CN106002492B - A kind of Waterwheel-type valve inside processing unit (plant) - Google Patents

A kind of Waterwheel-type valve inside processing unit (plant) Download PDF

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Publication number
CN106002492B
CN106002492B CN201610362328.7A CN201610362328A CN106002492B CN 106002492 B CN106002492 B CN 106002492B CN 201610362328 A CN201610362328 A CN 201610362328A CN 106002492 B CN106002492 B CN 106002492B
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China
Prior art keywords
power
turntable
head
lathe bed
horizontal
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CN201610362328.7A
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CN106002492A (en
Inventor
姜饶保
周军
熊亮亮
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Long fast intelligent technology (Hangzhou) Co., Ltd.
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Long Fast Intelligent Technology (hangzhou) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important

Abstract

The invention discloses a kind of Waterwheel-type valve inside processing unit (plant), including lathe bed, the lathe bed is equipped with turntable and multiple power heads;Indexing system and multiple fixtures are connected on the turntable, the multiple power head includes horizontal left side power head, horizontal right side power head, chamfering power head and numerical control push head;The horizontal right side power head and horizontal left side power head are along the parallel direction setting of lathe bed and the spindle centerline of the two intersects at a point;YZ axis power unit and XYZ axis power unit are provided in the middle part of the lathe bed, the facets such as the YZ axis power unit and XYZ axis power unit and turntable are vertical, the numerical control push head is mounted on YZ axis power unit, and the chamfering power head is mounted on XYZ axis power unit.The present invention can disposably realize the full-automatic processing of valve inside four direction, and machining accuracy and stability are stronger, and production efficiency is higher, and overall structure is simple, easily manufactured.

Description

A kind of Waterwheel-type valve inside processing unit (plant)
Technical field
The present invention relates to a kind of process equipment more particularly to a kind of Waterwheel-type valve inside processing unit (plant)s.
Background technique
Currently, pressure testing valve core is the essential easy consumption product of automobile tire, current domestic considerable valve inside Manufacturing enterprise also rests on labor-intensive, and this kind of enterprise processes valve inside using universal machine tools, need replacing working procedures and Frock clamp leads to inefficiency, and labour cost is high, and machining accuracy and stability cannot guarantee well.Valve inside, there are four Direction, axial direction have an outer channel, internal screw thread, external screw thread, through-hole etc., radial direction there are two the elongated hole at 90 degree distributions, Semi circular surface, inclined-plane.It needs multiple working procedure that could completely manufacture, and replaces process and necessarily bring replacement frock clamp, Resetting will appear very big deviation, machining accuracy it is difficult to ensure that, and need more universal machine tools could complete, be exactly same It is also pretty troublesome that platform lathe replaces cutter.With the rapid development of our country's economy, can be increasing to the demand of valve inside, it uses This traditional production model has been not suitable with demand of the today's society to valve inside quantity.Simultaneously with national " made in China 2025 " implementations, efficiently, the fast development of high-precision automation equipment, the country have increasing need for this kind of process equipment.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of Waterwheel-type valve inside processing unit (plant)s, can be realized multistation The full-automatic processing of multiple directions, and machining accuracy and stability are stronger, production efficiency is higher, and overall structure is simple, manufacturer Just.
The present invention is to solve above-mentioned technical problem and the technical solution adopted is that provide a kind of Waterwheel-type valve inside processing dress It sets, including lathe bed, wherein the lathe bed is equipped with turntable and multiple power heads;Be connected on the turntable indexing system and Multiple fixtures, the multiple power head include horizontal left side power head, horizontal right side power head, chamfering power head and numerical control push Head;The horizontal right side power head and horizontal left side power head are along the parallel direction setting of lathe bed and the spindle centerline phase of the two It meets at a bit;YZ axis power unit and XYZ axis power unit, the YZ axis power unit and XYZ are provided in the middle part of the lathe bed The facets such as axis power unit and turntable are vertical, and the numerical control push head is mounted on YZ axis power unit, the chamfering power head It is mounted on XYZ axis power unit.
Above-mentioned Waterwheel-type valve inside processing unit (plant), wherein the fixture includes synchronous hydraulic oil cylinder, clamp hand and receiving The clamping of workpiece, the number of the clamp hand are two, and described two clamp hands are symmetrically set in the front end face of synchronous hydraulic oil cylinder, and with The connection of synchronous hydraulic oil cylinder;The clamping is set to clamp hand center, and connect with clamp hand.
Above-mentioned Waterwheel-type valve inside processing unit (plant), wherein the turntable be in regular polygon, the mounting surface of the fixture with Lathe bed horizontal plane angle is in 45 degree.
Above-mentioned Waterwheel-type valve inside processing unit (plant), wherein along the outer circle circumferential direction of turntable equipped with multiple on the lathe bed The quantity of station, the station is consistent with the quantity of turntable upper fixture, be provided on two adjacent stations feeding system and Blanking system, is provided with vibrating disk below the feeding system, the isodisperse of the turntable, the equal part number of stations of lathe bed and The indexing of indexing system is consistent.
The present invention compare the prior art have it is following the utility model has the advantages that Waterwheel-type valve inside processing unit (plant) provided by the invention, Head is pushed by the way that turntable and horizontal left side power head, horizontal right side power head, chamfering power head and numerical control are arranged on lathe bed, Cooperate the fixture on turntable, so as to disposably realize the full-automatic processing of valve inside four direction, and machining accuracy and steady Qualitative relatively strong, production efficiency is higher, and overall structure is simple, easily manufactured.
Detailed description of the invention
Fig. 1 is Waterwheel-type valve inside processing unit (plant) structural schematic diagram of the present invention;
Fig. 2 is the XYZ axis power unit structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention;
Fig. 3 is the power head structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention;
Fig. 4 is the clamp structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention;
Fig. 5 is the turntable and indexing system connection schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention.
In figure:
1 lathe bed, 2 indexing system, 3 turntable
The 4 horizontal 6 chamfering power heads of right side power head of horizontal left side power head 5
7 numerical controls push 8 blanking system of head, 9 feeding system
10 fixture 11YZ axis power unit 12XYZ axis power units
13 vibrating disks
101 synchronous hydraulic oil cylinder, 102 clamp hand, 103 workpiece
104 clampings
Specific embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is Waterwheel-type valve inside processing unit (plant) structural schematic diagram of the present invention;Fig. 2 is Waterwheel-type valve inside of the present invention processing The XYZ axis power unit structure schematic diagram of device;Fig. 3 is that the power head structure of Waterwheel-type valve inside processing unit (plant) of the present invention is illustrated Figure;Fig. 5 is the turntable and indexing system connection schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention.
Referring to Figure 1, Fig. 2, Fig. 3 and Fig. 5, Waterwheel-type valve inside processing unit (plant) provided by the invention, including lathe bed 1, institute Lathe bed 1 is stated equipped with turntable 3 and multiple power heads;Indexing system 2 and multiple fixtures 10 are connected on the turntable 3, it is described Multiple power heads include horizontal left side power head 4, horizontal right side power head 5, chamfering power head 6 and numerical control push head 7;The water Flat right side power head 5 and horizontal left side power head 4 are along the parallel direction setting of lathe bed 1 and the spindle centerline of the two intersects at one Point;YZ axis power unit 11 and XYZ axis power unit 12, the YZ axis power unit 11 and XYZ are provided in the middle part of the lathe bed 1 The facets such as axis power unit 12 and turntable 3 are vertical, and the numerical control push head 7 is mounted on YZ axis power unit 11, this station clip Tool is individually opened, and is rotated by 90 ° after numerical control push head clamping workpiece, then send fixture back to, clamp;Numerical control is cooperated to push power After head transposition clamping, to realize that fourth direction is processed;The chamfering power head 6 is mounted on XYZ axis power unit 12;It is described Feeding system 9 and blanking system 8 are set in 1 horizontal external of lathe bed, and two adjacent position of halving, the feeding system 9 Lower section be provided with vibrating disk 13.
Fig. 4 is the clamp structure schematic diagram of Waterwheel-type valve inside processing unit (plant) of the present invention.
Continuing with referring to fig. 4, Waterwheel-type valve inside processing unit (plant) provided by the invention, the fixture 10 includes synchronous hydraulic Oil cylinder 101, clamp hand 102, workpiece 103 and clamping 104;The clamp hand 102 is symmetrically equipped with altogether in 101 front end face of synchronous hydraulic oil cylinder Two, and connect with synchronous hydraulic oil cylinder 101;The clamping 104 is set to 102 center of clamp hand, and connect with clamp hand 102;It is described Workpiece 103 is set to inside clamping 104.
Waterwheel-type valve inside processing unit (plant) provided by the invention, 3 equal part of turntable and 1 equal part of lathe bed, the indexing system The indexing of system 2 divides corresponding with turntable 3 etc.;The isodisperse of the i.e. described turntable 3, the equal part number of stations of lathe bed 1 and indexing system 2 It indexes consistent.The turntable 3 is preferably in regular polygon, and the mounting surface of fixture 10 and 1 horizontal plane angle of lathe bed are in 45 degree, such as Shown in Fig. 5.
Waterwheel-type valve inside processing unit (plant) provided by the invention, specific work process are as follows: picking up work by feeding system 9 Part 103, and it is sent into fixture 10, clamp, indexing system 2 drives turntable 3 to rotate, and stops after completing an indexing, at this point, institute Dynamic head feeding, is retracted after completing processing, and indexing system 2 is rotated further by an indexing, all power head feedings, after completing processing It retracts, and so on, when indexing system 2 completes the last one indexing, the workpiece for being put into fixture at first is just processed Finish, blanking is grabbed by blanking system 8 at this time.So circulation constantly, as soon as being equivalent to indexing system every turn indexing, there is a work Part completion of processing, to realize efficient, stable production and processing.
Although the present invention is disclosed as above with preferred embodiment, however, it is not to limit the invention, any this field skill Art personnel, without departing from the spirit and scope of the present invention, when can make a little modification and perfect therefore of the invention protection model It encloses to work as and subject to the definition of the claims.

Claims (2)

1. a kind of Waterwheel-type valve inside processing unit (plant), including lathe bed (1), which is characterized in that the lathe bed (1) is equipped with turntable (3) and multiple power heads;Indexing system (2) and multiple fixtures (10), the multiple power head are connected on the turntable (3) Head (7) are pushed including horizontal left side power head (4), horizontal right side power head (5), chamfering power head (6) and numerical control;The level Right side power head (5) and horizontal left side power head (4) are along the parallel direction setting of lathe bed (1) and the spindle centerline intersection of the two In a bit;YZ axis power unit (11) and XYZ axis power unit (12), the YZ axis power are provided in the middle part of the lathe bed (1) The facets such as unit (11) and XYZ axis power unit (12) and turntable (3) are vertical, and it is dynamic that numerical control push head (7) is mounted on YZ axis On power unit (11), the chamfering power head (6) is mounted on XYZ axis power unit (12);
The fixture (10) includes the clamping (104) of synchronous hydraulic oil cylinder (101), clamp hand (102) and receiving workpiece (103), The number of the clamp hand (102) is two, and described two clamp hands (102) are symmetrically set in the front end face of synchronous hydraulic oil cylinder (101), And it is connect with synchronous hydraulic oil cylinder (101);The clamping (104) is set to clamp hand (102) center, and connect with clamp hand (102);
The turntable (3) is in regular polygon, and the mounting surface and lathe bed (1) horizontal plane angle of the fixture (10) are in 45 degree.
2. Waterwheel-type valve inside processing unit (plant) according to claim 1, which is characterized in that along turntable on the lathe bed (1) (3) outer circle circumferential direction is equipped with multiple stations, and the quantity of the station is consistent with the quantity of turntable (3) upper fixture (10), and two It is provided with feeding system (9) and blanking system (8) on a adjacent station, is provided with vibration below the feeding system (9) The indexing of disk (13), the isodisperse of the turntable (3), the equal part number of stations of lathe bed (1) and indexing system (2) is consistent.
CN201610362328.7A 2016-05-30 2016-05-30 A kind of Waterwheel-type valve inside processing unit (plant) Active CN106002492B (en)

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Application Number Priority Date Filing Date Title
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CN106002492B true CN106002492B (en) 2019-03-15

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5227869B2 (en) * 1972-11-08 1977-07-22
CN101537575B (en) * 2009-04-21 2011-05-18 宁波永享铜管道有限公司 Waterwheel-type valve body processor turntable
CN202278383U (en) * 2011-08-01 2012-06-20 天津市中马骏腾精密机械制造有限公司 Four working stations special machine tool of worm jackscrew hole
KR101423499B1 (en) * 2012-10-05 2014-07-28 한국기계연구원 Capsule type multifunctional machining apparatus
CN203077016U (en) * 2013-01-29 2013-07-24 诸暨市润拓机械自动化科技有限公司 Device for machining valve body
CN103612120B (en) * 2013-11-22 2016-03-02 浙江双正机床有限公司 A kind of Waterwheel type special valve
CN203817709U (en) * 2014-05-12 2014-09-10 高比机械设备(上海)有限公司 Multi-station rotating disc type valve body machining special machine
CN204094461U (en) * 2014-08-06 2015-01-14 烟台环球机床装备股份有限公司 A kind of building-block machine

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Address after: 310000 Two 502C-33 Building No. 3, Taiji Road, Yuhang Economic and Technological Development Zone, Hangzhou City, Zhejiang Province

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Applicant before: Fast intelligent technology (Shanghai) Co., Ltd.

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