CN106002492A - Waterwheel-type valve core processing device - Google Patents

Waterwheel-type valve core processing device Download PDF

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Publication number
CN106002492A
CN106002492A CN201610362328.7A CN201610362328A CN106002492A CN 106002492 A CN106002492 A CN 106002492A CN 201610362328 A CN201610362328 A CN 201610362328A CN 106002492 A CN106002492 A CN 106002492A
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China
Prior art keywords
head
turntable
lathe bed
unit
waterwheel
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Application number
CN201610362328.7A
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Chinese (zh)
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CN106002492B (en
Inventor
姜饶保
周军
熊亮亮
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Langkuai Intelligent Technology Hangzhou Co ltd
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Fast Intelligent Technology (shanghai) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)

Abstract

The invention discloses a waterwheel-type valve core processing device comprising a lathe bed, wherein the lathe bed is provided with a turntable and a plurality of power heads; the turntable is connected with an indexing system and a plurality of fixtures; the plurality of power heads include a left horizontal power head, a right horizontal power head, a chamfering power head and a numerically-controlled pushing head; the right horizontal power head and the left horizontal power head are arranged along the parallel direction of the lathe bed, and center lines of main shafts of the right horizontal power head and the left horizontal power head intersects at one point; and a YZ-axis power unit and an XYZ-axis power unit are arranged in the middle of the lathe bed and are vertical to the equally-divided surface of the turntable, the numerically-controlled pushing head is arranged on the YZ-axis power unit; and the chamfering power head is arranged on the XYZ-axis power unit. The waterwheel-type valve core processing device can be used for realizing fully-automatic processing of the valve core in four directions at one step and is relatively high in processing precision, stability and production efficiency, simple in whole structure and convenient to manufacture.

Description

A kind of Waterwheel-type valve inside processing unit (plant)
Technical field
The present invention relates to a kind of process equipment, particularly relate to a kind of Waterwheel-type valve inside processing unit (plant).
Background technology
At present, pressure testing valve core is the requisite easy consumption product of automobile tire, current domestic considerable valve inside Manufacturing enterprise also rests on labor-intensive, and this kind of enterprise uses universal machine tools processing valve inside, need to change working procedures and Frock clamp, causes inefficiency, and labour cost is high, and machining accuracy and stability can not well ensure.Valve inside, has four Direction, axial direction has outer channel, female thread, external screw thread, through hole etc., and radial direction has two elongated hole becoming 90 degree of distributions, Semi circular surface, inclined-plane.Need multiple working procedure completely to manufacture, and change operation and necessarily bring replacing frock clamp, its Resetting there will be the biggest deviation, machining accuracy it is difficult to ensure that, and need multiple stage universal machine tools just can complete, it is simply that same It is the most pretty troublesome that cutter changed by platform lathe.Along with the fast development of China's economy, can be increasing to the demand of valve inside, use This traditional production model has been not suitable with the society demand to valve inside quantity.Simultaneously along with country's " made in China 2025 " implementation, efficiently, the fast development of high-precision automation equipment, domestic have increasing need for this kind of process equipment.
Summary of the invention
The technical problem to be solved is to provide a kind of Waterwheel-type valve inside processing unit (plant), it is possible to realize multistation The full-automatic processing of multiple directions, and machining accuracy and stability are relatively strong, production efficiency is higher, and overall structure is simple, manufacturer Just.
The present invention solves that above-mentioned technical problem employed technical scheme comprise that a kind of Waterwheel-type valve inside of offer adds frock Putting, including lathe bed, wherein, described lathe bed is provided with turntable and multiple unit head;On described turntable connect have indexing system and Multiple fixtures, the plurality of unit head includes that horizontal left side power head, horizontal right side power head, chamfering unit head and numerical control push Head;Described horizontal right side power head and horizontal left side power head are arranged along the parallel direction of lathe bed and both spindle centerline phase Meet at a bit;YZ axle power unit and XYZ axle power unit, described YZ axle power unit and XYZ it is provided with in the middle part of described lathe bed The facet such as axle power unit and turntable are vertical, and described numerical control pushes head and is arranged on YZ axle power unit, described chamfering unit head It is arranged on XYZ axle power unit.
Above-mentioned Waterwheel-type valve inside processing unit (plant), wherein, described fixture includes synchronous hydraulic oil cylinder, tong and receiving The clamping of workpiece, the number of described tong is two, and said two tong is symmetrically set in the front end face of synchronous hydraulic oil cylinder, and with Synchronous hydraulic oil cylinder connects;Tong central authorities are located in described clamping, and are connected with tong.
Above-mentioned Waterwheel-type valve inside processing unit (plant), wherein, described turntable is regular polygon, the installed surface of described fixture with Lathe bed horizontal plane angle is 45 degree.
Above-mentioned Waterwheel-type valve inside processing unit (plant), wherein, on described lathe bed, the excircle direction along turntable is provided with multiple Station, the quantity of described station is consistent with the quantity of fixture on turntable, two adjacent stations are provided with feeding system and Blanking system, the lower section of described feeding system is provided with vibrating disk, the isodisperse of described turntable, lathe bed etc. sub-station number and The indexing of indexing system is consistent.
The present invention contrasts prior art a following beneficial effect: the Waterwheel-type valve inside processing unit (plant) that the present invention provides, Head is pushed by arranging turntable and horizontal left side power head, horizontal right side power head, chamfering unit head and numerical control on lathe bed, Coordinate the fixture on turntable such that it is able to disposably realize the full-automatic processing of valve inside four direction, and machining accuracy is with steady Qualitative relatively strong, production efficiency is higher, and overall structure is simple, easily manufactured.
Accompanying drawing explanation
Fig. 1 is Waterwheel-type valve inside processing unit (plant) structural representation of the present invention;
Fig. 2 is the XYZ axle power unit structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention;
Fig. 3 is the power head structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention;
Fig. 4 is the clamp structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention;
Fig. 5 is turntable and the indexing system connection diagram of Waterwheel-type valve inside processing unit (plant) of the present invention.
In figure:
1 lathe bed 2 indexing system 3 turntable
4 horizontal left side power head 5 horizontal right side power head 6 chamfering unit head
7 vibrating disk 8 blanking system 9 feeding systems
10 fixture 11 YZ axle power unit 12 XYZ axle power units
101 synchronous hydraulic oil cylinder 102 tong 103 workpiece
104 clampings.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is Waterwheel-type valve inside processing unit (plant) structural representation of the present invention;Fig. 2 is Waterwheel-type valve inside of the present invention processing The XYZ axle power unit structure schematic diagram of device;Fig. 3 is the power head structure signal of Waterwheel-type valve inside processing unit (plant) of the present invention Figure;Fig. 5 is turntable and the indexing system connection diagram of Waterwheel-type valve inside processing unit (plant) of the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 5, the Waterwheel-type valve inside processing unit (plant) that the present invention provides, including lathe bed 1, institute State lathe bed 1 and be provided with turntable 3 and multiple unit head;Connect on described turntable 3 and have indexing system 2 and multiple fixture 10, described Multiple unit heads include horizontal left side power head 4, horizontal right side power head 5, chamfering unit head 6 and numerical control propelling movement 7;Described water Flat right side power head 5 and horizontal left side power head 4 arrange along the parallel direction of lathe bed 1 and both spindle centerlines intersect at one Point;YZ axle power unit 11 and XYZ axle power unit 12, described YZ axle power unit 11 and XYZ it is provided with in the middle part of described lathe bed 1 The facet such as axle power unit 12 and turntable 3 are vertical, and described numerical control pushes 7 and is arranged on YZ axle power unit 11, this station clip Tool is individually opened, and numerical control pushes 90-degree rotation after head clamping workpiece, then sends fixture back to, clamp;Numerical control is coordinated to push power After head transposition clamping, thus realize fourth direction processing;Described chamfering unit head 6 is arranged on XYZ axle power unit 12;Described Feeding system 9 and blanking system 8 are arranged in lathe bed 1 horizontal external, and two adjacent position of halving, described feeding system 9 Lower section be provided with vibrating disk 7.
Fig. 4 is the clamp structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention.
Continuing with seeing Fig. 4, the Waterwheel-type valve inside processing unit (plant) that the present invention provides, described fixture 10 includes synchronous hydraulic Oil cylinder 101, tong 102, workpiece 103 and clamping 104;Described tong 102 is provided with altogether in synchronous hydraulic oil cylinder 101 front end face symmetry Two, and be connected with synchronous hydraulic oil cylinder 101;Tong 102 central authorities are located in described clamping 104, and are connected with tong 102;Described It is internal that workpiece 103 is arranged at clamping 104.
The Waterwheel-type valve inside processing unit (plant) that the present invention provides, described turntable 3 decile and lathe bed 1 decile, described indexing system The indexing of system 2 divides corresponding with turntable 3 grade;The isodisperse of the most described turntable 3, lathe bed 1 etc. sub-station number and indexing system 2 Index consistent.Described turntable 3 is preferably in regular polygon, and the installed surface of fixture 10 is 45 degree with lathe bed 1 horizontal plane angle, as Shown in Fig. 5.
The Waterwheel-type valve inside processing unit (plant) that the present invention provides, specific works process is as follows: pick up work by feeding system 9 Part 103, and send into fixture 10, clamp, indexing system 2 drives turntable 3 to rotate, and stops after completing an indexing, now, institute Dynamic head feeding, returns after completing processing, and indexing system 2 is rotated further by an indexing, all unit head feedings, after completing processing Returning, by that analogy, when indexing system 2 completes last indexing when, the workpiece putting into fixture at first just processes Finish, now captured blanking by blanking system 8.So circulation constantly, is equivalent to indexing system every turn indexing, just has a work Part completion of processing, thus realize efficient, stable production and processing.
Although the present invention discloses as above with preferred embodiment, so it is not limited to the present invention, any this area skill Art personnel, without departing from the spirit and scope of the present invention, when making a little amendment and perfect, the therefore protection model of the present invention Enclose when with being as the criterion that claims are defined.

Claims (4)

1. a Waterwheel-type valve inside processing unit (plant), including lathe bed (1), it is characterised in that described lathe bed (1) is provided with turntable And multiple unit head (3);The upper connection of described turntable (3) has indexing system (2) and multiple fixture (10), the plurality of unit head Head (7) is pushed including horizontal left side power head (4), horizontal right side power head (5), chamfering unit head (6) and numerical control;Described level Right side power head (5) and horizontal left side power head (4) are crossing along parallel direction setting and both spindle centerlines of lathe bed (1) In a bit;Described lathe bed (1) middle part is provided with YZ axle power unit (11) and XYZ axle power unit (12), described YZ axle power The facet such as unit (11) and XYZ axle power unit (12) and turntable (3) are vertical, and described numerical control pushes head (7) and is arranged on YZ axle and moves On power unit (11), described chamfering unit head (6) is arranged on XYZ axle power unit (12).
Waterwheel-type valve inside processing unit (plant) the most according to claim 1, it is characterised in that described fixture (10) includes synchronizing Hydraulic jack (101), tong (102) and the clamping (104) of receiving workpiece (103), the number of described tong (102) is two Individual, said two tong (102) is symmetrically set in the front end face of synchronous hydraulic oil cylinder (101), and connects with synchronous hydraulic oil cylinder (101) Connect;Tong (102) central authorities are located in described clamping (104), and are connected with tong (102).
Waterwheel-type valve inside processing unit (plant) the most according to claim 1, it is characterised in that described turntable (3) is in the most polygon Shape, the installed surface of described fixture (10) and lathe bed (1) horizontal plane angle are 45 degree.
Waterwheel-type valve inside processing unit (plant) the most according to claim 1, it is characterised in that along turntable on described lathe bed (1) (3) excircle direction is provided with multiple station, and the quantity of the quantity of described station fixture (10) upper with turntable (3) is consistent, and two Being provided with feeding system (9) and blanking system (8) on individual adjacent station, the lower section of described feeding system (9) is provided with vibration Dish (7), the isodisperse of described turntable (3), lathe bed (1) etc. the indexing of sub-station number and indexing system (2) consistent.
CN201610362328.7A 2016-05-30 2016-05-30 A kind of Waterwheel-type valve inside processing unit (plant) Active CN106002492B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453554A (en) * 2018-05-22 2018-08-28 浙江双正机床有限公司 A kind of two-way system of processing of lathe
CN109702519A (en) * 2019-02-12 2019-05-03 浙江双正科技股份有限公司 A kind of flashboard for sluice valve all-in-one machine
CN109822137A (en) * 2019-03-01 2019-05-31 朗快智能科技(杭州)有限公司 The copper interior compound milling machine of nipple High-speed machining of ten stations, ten main shaft
CN109866030A (en) * 2019-03-01 2019-06-11 朗快智能科技(杭州)有限公司 More copper dedicated processing milling machines of narrow valve cock of main shaft multistation
CN109926629A (en) * 2019-03-01 2019-06-25 朗快智能科技(杭州)有限公司 The eight dedicated processing milling machines of station Waterwheel-type copper ball valve

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2205424A1 (en) * 1972-11-08 1974-05-31 Bridgestone Tire Co Ltd
CN101537575A (en) * 2009-04-21 2009-09-23 宁波永享铜管道有限公司 Waterwheel-type valve body processor turntable
CN202278383U (en) * 2011-08-01 2012-06-20 天津市中马骏腾精密机械制造有限公司 Four working stations special machine tool of worm jackscrew hole
CN203077016U (en) * 2013-01-29 2013-07-24 诸暨市润拓机械自动化科技有限公司 Device for machining valve body
CN103612120A (en) * 2013-11-22 2014-03-05 陈云法 Waterwheel type special valve
KR101423499B1 (en) * 2012-10-05 2014-07-28 한국기계연구원 Capsule type multifunctional machining apparatus
CN203817709U (en) * 2014-05-12 2014-09-10 高比机械设备(上海)有限公司 Multi-station rotating disc type valve body machining special machine
CN204094461U (en) * 2014-08-06 2015-01-14 烟台环球机床装备股份有限公司 A kind of building-block machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2205424A1 (en) * 1972-11-08 1974-05-31 Bridgestone Tire Co Ltd
CN101537575A (en) * 2009-04-21 2009-09-23 宁波永享铜管道有限公司 Waterwheel-type valve body processor turntable
CN202278383U (en) * 2011-08-01 2012-06-20 天津市中马骏腾精密机械制造有限公司 Four working stations special machine tool of worm jackscrew hole
KR101423499B1 (en) * 2012-10-05 2014-07-28 한국기계연구원 Capsule type multifunctional machining apparatus
CN203077016U (en) * 2013-01-29 2013-07-24 诸暨市润拓机械自动化科技有限公司 Device for machining valve body
CN103612120A (en) * 2013-11-22 2014-03-05 陈云法 Waterwheel type special valve
CN203817709U (en) * 2014-05-12 2014-09-10 高比机械设备(上海)有限公司 Multi-station rotating disc type valve body machining special machine
CN204094461U (en) * 2014-08-06 2015-01-14 烟台环球机床装备股份有限公司 A kind of building-block machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453554A (en) * 2018-05-22 2018-08-28 浙江双正机床有限公司 A kind of two-way system of processing of lathe
CN108453554B (en) * 2018-05-22 2023-07-28 浙江双正机床有限公司 Bidirectional machining system of machine tool
CN109702519A (en) * 2019-02-12 2019-05-03 浙江双正科技股份有限公司 A kind of flashboard for sluice valve all-in-one machine
CN109702519B (en) * 2019-02-12 2024-02-23 浙江双正科技股份有限公司 Gate valve flashboard all-in-one
CN109822137A (en) * 2019-03-01 2019-05-31 朗快智能科技(杭州)有限公司 The copper interior compound milling machine of nipple High-speed machining of ten stations, ten main shaft
CN109866030A (en) * 2019-03-01 2019-06-11 朗快智能科技(杭州)有限公司 More copper dedicated processing milling machines of narrow valve cock of main shaft multistation
CN109926629A (en) * 2019-03-01 2019-06-25 朗快智能科技(杭州)有限公司 The eight dedicated processing milling machines of station Waterwheel-type copper ball valve
CN109926629B (en) * 2019-03-01 2024-03-26 朗快智能科技(杭州)有限公司 Eight-station waterwheel type special processing milling machine for copper ball valve
CN109822137B (en) * 2019-03-01 2024-04-09 朗快智能科技(杭州)有限公司 Ten-station ten-spindle copper internal and external thread joint high-speed processing composite milling machine

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Effective date of registration: 20190122

Address after: 310000 Two 502C-33 Building No. 3, Taiji Road, Yuhang Economic and Technological Development Zone, Hangzhou City, Zhejiang Province

Applicant after: LANGKUAI INTELLIGENT TECHNOLOGY (HANGZHOU) CO.,LTD.

Address before: 201616 One Floor, Building No. 159 Zhujiabang Road, Xiaokunshan Town, Songjiang District, Shanghai

Applicant before: KEKUAI INTELLIGENT TECHNOLOGY (SHANGHAI) CO.,LTD.

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EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20161012

Assignee: ZHEJIANG HUIFENG VALVE Co.,Ltd.

Assignor: LANGKUAI INTELLIGENT TECHNOLOGY (HANGZHOU) CO.,LTD.

Contract record no.: X2022330000428

Denomination of invention: A waterwheel valve core processing device

Granted publication date: 20190315

License type: Common License

Record date: 20220817

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