener plate between preceding connection support shelves and the vehicle body frame；The lower part four corners of the vehicle body frame are equipped with
Connecting plate is taken turns, traveling wheel is installed under the wheel connecting plate；The battery limiting component is arranged on the car body after frame
End, the battery limiting component is by fixing limit lining bar, and the fixation limiting plate composition on the fixed limit lining bar；
The battery activity limit assembly is installed on the car body the middle part of frame, and the battery activity limit assembly includes that activity is propped up
Axis is supportted, movable supporting plate is installed in the movable support shaft, movable limiting plate is provided on the movable supporting plate；The electricity
Pond slide assemblies include straight trip slideway and downlink slideway, the straight trip installation of slide track on the car body on the two sides of frame,
The end of the straight trip slideway is abutted close to the battery limiting component, the front end of the straight trip slideway with the downlink slideway；
For the downlink installation of slide track between support fixed block and limit end, the front end of the downlink slideway passes through fixed pin and limit
End connects, and the rear end of the downlink slideway is connected to by limit pin shaft on the support fixed block, the downlink slideway
Support backing plate is provided with below stage casing, the support backing plate is mounted on the support protective block.
Wherein, two traveling wheels of the wheel frame rear end be strap brake universal wheel, two of wheel frame front end
Traveling wheel is directional wheel.
Wherein, the vehicle body frame upper rear end is provided with pushing hands bar.
Wherein, the movable limiting plate is process using nylon material；The support non-slipping block uses polyurethane material
It is process.
In order to ensure that good toughness, intensity and plasticity, the movable supporting plate support fixed plate, limit pin shaft and consolidates
Rationed marketing is made of carbon steel, and the carbon steel contains by percentage to the quality：0.42~0.48% C, 0.17~0.37%
Si, 0.50~0.80% Mn, 0.01~0.25% Cr, 0.01~0.25% Ni, 0.01~0.25% Cu, P≤
0.035%, S≤0.035%, surplus are Fe and inevitable impurity.The carbon steel is made annealing treatment at 820~900 DEG C,
Then quenching treatment is carried out at 820~830 DEG C, and temper is finally carried out at 580~620 DEG C.The tensile strength of the carbon steel
Not less than 600Mpa, yield strength is not less than 355Mpa, and ballistic work is more than 39J.
The second aspect of the present invention further relates to the method using above-mentioned boosting battery assembler entrucking assembly battery.
Method of the present invention, includes the following steps：
(1) boosting battery assembler's entrucking is moved to battery pack memory block, battery activity limit assembly is rotated upright
To form a battery pack groove with battery limiting component, battery pack is sling and is placed on the electricity by cucurbit and suspender auxiliary
On the group groove of pond；
(2) it pushes the boosting battery assembler entrucking for being loaded with battery pack to battery assembly station vehicle tail portion, locks band and stop
It is positioned, is fixed on downlink slideway on support fixed block by limiting pivot pin after positioning small handcart, limit after the universal wheel of vehicle
Position end is overlapped on vehicle body inner bottom plating suitable position, while allowing support protective block to be supported on back door threshold and excessively being supported and prevented
Shield is completed downlink slideway and is fixed；
(3) rotation of battery activity limit assembly is kept flat so that battery pack is not limited in straight trip slideway front end, Jin Erke
To be cooperated by two people while battery pack being pushed to contact downlink slideway by keeping straight on forward slip on slideway, along downlink slideway
Slowly so that battery pack slides into vehicle body；
(4) it extracts downlink slideway and supports the limit pivot pin of fixed block, unlock universal wheel, pulling small handcart to move backward makes
It is detached from downlink slideway, behind the position that battery pack is then adjusted using downlink slideway as crowbar, takes out downlink slideway by battery pack
It is fixed to complete battery assembly.
Compared with prior art, boosting battery assembler entrucking of the present invention has the advantages that：
The boosting battery assembler entrucking of the present invention can be reduced operating personnel by semi-mechanized operation mode, be improved
Assembly safety, and improve assembling quality, greatly reduce cost input and improve efficiency of assembling.
Description of the drawings
Fig. 1 is the structural schematic diagram of boosting battery assembler's entrucking of embodiment 1.
Fig. 2 is that the schematic diagram of battery is assembled in boosting battery assembler's entrucking of embodiment 1.
Meaning in figure representated by each reference numeral is respectively：Frame on 101- car bodies；102- upper and lower frames connects shelves；
103- upper and lower frames crosspieces；104- stiffener plates；Connection support shelves before 105-；106- trolley pushing hands bars；107- car body lower frames；
108- takes turns connecting plate；109- traveling wheels；201- activity limiting plates；202 movable supporting plates；203- movable support shafts；301- is limited
End；302- fixed pins；303- downlink slideways；304- supports backing plate；305- supports protective block；306- supports fixed block；307-
Limit pivot pin；308- straight trip slideways；401- fixes limiting plate；402- fixes limit lining bar.
Specific implementation mode
Boosting battery assembler entrucking of the present invention is further elaborated below with reference to specific embodiment, with
Those skilled in the art is helped to have more complete, accurate and deep understanding to the inventive concept of the present invention, technical solution.
Embodiment 1
As shown in Figure 1, boosting battery assembler's entrucking described in the present embodiment, including cart component, battery activity limit
Component, battery slide assemblies and battery limiting component.The cart component includes by frame on car body 101, car body lower frame
107, the vehicle body frame that upper and lower frames connection shelves 102 and upper and lower frames crosspiece 103 are formed by connecting.The vehicle body frame upper front end
Connection support shelves 105 before being provided with are additionally provided with stiffener plate before described between connection support shelves 105 and the vehicle body frame
104；The lower part four corners of the vehicle body frame are equipped with wheel connecting plate 108, and traveling wheel is equipped under the wheel connecting plate 108
109.The rear end of the frame on the car body is arranged in the battery limiting component, and the battery limiting component is by fixing limit lining bar
402, and the composition of fixation limiting plate 401 on the fixed limit lining bar 402.The battery activity limit assembly installation
The middle part of frame on the car body, the battery activity limit assembly include movable support shaft 203, the movable support shaft
Movable supporting plate 202 is installed on 203, movable limiting plate 201 is provided on the movable supporting plate 202.The battery sliding
Component includes straight trip slideway 308 and downlink slideway 303, and the two sides of the frame on the car body are arranged in the straight trip slideway 308
On, the end of the straight trip slideway 308 is close to the battery limiting component, the front end of the straight trip slideway 308 and the downlink
Slideway 303 abuts；The setting of downlink slideway 303 is between support fixed block 306 and limit end 301, the downlink slideway
303 front end is connect by fixed pin 302 with limit end 301, and the rear end of the downlink slideway 303 passes through limit pin shaft 307
It is connected on the support fixed block 306, support backing plate 304, the support is provided with below the stage casing of the downlink slideway 303
Backing plate 304 is mounted on the support protective block 305.Two traveling wheels of the wheel frame rear end are the universal of strap brake
Two traveling wheels of wheel, wheel frame front end are directional wheel.The vehicle body frame upper rear end is provided with pushing hands bar 106.It is described
Movable limiting plate is process using nylon material；The support non-slipping block is process using polyurethane material.In order to ensure
Good toughness, intensity and plasticity, the movable supporting plate, support fixed plate, limit pin shaft and fixed pin are made of carbon steel, and
And the carbon steel contains by percentage to the quality：0.42~0.48% C, 0.17~0.37% Si, 0.50~0.80%
Mn, 0.01~0.25% Cr, 0.01~0.25% Ni, 0.01~0.25% Cu, P≤0.035%, S≤0.035%,
Surplus is Fe and inevitable impurity.The carbon steel is made annealing treatment at 820~900 DEG C, then 820~830 DEG C into
Row quenching treatment finally carries out temper at 580~620 DEG C.The tensile strength of the carbon steel is not less than 600Mpa, and surrender is strong
Degree is not less than 355Mpa, and ballistic work is more than 39J.
Using the method for above-mentioned boosting battery assembler entrucking assembly or disassembly battery, include the following steps：It first, will be auxiliary
Battery assembler's entrucking is helped to be moved to battery pack memory block, by the rotation of battery activity limit assembly uprightly thus with battery limiting group
Part forms a battery pack groove, slings battery pack by cucurbit and suspender auxiliary and is placed on the battery pack groove；Then,
Push the boosting battery assembler entrucking for being loaded with battery pack to battery assembly station vehicle tail portion, after the universal wheel for lockking strap brake
It is positioned, is fixed on downlink slideway on support fixed block by limiting pivot pin after positioning small handcart, limit end is overlapped on
Vehicle body inner bottom plating suitable position, while allowing support protective block to be supported on back door threshold and excessively being supported and protected, complete downlink
Slideway is fixed；Then, the rotation of battery activity limit assembly being kept flat so that battery pack is not limited in straight trip slideway front end, into
And can be cooperated by two people while battery pack being pushed to contact downlink slideway by keeping straight on forward slip on slideway, along downlink
Slideway slowly makes battery pack slide into vehicle body；Finally, it extracts downlink slideway and supports the limit pivot pin of fixed block, unlock universal
Wheel pulls small handcart to move backward and disengages it from downlink slideway, the position of battery pack is then adjusted using downlink slideway as crowbar
Afterwards, it takes out downlink slideway and battery pack is fixed into completion battery assembly.Battery removes process using battery pack fixing bolt is loosened, and prizes
Its battery pack fills in downlink slideway and battery pack is adjusted on slideway, and downlink slideway is made to connect small handcart, along downlink
It is that it carries out battery that movable battery limited block has been removed in sliding after pushing to straight trip slideway close to after battery limiting block on slideway
Limit, small handcart is pulled away complete dismantlement work after the completion.Battery removes process using battery pack fixing bolt is loosened, and prizes its electricity
Pond group fills in downlink slideway and battery pack is adjusted on slideway, and downlink slideway is made to connect small handcart, along downlink slideway
It is that it limits battery that upper sliding has removed movable battery limited block close to after battery limiting block after pushing to straight trip slideway,
Small handcart is pulled away after the completion and completes dismantlement work.
Safety is improved using boosting battery assembler's entrucking of the present embodiment, reduces personnel's input, it can be fine
It improves assembling quality, reduce cost, and improve production efficiency.
For the ordinary skill in the art, specific embodiment is only exemplarily described the present invention,
Obviously the present invention specific implementation is not subject to the restrictions described above, as long as use the inventive concept and technical scheme of the present invention into
The improvement of capable various unsubstantialities, or it is not improved by the present invention design and technical solution directly apply to other occasions
, within protection scope of the present invention.
Claims (5)
1. a kind of boosting battery assembler entrucking, it is characterised in that：It is slided including cart component, battery activity limit assembly, battery
Dynamic component and battery limiting component；The cart component include by frame on car body, car body lower frame, upper and lower frames connection shelves and
The vehicle body frame that upper and lower frames crosspiece is formed by connecting, connection support shelves before the vehicle body frame upper front end is provided with, before described
It is additionally provided with stiffener plate between connection support shelves and the vehicle body frame；The lower part four corners of the vehicle body frame are equipped with wheel
Connecting plate is equipped with traveling wheel under the wheel connecting plate；The rear end of the frame on the car body is arranged in the battery limiting component,
The battery limiting component is by fixing limit lining bar, and the fixation limiting plate composition on the fixed limit lining bar；Institute
The middle part that battery activity limit assembly is installed on the car body frame is stated, the battery activity limit assembly includes movable supporting
Axis is equipped with movable supporting plate in the movable support shaft, movable limiting plate is provided on the movable supporting plate；The battery
Slide assemblies include straight trip slideway and downlink slideway, and the straight trip installation of slide track is on the car body on the two sides of frame, institute
The end of straight trip slideway is stated close to the battery limiting component, the front end of the straight trip slideway is abutted with the downlink slideway；Institute
Downlink installation of slide track is stated between support fixed block and limit end, the front end of the downlink slideway passes through fixed pin and positive stop end
Head connection, the rear end of the downlink slideway is connected to by limit pin shaft on the support fixed block, in the downlink slideway
Section lower section is provided with support backing plate, and the support backing plate is mounted on support protective block；The activity limiting plate uses nylon material
Material is process, and the support protective block is process using polyurethane material；The movable supporting plate, support fixed plate, limit
Position axis pin and fixed pin are made of carbon steel.
2. boosting battery assembler entrucking according to claim 1, it is characterised in that：Two walkings of wheel frame rear end
Wheel is the universal wheel of strap brake, and two traveling wheels of wheel frame front end are directional wheel.
3. boosting battery assembler entrucking according to claim 1, it is characterised in that：The vehicle body frame upper rear end is set
It is equipped with pushing hands bar.
4. boosting battery assembler entrucking according to claim 1, it is characterised in that：The carbon steel is by percentage to the quality
Contain：0.42~0.48% C, 0.17~0.37% Si, 0.50~0.80% Mn, 0.01~0.25% Cr, 0.01
~0.25% Ni, 0.01~0.25% Cu, P≤0.035%, S≤0.035%, surplus are Fe and inevitable impurity；
The carbon steel is made annealing treatment at 820~900 DEG C, quenching treatment is then carried out at 820~830 DEG C, finally 580~620
DEG C carry out temper；The tensile strength of the carbon steel is not less than 600Mpa, and yield strength is not less than 355Mpa, and ballistic work is more than
39J。
5. a kind of assembly method of battery pack, it is characterised in that use 1~4 any one of them boosting battery assembly tooling of right
Vehicle, the assembly method include the following steps：
(1) boosting battery assembler's entrucking is moved to battery pack memory block, by battery activity limit assembly rotation uprightly to
A battery pack groove is formed with battery limiting component, battery pack is sling and is placed on the battery pack by cucurbit and suspender auxiliary
On groove；
(2) it pushes the boosting battery assembler entrucking for being loaded with battery pack to battery assembly station vehicle tail portion, locks strap brake
It is positioned, is fixed on downlink slideway on support fixed block by limiting pivot pin after positioning small handcart, positive stop end after universal wheel
Head is overlapped on vehicle body inner bottom plating suitable position, while allowing support protective block to be supported on back door threshold and excessively being supported and protected,
Downlink slideway is completed to fix；
(3) rotation of battery activity limit assembly is kept flat so that battery pack is not limited in straight trip slideway front end, and then can be led to
It crosses two people cooperation while pushing battery pack forward slip and then contact downlink slideway on straight trip slideway, slowly along downlink slideway
So that battery pack slides into vehicle body；
(4) it extracts downlink slideway and supports the limit pivot pin of fixed block, unlock universal wheel, pulling small handcart to move backward keeps it de-
From downlink slideway, behind the position that battery pack is then adjusted using downlink slideway as crowbar, takes out downlink slideway and fix battery pack
Complete battery assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610552762.1A CN106004809B (en) | 2016-07-14 | 2016-07-14 | Boosting battery assembler's entrucking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610552762.1A CN106004809B (en) | 2016-07-14 | 2016-07-14 | Boosting battery assembler's entrucking |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106004809A CN106004809A (en) | 2016-10-12 |
| CN106004809B true CN106004809B (en) | 2018-10-19 |
Family
ID=57118331
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610552762.1A Active CN106004809B (en) | 2016-07-14 | 2016-07-14 | Boosting battery assembler's entrucking |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110600649B (en) * | 2019-09-17 | 2021-11-16 | 天津科斯特汽车技术有限责任公司 | Power battery's mounting structure |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202138354U (en) * | 2011-06-29 | 2012-02-08 | 杭州市电力局 | Support for battery replacement of electric automobile |
| EP2298691B1 (en) * | 2009-09-18 | 2012-10-24 | Jungheinrich Aktiengesellschaft | Battery removal device for a vehicle, in particular an electric industrial truck and locking device for such a battery removal device |
| CN103770755A (en) * | 2014-02-13 | 2014-05-07 | 上海中科力帆电动汽车有限公司 | Manual battery changing automobile |
| CN204605869U (en) * | 2015-04-10 | 2015-09-02 | 康迪电动汽车（上海）有限公司 | Electronlmobil deliverance apparatus car |
| CN205951930U (en) * | 2016-07-14 | 2017-02-15 | 阿尔特汽车技术股份有限公司 | Auxiliary battery assembly fixture car |
-
2016
- 2016-07-14 CN CN201610552762.1A patent/CN106004809B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2298691B1 (en) * | 2009-09-18 | 2012-10-24 | Jungheinrich Aktiengesellschaft | Battery removal device for a vehicle, in particular an electric industrial truck and locking device for such a battery removal device |
| CN202138354U (en) * | 2011-06-29 | 2012-02-08 | 杭州市电力局 | Support for battery replacement of electric automobile |
| CN103770755A (en) * | 2014-02-13 | 2014-05-07 | 上海中科力帆电动汽车有限公司 | Manual battery changing automobile |
| CN204605869U (en) * | 2015-04-10 | 2015-09-02 | 康迪电动汽车（上海）有限公司 | Electronlmobil deliverance apparatus car |
| CN205951930U (en) * | 2016-07-14 | 2017-02-15 | 阿尔特汽车技术股份有限公司 | Auxiliary battery assembly fixture car |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106004809A (en) | 2016-10-12 |
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