CN106003402A - Concrete distributor used for vertical combination formwork - Google Patents
Concrete distributor used for vertical combination formwork Download PDFInfo
- Publication number
- CN106003402A CN106003402A CN201610555080.6A CN201610555080A CN106003402A CN 106003402 A CN106003402 A CN 106003402A CN 201610555080 A CN201610555080 A CN 201610555080A CN 106003402 A CN106003402 A CN 106003402A
- Authority
- CN
- China
- Prior art keywords
- distributing trolley
- vertical combination
- horizontal direction
- concrete
- drive mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention relates to a concrete distributor used for a vertical combination formwork. The concrete distributor comprises the vertical combination formwork. The upper portion of the vertical combination formwork is provided with a walking guide rail, a distributing trolley and a movable installation rack, wherein the movable installation rack is used for installing the distributing trolley. The distributing trolley is slidably installed on the movable installation rack in the first horizontal direction. A first driving mechanism drives the distributing trolley to move in the first horizontal direction. The movable installation rack is slidably installed on the walking guide rail in the second horizontal direction. A second driving mechanism drives the movable installation rack to move in the second horizontal direction. The first horizontal direction is perpendicular to the second horizontal direction. According to the provided concrete distributor used for the vertical combination formwork in the technical scheme, various defects can be effectively overcome, reliable distributed concrete is provided for the vertical combination formwork, and the production of concrete prefabricated parts is ensured.
Description
Technical field
The present invention relates to concrete prefabricated element production field, be specifically related to a kind of concrete spreader for Vertical Combination mould.
Background technology
The mould producing concrete prefabricated element is mostly uncovered square groove shape mould upwards, by being provided above a concrete distributing dolly, after arranging built-in fitting in mould, by distributing trolley to mould casting concrete at mould.The discharging opening of distributing trolley is strip discharging opening, consistent with the width dimensions of mould, and distributing trolley constitutes slide-and-guide along the installation guide rail that the length direction of mould is provided above with mould and is connected cooperation.Uncovered very big due to traditional moulds, therefore the concrete of distributing trolley discharge outlet can reliably fall in mold cavity.But the Vertical Combination mould that applicant is formerly researched and developed, the structure of Vertical Combination mould refers to the patent " the Vertical Combination mould produced for concrete prefabricated element " (number of patent application: 201610030026.X) of applicant's earlier application, in mould, interval arranges die cavity along its length, as shown in Figure 1, top view for Vertical Combination mould, the finish dimensional of die cavity (label 41 in Fig. 1) is less, and the length of die cavity is relatively big, thus can there are the following problems:
1, concrete cannot drop down onto in die cavity completely, and concrete leaks at other positions of mould；
2, distributing trolley can only move in one direction, and the mold cavity width of vertical assembling die is bigger, it is impossible to meet concrete pours requirement；
3, traditional cloths dolly discharge outlet uses the stirring discharging of discharging axle, and the shaft end seal design of discharging axle is unreasonable, is easily caused mud and overflows from assembling gap, the electrical part of discharging axle axle head is produced impact.
Summary of the invention
It is an object of the invention to provide a kind of concrete spreader for Vertical Combination mould, it at least can solve said one problem, produces to provide for precast concrete and supports.
For achieving the above object, present invention employs techniques below scheme:
A kind of concrete spreader for Vertical Combination mould, including Vertical Combination mould, it is characterised in that: Vertical Combination mould be provided above walk guide rail, distributing trolley and for installing the movable frame of distributing trolley；Distributing trolley is slidably mounted on movable frame along the first horizontal direction, and the first drive mechanism is ordered about distributing trolley and moved along the first horizontal direction；Movable frame is slidably mounted on walking guide rail along the second horizontal direction, and the second drive mechanism is ordered about movable frame and moved along the second horizontal direction, and first and second horizontal direction is mutually perpendicular to arrange.
Further scheme is:
First horizontal direction is perpendicular with the length direction of distributing trolley.The deflector chute that the concrete fallen from discharge port is carried out guide it is provided with at the discharge port of distributing trolley, the length of deflector chute is consistent with the length of distributing trolley, one side portion of distributing trolley is articulated and connected with distributing trolley, constituting the jointed shaft being articulated and connected and be parallel to the length direction layout of distributing trolley, the 3rd drive mechanism is ordered about deflector chute and is rotated around jointed shaft.
Also including the sensor detecting the position of distributing trolley and control device, the data of detection are delivered to control device and are analyzed processing by sensor, control device and regulate and control the running status of first, second and third drive mechanism.The cross section outline of the discharging axle at distributing trolley discharge port is abnormity pentagon shape, and abnormity pentagon is each edge of regular pentagon shape after its body indent embayment arc.
At distributing trolley discharge port, the two ends of discharging axle are arranged in the casing of distributing trolley by axle mounting seat, use floating seal ring to seal between axle mounting seat and casing.Arrange flashboard, flashboard and the 4th drive mechanism at the discharge port of distributing trolley to be connected, the folding condition of the 4th drive mechanism regulation discharge port.
The concrete spreader of the Vertical Combination mould provided in technique scheme, it can effectively overcome above-mentioned various defect, provide reliable cloth for Vertical Combination mould, it is ensured that the production of precast concrete.
Accompanying drawing explanation
Fig. 1 is the top view of Vertical Combination mould；
Fig. 2 is the top view of the present invention；
Fig. 3 is the side view of the present invention；
Fig. 4 is the front view of the present invention；
The assembling schematic diagram of Fig. 5 deflector chute；
Fig. 6 is the structural representation that discharging axle shaft end seal is installed；
Fig. 7 is the front view of discharging axle.
Detailed description of the invention
In order to make objects and advantages of the present invention clearer, below in conjunction with embodiment, the present invention is specifically described.Should be appreciated that following word only in order to describe one or more specific embodiments of the present invention, the protection domain of not concrete to present invention request carries out considered critical.
The technical scheme that the present invention takes is as shown in Figure 2,3, 4, a kind of concrete spreader for Vertical Combination mould, including Vertical Combination mould, being provided above of Vertical Combination mould is walked guide rail 31, distributing trolley 10 and for installing the movable frame 21 of distributing trolley 10；Distributing trolley 10 is slidably mounted on movable frame 21 along the first horizontal direction, and the first drive mechanism is ordered about distributing trolley 10 and moved along the first horizontal direction；Movable frame 21 is slidably mounted on walking guide rail 31 along the second horizontal direction, and the second drive mechanism is ordered about movable frame 21 and moved along the second horizontal direction, and first and second horizontal direction is mutually perpendicular to arrange.So distributing trolley 10 just can move along first and second direction, thus reliably the Vertical Combination mould 40 of downside is carried out casting concrete.First and second drive mechanism can be motor-driven mechanism.In the present invention, distributing trolley is to improve on traditional distributing trolley (the BL2900-3ZZ model distributing trolley produced for Shaoguan Yuan Haozhu work Machinery Co., Ltd.), simply being improved discharging axle and discharging axle sealing structure of shaft end, other structure is consistent with traditional cloths dolly.
Further scheme is, as shown in Figure 5: the first horizontal direction is perpendicular with the length direction of distributing trolley 10.The deflector chute 61 that the concrete fallen from discharge port is carried out guide it is provided with at the discharge port of distributing trolley 10, the length of deflector chute 61 is consistent with the length of distributing trolley 10, one side portion of distributing trolley 10 is articulated and connected with distributing trolley 10, constitute the jointed shaft being articulated and connected and be parallel to the length direction layout of distributing trolley 10,3rd drive mechanism 53 is ordered about deflector chute 61 and is rotated around jointed shaft, and the 3rd drive mechanism 53 can be oil cylinder or cylinder composition.Regulate deflector chute 61 by the 3rd drive mechanism 53 and be in the guide position being in tilted layout obliquely, concrete is carried out water conservancy diversion, it is ensured that concrete can drop down onto in die cavity 41 reliably.And regulation deflector chute 61 overturns and dodges position to the most horizontally disposed, the movement to distributing trolley 10 is dodged.During cloth, a side portion of deflector chute 61 extends in die cavity 41, and concrete first falls in deflector chute 61 from the discharge port of distributing trolley 10, is then slid in formwork erection die cavity 41, it is achieved material mouth aligns, and is prevented effectively from and spatters material problem during cloth.
Also including the sensor detecting the position of distributing trolley 10 and control device, the data of detection are delivered to control device and are analyzed processing by sensor, control device and regulate and control the running status of first, second and third drive mechanism.Thus can be by controlling device one key operation, it is achieved the casting concrete to whole Vertical Combination mould, improve work efficiency.Being respectively arranged to constitute the roller being slidably connected on distributing trolley 10 and movable frame 21, sensor can be the rotary encoder installed on roller, accurately controls the displacement of distributing trolley 10, it is ensured that cloth position is accurate.Controlling device can use PLC to constitute.
Furthermore it is also possible to be controlled by the Profinet network (Ethernet and Profibus networking are incorporated into one) of Siemens, Control System NetWork can be divided into 3 layers: Information Level, key-course and mechanical floor (sensing/execution level).Material distributing machine switch board, converter, touch screen and Digiplex all realize data by Profinet network control technology and transmit, and Information Level is controlled and working order by the understanding equipment of PC end real time remote.By Siemens's Boyto software (STEP 7 Basic/
Professional V13) key-course is become a system, the quoting of device network information transmission i.e. network variable using Profinet network as framework configuration with mechanical floor, the variable in network can directly be quoted by Siemens's Boyto software.Automatization based on Profinet network technology has low cost and opening, it is possible to achieve remotely control, it is easy to combine with management, it is achieved control integration.
The cross section outline of the discharging axle 71 at distributing trolley 10 discharge port is abnormity pentagon shape, and abnormity pentagon is each edge of regular pentagon shape after its body indent embayment arc, as shown in Figure 7.The most more can guarantee that the discharging of concrete.At distributing trolley 10 discharge port, the two ends of discharging axle 71 are arranged in the casing of distributing trolley 10 by axle mounting seat, use floating seal ring 81 to seal, as shown in Figure 6 between axle mounting seat and casing.Using open type labyrinth floating sealing structure, the spring bearing assembly in axle mounting seat is fixed on blender housing, and change hub is fixed on discharging axle 71 by screw, and back-up ring is fixed between discharging axle 71 and change hub, and three forms rotor.Slip ring boss is fixed on blender housing, regulates change hub and the slip ring boss pressure to floating seal ring by sealing ring.And oil sealing can stop lubricating oil to overflow outside slip ring boss.Cover plate is fixed on housing, its thickness is according to practical measurement after assembling, it is ensured that and reasonably surely move the key that gap is whole shaft end seal between back-up ring, and relative area is bigger, whether control during processing, assembling gets well, by from the effect largely affecting sealing.Surely moving gap and lubricating oil is the key point of shaft end seal, less gap inherently can hinder the entrance of mud, and for sealing angle, gap is the smaller the better, but processing and fabricating is more difficult to realize.In view of processing, the concrete condition of assembling, the most surely move gap and be designed as 0.2mm；Lubricating oil is a kind of fluid, relies on its solid-state properties and hinders the entrance of mud.Solid-state properties depends on again viscosity, and viscosity is the highest, and better, but mobility is the poorest for solid-state properties, is less susceptible to pumping and injects and surely move gap.So, select No. 00 or No. 0 lithium base grease, existing certain viscosity, have again preferable mobility.
Arranging flashboard, flashboard and the 4th drive mechanism 54 at the discharge port of distributing trolley 10 to be connected, the folding condition of the 4th drive mechanism regulation discharge port, in order to the demand of satisfied different dischargings, the 4th drive mechanism 54 can be oil cylinder or cylinder composition.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; after knowing content described in the present invention; under the premise without departing from the principles of the invention; it can also be made some equal conversion and replacement, these convert on an equal basis and substitute and also should be regarded as belonging to protection scope of the present invention.
Claims (7)
1. for the concrete spreader of Vertical Combination mould, including Vertical Combination mould, it is characterised in that: being provided above of Vertical Combination mould is walked guide rail, distributing trolley and for installing the movable frame of distributing trolley；Distributing trolley is slidably mounted on movable frame along the first horizontal direction, and the first drive mechanism is ordered about distributing trolley and moved along the first horizontal direction；Movable frame is slidably mounted on walking guide rail along the second horizontal direction, and the second drive mechanism is ordered about movable frame and moved along the second horizontal direction, and first and second horizontal direction is mutually perpendicular to arrange.
Concrete spreader for Vertical Combination mould the most according to claim 1, it is characterised in that: the first horizontal direction is perpendicular with the length direction of distributing trolley.
Concrete spreader for Vertical Combination mould the most according to claim 1, it is characterized in that: at the discharge port of distributing trolley, be provided with the deflector chute that the concrete fallen from discharge port is carried out guide, the length of deflector chute is consistent with the length of distributing trolley, one side portion of distributing trolley is articulated and connected with distributing trolley, constituting the jointed shaft being articulated and connected and be parallel to the length direction layout of distributing trolley, the 3rd drive mechanism is ordered about deflector chute and is rotated around jointed shaft.
Concrete spreader for Vertical Combination mould the most according to claim 3, it is characterized in that: also include the sensor that the position of distributing trolley is detected and control device, the data of detection are delivered to control device and are analyzed processing by sensor, control device and regulate and control the running status of first, second and third drive mechanism.
Concrete spreader for Vertical Combination mould the most according to claim 3, it is characterized in that: the cross section outline of the discharging axle at distributing trolley discharge port is abnormity pentagon shape, and abnormity pentagon is each edge of regular pentagon shape after its body indent embayment arc.
Concrete spreader for Vertical Combination mould the most according to claim 3, it is characterized in that: at distributing trolley discharge port, the two ends of discharging axle are arranged in the casing of distributing trolley by axle mounting seat, between axle mounting seat and casing, use floating seal ring to seal.
Concrete spreader for Vertical Combination mould the most according to claim 1, it is characterised in that: flashboard, flashboard and the 4th drive mechanism are set at the discharge port of distributing trolley and are connected, the folding condition of the 4th drive mechanism regulation discharge port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610555080.6A CN106003402A (en) | 2016-07-14 | 2016-07-14 | Concrete distributor used for vertical combination formwork |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610555080.6A CN106003402A (en) | 2016-07-14 | 2016-07-14 | Concrete distributor used for vertical combination formwork |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106003402A true CN106003402A (en) | 2016-10-12 |
Family
ID=57118843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610555080.6A Pending CN106003402A (en) | 2016-07-14 | 2016-07-14 | Concrete distributor used for vertical combination formwork |
Country Status (1)
| Country | Link |
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| CN (1) | CN106003402A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109927162A (en) * | 2019-04-01 | 2019-06-25 | 湖南三一快而居住宅工业有限公司 | Superimposed sheet material distributing machine and its control system and control method |
| CN111655438A (en) * | 2017-11-22 | 2020-09-11 | 科森蒂诺研究与开发有限公司 | Method and system for producing slabs, tiles or sheets of artificial stone with a wide-grain effect |
| CN112549255A (en) * | 2020-11-25 | 2021-03-26 | 武汉科技大学 | Sample forming die for detecting performance of refractory gunning mix |
| CN113059677A (en) * | 2021-04-12 | 2021-07-02 | 广东博智林机器人有限公司 | Material distribution equipment and pouring process of stairs |
| CN117621217A (en) * | 2024-01-26 | 2024-03-01 | 赣州中砼机械有限公司 | Concrete precast stair pouring equipment and process thereof |
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| CN2336942Y (en) * | 1998-09-21 | 1999-09-08 | 韶关新宇建设机械有限公司 | Double-horizontal axle concrete-mixer |
| CN201141441Y (en) * | 2007-08-27 | 2008-10-29 | 河北建设集团有限公司 | Labyrinth type axle head sealing device |
| CN102745519A (en) * | 2012-06-14 | 2012-10-24 | 中煤科工集团武汉设计研究院 | Automotive loading gate |
| CN103925368A (en) * | 2014-04-30 | 2014-07-16 | 湖北新置密封件有限公司 | Labyrinth type halt sealing device |
| CN103925373A (en) * | 2014-04-30 | 2014-07-16 | 湖北新置密封件有限公司 | Labyrinth type halt two-way sealing device |
| CN204748908U (en) * | 2015-05-06 | 2015-11-11 | 北京星航机电装备有限公司 | Compound prefabricated panel cloth system |
| CN205799834U (en) * | 2016-07-14 | 2016-12-14 | 安徽海龙建筑工业有限公司 | Concrete spreader for Vertical Combination mould |
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2016
- 2016-07-14 CN CN201610555080.6A patent/CN106003402A/en active Pending
Patent Citations (7)
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| CN2336942Y (en) * | 1998-09-21 | 1999-09-08 | 韶关新宇建设机械有限公司 | Double-horizontal axle concrete-mixer |
| CN201141441Y (en) * | 2007-08-27 | 2008-10-29 | 河北建设集团有限公司 | Labyrinth type axle head sealing device |
| CN102745519A (en) * | 2012-06-14 | 2012-10-24 | 中煤科工集团武汉设计研究院 | Automotive loading gate |
| CN103925368A (en) * | 2014-04-30 | 2014-07-16 | 湖北新置密封件有限公司 | Labyrinth type halt sealing device |
| CN103925373A (en) * | 2014-04-30 | 2014-07-16 | 湖北新置密封件有限公司 | Labyrinth type halt two-way sealing device |
| CN204748908U (en) * | 2015-05-06 | 2015-11-11 | 北京星航机电装备有限公司 | Compound prefabricated panel cloth system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111655438A (en) * | 2017-11-22 | 2020-09-11 | 科森蒂诺研究与开发有限公司 | Method and system for producing slabs, tiles or sheets of artificial stone with a wide-grain effect |
| CN109927162A (en) * | 2019-04-01 | 2019-06-25 | 湖南三一快而居住宅工业有限公司 | Superimposed sheet material distributing machine and its control system and control method |
| CN109927162B (en) * | 2019-04-01 | 2024-05-24 | 湖南三一快而居住宅工业有限公司 | Superimposed sheet spreader and control system and control method thereof |
| CN112549255A (en) * | 2020-11-25 | 2021-03-26 | 武汉科技大学 | Sample forming die for detecting performance of refractory gunning mix |
| CN112549255B (en) * | 2020-11-25 | 2024-04-19 | 武汉科技大学 | Sample forming die for detecting refractory gunning material performance |
| CN113059677A (en) * | 2021-04-12 | 2021-07-02 | 广东博智林机器人有限公司 | Material distribution equipment and pouring process of stairs |
| CN117621217A (en) * | 2024-01-26 | 2024-03-01 | 赣州中砼机械有限公司 | Concrete precast stair pouring equipment and process thereof |
| CN117621217B (en) * | 2024-01-26 | 2024-04-09 | 赣州中砼机械有限公司 | Concrete precast stair pouring equipment and process thereof |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161012 |
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| RJ01 | Rejection of invention patent application after publication |