CN106003561B - A kind of electromagnetic wire coil injection moulding process and injection mold - Google Patents

A kind of electromagnetic wire coil injection moulding process and injection mold Download PDF

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Publication number
CN106003561B
CN106003561B CN201610393957.6A CN201610393957A CN106003561B CN 106003561 B CN106003561 B CN 106003561B CN 201610393957 A CN201610393957 A CN 201610393957A CN 106003561 B CN106003561 B CN 106003561B
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China
Prior art keywords
mold
mold insert
fixed plate
injection
magnetic stripe
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CN201610393957.6A
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Chinese (zh)
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CN106003561A (en
Inventor
高新忠
孙亮
邓杰
洪城军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qufu Xin Da Intelligent Technology Co., Ltd.
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Hangzhou Sinodod Electric Co Ltd
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Priority to CN201610393957.6A priority Critical patent/CN106003561B/en
Publication of CN106003561A publication Critical patent/CN106003561A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds

Abstract

The invention discloses a kind of electromagnetic wire coil injection moulding process, this method is first to mold, then mold insert is ejected, and then places magnetic stripe, matched moulds after then mold insert is resetted, and finally carries out the integrated injection forming of drum and magnetic stripe;Re-molded after injection molding and eject mold insert, taken out product after mold insert ejection, then carry out circulation production.According to the injection mold constructed by the above method, it includes upper mould (1), lower mold fixed plate (2) is provided with below upper mould (1);Mold insert push rod (3) is connected with lower mold fixed plate (2), the both ends of mold insert push rod (3) are connected to the mold insert (5) and liftout plate (6) of fixed magnetic stripe (4), and mold insert (5) is between upper mould (1) and lower mold fixed plate (2).The present invention can not only improve production efficiency, also with production cost is low, easy to use, product qualification rate is high and the advantages of good product quality.

Description

A kind of electromagnetic wire coil injection moulding process and injection mold
Technical field
The present invention relates to a kind of electromagnetic wire coil injection moulding process and injection mold, the electromagnetic wire coil note of particularly a kind of integral type Molding process and injection mold.
Background technology
Existing electromagnetic oven wire coil generally comprise support, rack-mount drum magnetic stripe and be wound on support around Line group;Wherein, support typically carrys out injection molding using injection mold, and is being molded by coiling tooth and magnetic stripe mounting groove;In coiling The winding slot that certain space is formed between tooth is used for coiling coiling group, and magnetic stripe is arranged on into branch from bottom to top by magnetic stripe mounting groove On frame, magnetic stripe is adhesively fixed in blend compounds water, prevents coming off for magnetic stripe.This injection moulding process only injection molding support in production, Additionally mounted magnetic stripe is also needed to after the completion of injection, also needs to use glue bonding when magnetic stripe is installed, and waits glue dry and hard, not only Production efficiency is relatively low, and production cost is higher.Therefore, existing electromagnetic wire coil injection moulding process there is production efficiency it is relatively low and The problem of production cost is higher.
The content of the invention
It is an object of the present invention to provide a kind of electromagnetic wire coil injection moulding process and injection mold.The present invention can not only carry High efficiency, also with production cost it is low the advantages of.
Technical scheme:A kind of electromagnetic wire coil injection moulding process, comprises the following steps:
A, mold, upper mould is opened;
B, mold insert is ejected, and drives mold insert push rod to move up by liftout plate, and mold insert is ejected into the type in lower mold fixed plate Chamber;
C, magnetic stripe is placed, multiple magnetic stripes are placed on multiple mold inserts correspondingly;
D, mold insert resets, and liftout plate drives mold insert push rod to move down, and mold insert is returned in the die cavity in lower mold fixed plate;
E, matched moulds, upper mould is closed, makes mold insert and magnetic stripe between upper die and lower die fixed plate;
F, injection molding, it is molded using injection machine, by drum and magnetic stripe integrated injection forming;
G, step a and step b are re-started after injection molding, will be taken out product after mold insert ejection lower mold fixed plate;Take Step c is carried out after going out and starts the cycle over production.
In a kind of foregoing electromagnetic wire coil injection moulding process, ejection is arranged with the mold insert push rod in the step b and resets bullet Spring, ejection back-moving spring are compressed, are then resetted in step d, liftout plate is moved down automatically in stepb.
In a kind of foregoing electromagnetic wire coil injection moulding process, when being molded in the step f, mold insert and lower mold fixed plate it Between stress spring row buffering is entered to the crimp force that magnetic stripe is subject to.
According to the injection mold constructed by a kind of foregoing electromagnetic wire coil injection moulding process, including upper mould, set below upper mould It is equipped with lower mold fixed plate;Mold insert push rod is connected with lower mold fixed plate, the both ends of mold insert push rod are connected to fixed magnetic The mold insert and liftout plate of bar, mold insert is between upper die and lower die fixed plate.
In foregoing injection mold, ejection back-moving spring is also arranged with the mold insert push rod, ejection back-moving spring is located at Between lower mold fixed plate and liftout plate, mold insert is facilitated to retract automatically original position.
In foregoing injection mold, the position of the mold insert is corresponding with the position of the magnetic stripe on drum, can put simultaneously Put all magnetic stripes on drum.
In foregoing injection mold, stress spring is provided between the mold insert and lower mold fixed plate, buffering can be played Effect, place magnetic stripe fracture.
In foregoing injection mold, the stress spring is provided with two, and is located at the both ends of mold insert bottom surface respectively;It is described Mold insert push rod is connected with the middle part of mold insert bottom surface;Mold insert uniform force can be made, prevent magnetic stripe position from off normal occur, improve product Quality.
In foregoing injection mold, the opening position that mold insert is corresponded in the lower mold fixed plate is provided with die cavity.
In foregoing injection mold, the height of the mold insert push rod is more than the height of lower mold fixed plate, can be completely by edge Part ejects lower mold fixed plate, facilitates the placement of magnetic stripe to fix, convenient use.
Compared with prior art, present invention improves over existing electromagnetic wire coil injection moulding process and injection mold, setting is passed through Mold insert fixes the position of magnetic stripe, can directly wrap magnetic stripe in injection and be moulded in support, realizes support and magnetic stripe Integral type is molded, and is eliminated the bonding of glue, is not only increased production efficiency, also reduces production cost;Ejected by setting Plate and mold insert push rod, mold insert can be ejected to lower mold fixed plate, eject die cavity, make the empty avoiding space around mold insert big and without dry Relate to, facilitate placement and fixation of the magnetic stripe on mold insert, additionally it is possible to eject product after completing to be molded, convenient use.In addition, this Invention is also provided with ejecting back-moving spring, and mold insert can be made after the completion of taking out product, placing magnetic stripe in ejection back-moving spring Restoring force effect is lower to be returned, and is made mold insert automatically in retraction die cavity, is further facilitated use;By setting stress spring 8 can also The crimp force born during to injection on magnetic stripe enters row buffering, prevents magnetic stripe to be broken, and improves product qualification rate;By setting two companies The stress spring at mold insert bottom surface both ends is connect, and mold insert push rod is made mold insert uniform force, prevent magnetic stripe with being connected in the middle part of mold insert There is off normal, improve product quality.Therefore, the present invention can not only improve production efficiency, also with production cost it is low, use The advantages of convenient, product qualification rate height and good product quality.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the operation principle of the present invention.
Mark in accompanying drawing for:The upper moulds of 1-, 2- lower mold fixed plates, 3- mold insert push rods, 4- magnetic stripes, 5- mold inserts, 6- liftout plates, 7- ejects back-moving spring, 8- stress springs, 9- die cavities.
Embodiment
With reference to embodiment, the present invention is further illustrated, but is not intended as the foundation limited the present invention.
Embodiment.A kind of electromagnetic wire coil injection moulding process, as shown in Figure 1, 2, comprises the following steps:
A, mold, upper mould 1 is opened;
B, mold insert 5 ejects, and drives mold insert push rod 3 to move up by liftout plate 6, mold insert 5 is ejected in lower mold fixed plate 2 Die cavity 9;(the compression ejection of liftout plate 6 back-moving spring 7)
C, magnetic stripe 4 is placed, multiple magnetic stripes 4 are placed and secured on multiple mold inserts 5 correspondingly;
D, mold insert 5 resets, and liftout plate 6 drives mold insert push rod 3 to move down, and mold insert 5 is returned to the type in lower mold fixed plate 2 In chamber 9;(unclamping liftout plate 6, liftout plate 6 is pressed downward by ejection back-moving spring 7, liftout plate 6 is moved down automatically)
E, matched moulds, upper mould 1 is closed, makes mold insert 5 and magnetic stripe 4 between upper mould 1 and lower mold fixed plate 2, i.e., positioned at type In chamber 9;
F, injection molding, it is molded using injection machine, by drum and the integrated injection forming of magnetic stripe 4;
G, step a and step b are re-started after injection molding, mold insert 5 is ejected and taken out product after die cavity 9;After taking-up Carry out step c and start the cycle over production.
Ejection back-moving spring 7 is arranged with mold insert push rod 3 in the step b, ejection back-moving spring 7 enters in stepb Row compression, then resets in step d, liftout plate 6 is moved down automatically.When being molded in the step f, the He of mold insert 5 The crimp force that stress spring 8 between lower mold fixed plate 2 is subject to magnetic stripe 4 enters row buffering, prevents magnetic stripe 4 to be broken.
According to the injection mold constructed by a kind of foregoing electromagnetic wire coil injection moulding process, form as shown in Figure 1, 2, including it is upper Mould 1, the lower section of upper mould 1 are provided with lower mold fixed plate 2;Mold insert push rod 3 is connected with lower mold fixed plate 2, mold insert push rod 3 Both ends are connected to the mold insert 5 and liftout plate 6 of fixed magnetic stripe 4, and mold insert 5 is between upper mould 1 and lower mold fixed plate 2.
Ejection back-moving spring 7 is also arranged with the mold insert push rod 3, ejection back-moving spring 7 is located at lower mold fixed plate 2 and top Between ejecting plate 6.The position of the mold insert 5 is corresponding with the position of the magnetic stripe 4 on drum;The mold insert 5 and lower mold fixed plate 2 it Between be provided with stress spring 8;The stress spring 8 is provided with two, and is located at the both ends of the bottom surface of mold insert 5 respectively;The mold insert Push rod 3 is connected with the middle part of the bottom surface of mold insert 5;The opening position that mold insert 5 is corresponded in the lower mold fixed plate 2 is provided with die cavity 9;The edge The height of part push rod 3 is more than the height of lower mold fixed plate 2.

Claims (10)

1. a kind of electromagnetic wire coil injection moulding process, it is characterised in that comprise the following steps:
A, mold, upper mould is opened;
B, mold insert is ejected, and drives mold insert push rod to move up by liftout plate, and mold insert is ejected into the die cavity in lower mold fixed plate;
C, magnetic stripe is placed, multiple magnetic stripes are placed on multiple mold inserts correspondingly;
D, mold insert resets, and liftout plate drives mold insert push rod to move down, and mold insert is returned in the die cavity in lower mold fixed plate;
E, matched moulds, upper mould is closed, makes mold insert and magnetic stripe between upper die and lower die fixed plate;
F, injection molding, it is molded using injection machine, by drum and magnetic stripe integrated injection forming;
G, step a and step b are re-started after injection molding, will be taken out product after mold insert ejection lower mold fixed plate;After taking-up Carry out step c and start the cycle over production.
A kind of 2. electromagnetic wire coil injection moulding process according to claim 1, it is characterised in that:Mold insert top in the step b Ejection back-moving spring is arranged with bar, ejection back-moving spring is compressed, is then resetted in step d, make ejection in stepb Plate moves down automatically.
A kind of 3. electromagnetic wire coil injection moulding process according to claim 2, it is characterised in that:It is molded in the step f When, the stress spring between mold insert and lower mold fixed plate enters row buffering to the crimp force that magnetic stripe is subject to.
4. the injection mold constructed by a kind of electromagnetic wire coil injection moulding process according to claim 1,2 or 3, its feature exist In:Including upper mould (1), lower mold fixed plate (2) is provided with below upper mould (1);Lower mold fixed plate is connected with mold insert on (2) Push rod (3), the both ends of mold insert push rod (3) are connected to the mold insert (5) and liftout plate (6) of fixed magnetic stripe (4), mold insert (5) position Between Yu Shangmo (1) and lower mold fixed plate (2).
5. injection mold according to claim 4, it is characterised in that:It is multiple that ejection is also arranged with the mold insert push rod (3) Position spring (7), ejection back-moving spring (7) are located between lower mold fixed plate (2) and liftout plate (6).
6. injection mold according to claim 4, it is characterised in that:Magnetic stripe on the position and drum of the mold insert (5) (4) position is corresponding.
7. injection mold according to claim 4, it is characterised in that:Set between the mold insert (5) and lower mold fixed plate (2) It is equipped with stress spring (8).
8. injection mold according to claim 7, it is characterised in that:The stress spring (8) is provided with two, and position respectively In the both ends of mold insert (5) bottom surface;The mold insert push rod (3) is connected with the middle part of mold insert (5) bottom surface.
9. injection mold according to claim 4, it is characterised in that:Mold insert (5) is corresponded on the lower mold fixed plate (2) Opening position is provided with die cavity (9).
10. the injection mold according to any claim in claim 4 to 9, it is characterised in that:The mold insert push rod (3) height is more than the height of lower mold fixed plate (2).
CN201610393957.6A 2016-06-03 2016-06-03 A kind of electromagnetic wire coil injection moulding process and injection mold Active CN106003561B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610393957.6A CN106003561B (en) 2016-06-03 2016-06-03 A kind of electromagnetic wire coil injection moulding process and injection mold

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Application Number Priority Date Filing Date Title
CN201610393957.6A CN106003561B (en) 2016-06-03 2016-06-03 A kind of electromagnetic wire coil injection moulding process and injection mold

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CN106003561B true CN106003561B (en) 2017-12-22

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* Cited by examiner, † Cited by third party
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CN106671350B (en) * 2017-01-18 2022-09-13 沙洲职业工学院 Secondary injection mold of two-material cover body
CN109719888A (en) * 2018-12-28 2019-05-07 南通华梦聚氨酯材料有限公司 A kind of car insurance band noise box and its production method
CN110039719A (en) * 2019-04-23 2019-07-23 重庆稳稳科技有限公司 Self-adapting type injection mold system
CN110039720A (en) * 2019-04-23 2019-07-23 重庆稳稳科技有限公司 The injection mold of energy automatic and accurate feeding
CN110039721B (en) * 2019-04-23 2021-12-21 杭州索凯实业有限公司 Driving system for high-precision injection mold
CN113478741A (en) * 2021-06-16 2021-10-08 扬州嘉恒机械制造有限公司 Injection mold for automobile part machining

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JPH03230928A (en) * 1990-02-05 1991-10-14 Akebonokawa Denki Seisakusho:Kk Mold unit for injection molding
CN2730072Y (en) * 2004-03-12 2005-09-28 彭玉光 Coil disc of electromagnetic furnace
CN201414236Y (en) * 2009-06-05 2010-02-24 何卓雄 Coil panel heated by electromagnetic induction
CN103929842B (en) * 2013-01-10 2016-08-03 美的集团股份有限公司 Coil panel assembly and the manufacture method of coil panel assembly
CN203136226U (en) * 2013-03-22 2013-08-14 美的集团股份有限公司 Coil panel support component and its mold
CN104066218B (en) * 2013-03-22 2017-09-19 美的集团股份有限公司 Coil bracket component and its mould and manufacture method
CN205660990U (en) * 2016-06-03 2016-10-26 杭州信多达电器有限公司 Injection mold for electromagnetic wire coil

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Effective date of registration: 20180926

Address after: 273100 1 road four, industrial park, Qufu, Jining, Shandong

Patentee after: Qufu Xin Da Intelligent Technology Co., Ltd.

Address before: 311228 Linjiang Industrial Park, Xiaoshan District, Hangzhou, Zhejiang, No. 2977, No. six road.

Patentee before: Hangzhou Sinodod Electric Co., Ltd.