A kind of light construction bamboo matter composite construction material
Technical field
The present invention relates to a kind of a kind of light construction being combined using different bamboo matter reconfiguration of cell to be answered with bamboo matter
Structural wood is closed, belongs to building material technical field.
Background technology
Bamboo matter composite is a kind of sustainable use, green advanced composite material (ACM), when being that we comply with instantly
For trend, a kind of functional material of design for development, it is multiple that furniture, floor, container bottom board etc. are had been widely used at present
Field, but by bamboo matter elementary cell bamboo chip, bamboo slight, the Compound Machining such as bamboo silk it is big into various high-intensity wall sheet materials, beam, post etc.
Type building element, the construction for house are still in the starting stage.With the promulgation of " 13 " planning outline, timber buildings
Referred to first in the national economic and social development planning, timber buildings will be paid close attention to by more and more people, and be used as one
Kind light construction bamboo matter composite construction material can be promoted to a greater extent in such circumstances.And bamboo matter composite construction material
Raw material is extensive, and raw material availability is high, and the sheet material physical and mechanical property obtained under rational production technology is excellent.Traditional bamboo matter is answered
Condensation material bamboo plywood, bamboo fiberboard, bamboo oriented wood chipboard, Bamboo veneer laminated timber, Recombined bamboo and some scattered stress structures
Part, these products are applied in interior decoration and furniture mostly, more rare in other industry.The present invention answers for traditional bamboo matter
The application present situation of condensation material, using bamboo wood wide material sources, raw material availability is high, high with reference to bamboo wood longitudinal strength, improves bamboo wood sheet
The anisotropy of body, a kind of research and design light construction bamboo matter composite construction material.
The content of the invention
It is proposed by the present invention be it is a kind of using bamboo beam piece and expansion bamboo chip use bamboo as a kind of light construction that Component units manufacture
Matter composite construction material, the purpose is to by high efficiency using bamboo matter unit bamboo beam piece impregnation is carried out after surface activation process,
Expansion bamboo chip unit is glued, and the bamboo bunch recombining material and bamboo sheet plywood of high intensity, manufactured bamboo bunch recombining material is made in hot pressing
Wide or subdivision is connect by spreading again with bamboo sheet plywood, the sheet material being sized to, entered using structure cold pressing adhesive
The vertical assembly of row equi-spaced apart formula is pressed into a kind of light construction bamboo matter composite construction material.Light construction made of the technology is used
Bamboo matter composite construction material, there is good practicality, the construction material available for high intensity.
The technical solution of the present invention comprises the technical steps that:
1) by 3.0~5.0mm of thickness, the bamboo beam piece that width is 100.0~200.0mm, length is 70.0~130.0cm
For Component units, soaked with after 0.01mol/L NaOH solution surface activation process 2h using structure with phenolic resin adhesive
Glue processing, impregnation resin content are the 5~10% of bamboo beam piece absolute dry mass, and it is 10~12% that moisture content is dried to after impregnation, and bamboo beam piece is complete
Slab is mated formation into longitudinal direction, hot pressing be pressed into thickness be 30.0~40.0mm, width is 65.0~127.0cm, length be 130.0~
250.0cm bamboo bunch recombining material, hot pressing time are 1.1~1.4mm/min, and temperature is 150 DEG C, and pressure is 2.0~4.0MPa;
2) by 3.0~5.0mm of thickness, the expansion bamboo chip that width is 12.0~20.0mm, length is 70.0~130.0cm
For Component units, dry be 8~10% to moisture content after be glued using isocyanates gluing agent, resin added for 130~
250g/m2, expansion bamboo chip square crossing mats formation into slab, hot pressing be pressed into thickness be 30.0~40.0mm, width be 65.0~
127.0cm, the bamboo sheet plywood that length is 130.0~250.0cm, 1.1~1.5mm/min of hot pressing time, temperature are 150 DEG C,
Pressure is 1.0~5.0MPa;3) spreading will be carried out after bamboo bunch recombining material or the two-sided sanding of bamboo sheet plywood and connects width, become big
Breadth plate, can use refer to connect, mitered, joggle, the length of length top connection controlled in 5.0~10.0cm, the length of width top connection
Degree control is controlled within 10: 1 in 0~5.0cm, generally joint length with thickness ratio, by bamboo bunch recombining material or glued by bamboo sheet
Subdivision in the direction of the width after the two-sided sanding of version, becomes lath, and the width of bamboo bunch recombining material or bamboo sheet plywood subdivision exists
In the range of 10~30cm;
4) using the bamboo bunch recombining material after subdivision or bamboo sheet plywood lath as dividing plate, lath is into equi-spaced apart formula, with bamboo
Significantly panel carries out vertical assembly for bunch recombining material or bamboo sheet plywood, and lath spacing distance is 20~40cm, and total number of plies is 5~11
Layer, compound tense use Cold-setting adhesives, are structure phenolic resin adhesive, the agent of isocyanates gluing, mono-component polyurethane
One kind of adhesive, resin added are 180~300g/m2, cold pressing pressure is 1.0~3.0MPa, 8~16h of pressing time, and pressurization is warm
Degree is higher than 15 DEG C.
Embodiment
Embodiment 1:Adjacent interlayer is respectively large format board and batten, and surface plate is bamboo bunch recombining material significantly panel, equidistantly
Compartment lath is bamboo sheet plywood, and adjacent slat is orthogonal, and significantly panel edges circle are parallel with lath boundaries connects
Step 1) significantly panel:It is structure for 130.0cm bamboo beam piece using thickness as 4.0mm, width 150.0mm, length
Into unit, carried out with after 0.01mol/L NaOH solution surface activation process 2h using structure with phenolic resin adhesive at impregnation
Reason, impregnation resin content are the 8% of bamboo beam piece absolute dry mass, and it is 10% that moisture content is dried to after impregnation, and bamboo beam piece longitudinally mats formation into plate entirely
Base, hot pressing are pressed into the bamboo bunch recombining material that thickness is 30.0mm, width 65.0cm, length are 130.0cm, and hot pressing time is
1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 2) lath:It is to be formed list using thickness as the expansion bamboo chip of 4.0mm, width 15.0mm, length for 130.0cm
Member, drying to moisture content are glued after being 8% using isocyanates gluing agent, resin added 200g/m2, it is vertical to deploy bamboo chip
Intersection mats formation into slab, and hot pressing is pressed into the bamboo sheet plywood that thickness is 30.0mm, width 65.0cm, length are 130.0cm,
Hot pressing time 1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 3) splicing process:Width is connect by spreading is carried out after the two-sided sanding of bamboo bunch recombining material, becomes significantly panel, can
Using refer to connect, mitered, joggle, the length control of length top connection in 8.0cm, the length control of width top connection 0~
5.0cm, generally joint length and thickness ratio are controlled within 10: 1, by after the two-sided sanding of bamboo sheet plywood in the direction of the width
Subdivision, lath is become, the width of bamboo sheet plywood subdivision is 20.0cm;
Step 4) combination process:It is respectively large format using the bamboo sheet plywood lath after subdivision as dividing plate, adjacent interlayer
Board and batten, surface plate are that significantly panel, equi-spaced apart formula lath are bamboo sheet plywood to bamboo bunch recombining material, and adjacent slat is hung down mutually
Directly, significantly panel edges circle are parallel with lath boundaries connects, and lath spacing distance is 30.0cm, and total number of plies is 7 layers, and compound tense uses
Mono-component polyurethane Cold-setting adhesives, resin added 220g/m2, cold pressing pressure 2.0MPa, pressing time 12h, pressurization temperature
20 DEG C of degree.
Embodiment 2:Adjacent interlayer is respectively large format board and batten, and surface plate is bamboo sheet plywood significantly panel, equidistantly
Compartment lath is bamboo bunch recombining material, and adjacent slat is orthogonal, and significantly panel edges circle are parallel with lath boundaries connects
Step 1) significantly panel:It is structure for 130.0cm expansion bamboo chip using thickness as 4.0mm, width 15.0mm, length
Into unit, drying to moisture content is glued after being 8% using isocyanates gluing agent, resin added 200g/m2, deploys bamboo chip
Slab is mated formation into square crossing, and hot pressing is pressed into the bamboo chip glue that thickness is 30.0mm, width 65.0cm, length are 130.0cm
Plywood, hot pressing time 1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 2) lath:It is to be formed list using thickness as the bamboo beam piece of 4.0mm, width 150.0mm, length for 130.0cm
Member, dipping process is carried out with phenolic resin adhesive using structure with after 0.01mol/L NaOH solution surface activation process 2h,
Impregnation resin content is the 8% of bamboo beam piece absolute dry mass, and it is 10% that moisture content is dried to after impregnation, and bamboo beam piece longitudinally mats formation into slab entirely,
Hot pressing is pressed into the bamboo bunch recombining material that thickness is 30.0mm, width 65.0cm, length are 130.0cm, and hot pressing time is
1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 3) splicing process:Width is connect by spreading is carried out after the two-sided sanding of bamboo sheet plywood, becomes significantly panel, can
Using refer to connect, mitered, joggle, the length control of length top connection in 8.0cm, the length control of width top connection 0~
5.0cm, generally joint length and thickness ratio are controlled within 10: 1, by after the two-sided sanding of bamboo bunch recombining material in the direction of the width
Subdivision, lath is become, the width of bamboo bunch recombining material subdivision is 20.0cm;
Step 4) combination process:It is respectively large format using the bamboo bunch recombining material lath after subdivision as dividing plate, adjacent interlayer
Board and batten, surface plate are that significantly panel, equi-spaced apart formula lath are bamboo bunch recombining material to bamboo sheet plywood, and adjacent slat is hung down mutually
Directly, significantly panel edges circle are parallel with lath boundaries connects, and lath spacing distance is 30.0cm, and total number of plies is 7 layers, and compound tense uses
Mono-component polyurethane Cold-setting adhesives, resin added 220g/m2, cold pressing pressure 2.0MPa, pressing time 12h, pressurization temperature
20 DEG C of degree.
Embodiment 3:Adjacent interlayer is respectively large format board and batten, and surface plate is bamboo bunch recombining material significantly panel, equidistantly
Compartment lath is bamboo sheet plywood, and adjacent slat Parallel Symmetric, significantly panel edges circle are parallel with lath boundaries connects
Step 1) significantly panel:It is structure for 130.0cm bamboo beam piece using thickness as 4.0mm, width 150.0mm, length
Into unit, carried out with after 0.01mol/L NaOH solution surface activation process 2h using structure with phenolic resin adhesive at impregnation
Reason, impregnation resin content are the 8% of bamboo beam piece absolute dry mass, and it is 10% that moisture content is dried to after impregnation, and bamboo beam piece longitudinally mats formation into plate entirely
Base, hot pressing are pressed into the bamboo bunch recombining material that thickness is 30.0mm, width 65.0cm, length are 130.0cm, and hot pressing time is
1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 2) lath:It is to be formed list using thickness as the expansion bamboo chip of 4.0mm, width 15.0mm, length for 130.0cm
Member, drying to moisture content are glued after being 8% using isocyanates gluing agent, resin added 200g/m2, and expansion bamboo chip is vertical
Intersection mats formation into slab, and hot pressing is pressed into the bamboo sheet plywood that thickness is 30.0mm, width 65.0cm, length are 130.0cm,
Hot pressing time 1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 3) splicing process:Width is connect by spreading is carried out after the two-sided sanding of bamboo bunch recombining material, becomes significantly panel, can
Using refer to connect, mitered, joggle, the length control of length top connection in 8.0cm, the length control of width top connection 0~
5.0cm, generally joint length and thickness ratio are controlled within 10: 1, by after the two-sided sanding of bamboo sheet plywood in the direction of the width
Subdivision, lath is become, the width of bamboo sheet plywood subdivision is 20.0cm;
Step 4) combination process:It is respectively large format using the bamboo sheet plywood lath after subdivision as dividing plate, adjacent interlayer
Board and batten, surface plate are that significantly panel, equi-spaced apart formula lath are bamboo sheet plywood to bamboo bunch recombining material, and adjacent slat is parallel right
Claim, significantly panel edges circle are parallel with lath boundaries connects, and lath spacing distance is 30.0cm, and total number of plies is 7 layers, and compound tense uses
Mono-component polyurethane Cold-setting adhesives, resin added 220g/m2, cold pressing pressure 2.0MPa, pressing time 12h, pressurization temperature
20 DEG C of degree.
Embodiment 4:Adjacent interlayer is respectively large format board and batten, and surface plate is bamboo sheet plywood significantly panel, equidistantly
Compartment lath is bamboo bunch recombining material, and adjacent slat Parallel Symmetric, significantly panel edges circle are parallel with lath boundaries connects
Step 1) significantly panel:It is structure for 130.0cm expansion bamboo chip using thickness as 4.0mm, width 15.0mm, length
Into unit, drying to moisture content is glued after being 8% using isocyanates gluing agent, resin added 200g/m2, deploys bamboo chip
Slab is mated formation into square crossing, and hot pressing is pressed into the bamboo chip glue that thickness is 30.0mm, width 65.0cm, length are 130.0cm
Plywood, hot pressing time 1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 2) lath:It is to be formed list using thickness as the bamboo beam piece of 4.0mm, width 150.0mm, length for 130.0cm
Member, dipping process is carried out with phenolic resin adhesive using structure with after 0.01mol/L NaOH solution surface activation process 2h,
Impregnation resin content is the 8% of bamboo beam piece absolute dry mass, and it is 10% that moisture content is dried to after impregnation, and bamboo beam piece longitudinally mats formation into slab entirely,
Hot pressing is pressed into the bamboo bunch recombining material that thickness is 30.0mm, width 65.0cm, length are 130.0cm, and hot pressing time is
1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 3) splicing process:Width is connect by spreading is carried out after the two-sided sanding of bamboo sheet plywood, becomes significantly panel, can
Using refer to connect, mitered, joggle, the length control of length top connection in 8.0cm, the length control of width top connection 0~
5.0cm, generally joint length and thickness ratio are controlled within 10: 1, by after the two-sided sanding of bamboo bunch recombining material in the direction of the width
Subdivision, lath is become, the width of bamboo bunch recombining material subdivision is 20.0cm;
Step 4) combination process:It is respectively large format using the bamboo bunch recombining material lath after subdivision as dividing plate, adjacent interlayer
Board and batten, surface plate are that significantly panel, equi-spaced apart formula lath are bamboo bunch recombining material to bamboo sheet plywood, and adjacent slat is parallel right
Claim, significantly panel edges circle are parallel with lath boundaries connects, and lath spacing distance is 30.0cm, and total number of plies is 7 layers, and compound tense uses
Mono-component polyurethane Cold-setting adhesives, resin added 220g/m2, cold pressing pressure 2.0MPa, pressing time 12h, pressurization temperature
20 DEG C of degree.
Embodiment 5:Double lath square crossing assembly, and adjacent with significantly panel, surface plate be bamboo bunch recombining material significantly
Panel, equi-spaced apart formula lath are bamboo sheet plywood, and significantly panel edges circle are parallel with lath boundaries connects
Step 1) significantly panel:It is structure for 130.0cm bamboo beam piece using thickness as 4.0mm, width 150.0mm, length
Into unit, carried out with after 0.01mol/L NaOH solution surface activation process 2h using structure with phenolic resin adhesive at impregnation
Reason, impregnation resin content are the 8% of bamboo beam piece absolute dry mass, and it is 10% that moisture content is dried to after impregnation, and bamboo beam piece longitudinally mats formation into plate entirely
Base, hot pressing are pressed into the bamboo bunch recombining material that thickness is 30.0mm, width 65.0cm, length are 130.0cm, and hot pressing time is
1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 2) lath:It is to be formed list using thickness as the expansion bamboo chip of 4.0mm, width 15.0mm, length for 130.0cm
Member, drying to moisture content are glued after being 8% using isocyanates gluing agent, resin added 200g/m2, and expansion bamboo chip is vertical
Intersection mats formation into slab, and hot pressing is pressed into the bamboo sheet plywood that thickness is 30.0mm, width 65.0cm, length are 130.0cm,
Hot pressing time 1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 3) splicing process:Width is connect by spreading is carried out after the two-sided sanding of bamboo bunch recombining material, becomes significantly panel, can
Using refer to connect, mitered, joggle, the length control of length top connection in 8.0cm, the length control of width top connection 0~
5.0cm, generally joint length and thickness ratio are controlled within 10: 1, by after the two-sided sanding of bamboo sheet plywood in the direction of the width
Subdivision, lath is become, the width of bamboo sheet plywood subdivision is 20.0cm;
Step 4) combination process:Using the bamboo sheet plywood lath after subdivision as dividing plate, double lath square crossing assembly,
And it is adjacent with significantly panel, surface plate is bamboo bunch recombining material significantly panel, and equi-spaced apart formula lath is bamboo sheet plywood, large format
Edges of boards circle are parallel with lath boundaries to connect, and lath spacing distance is 30.0cm, and total number of plies is 7 layers, and compound tense is gathered using one pack system
Urethane Cold-setting adhesives, resin added 220g/m2, cold pressing pressure 2.0MPa, pressing time 12h, 20 DEG C of pressed temperature.
Embodiment 6:Double lath square crossing assembly, and adjacent with significantly panel, surface plate be bamboo sheet plywood significantly
Panel, equi-spaced apart formula lath are bamboo bunch recombining material, and significantly panel edges circle are parallel with lath boundaries connects
Step 1) significantly panel:It is structure for 130.0cm expansion bamboo chip using thickness as 4.0mm, width 15.0mm, length
Into unit, drying to moisture content is glued after being 8% using isocyanates gluing agent, resin added 200g/m2, deploys bamboo chip
Slab is mated formation into square crossing, and hot pressing is pressed into the bamboo chip glue that thickness is 30.0mm, width 65.0cm, length are 130.0cm
Plywood, hot pressing time 1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 2) lath:It is to be formed list using thickness as the bamboo beam piece of 4.0mm, width 150.0mm, length for 130.0cm
Member, dipping process is carried out with phenolic resin adhesive using structure with after 0.0lmol/L NaOH solution surface activation process 2h,
Impregnation resin content is the 8% of bamboo beam piece absolute dry mass, and it is 10% that moisture content is dried to after impregnation, and bamboo beam piece longitudinally mats formation into slab entirely,
Hot pressing is pressed into the bamboo bunch recombining material that thickness is 30.0mm, width 65.0cm, length are 130.0cm, and hot pressing time is
1.2mm/min, temperature are 150 DEG C, pressure 3.0MPa;
Step 3) splicing process:Width is connect by spreading is carried out after the two-sided sanding of bamboo sheet plywood, becomes significantly panel, can
Using refer to connect, mitered, joggle, the length control of length top connection in 8.0cm, the length control of width top connection 0~
5.0cm, generally joint length and thickness ratio are controlled within 10: 1, by after the two-sided sanding of bamboo bunch recombining material in the direction of the width
Subdivision, lath is become, the width of bamboo bunch recombining material subdivision is 20.0cm;
Step 4) combination process:Using the bamboo bunch recombining material lath after subdivision as dividing plate, double lath square crossing assembly,
And it is adjacent with significantly panel, surface plate is bamboo sheet plywood significantly panel, and equi-spaced apart formula lath is bamboo bunch recombining material, large format
Edges of boards circle are parallel with lath boundaries to connect, and lath spacing distance is 30.0cm, and total number of plies is 7 layers, and compound tense is gathered using one pack system
Urethane Cold-setting adhesives, resin added 220g/m2, cold pressing pressure 2.0MPa, pressing time 12h, 20 DEG C of pressed temperature.